SaltDogg SHPE3000 User Manual

TM
Installation Instructions
SaltDogg® Electric Drive Poly Hopper Spreader
3.0 cubic yards
starting with Serial Number 00500
Table of Contents
General Information ........................................1
Safety Precautions ........................................... 1
Warranty Information ......................................2
Installation Instructions ............................. 2-4
Spreader Operation .......................................... 5
Spreader Maintenance .................................... 5
Repair Parts & Drawings ........................... 6-10
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
General Information
Overall Length: 123.7 inches Overall Width: 49.6 inches Overall Height: 52.7 inches Empty Weight: 945 lbs Capacity Struck: 3.0 cu. yd.
Vehicle Requirements
Trucks with minimum GVWR 13,000 lbs. 150 AMP or higher alternator is recommended.
Average Material Weights
Materials to use Weight (pounds per cubic yard) Fine Salt-Dry 2,250 Coarse Salt-Dry 1,431 Sand Coarse-Dry 2,565
Note: To calculate the total spreader weight (including ice control material), add the empty spreader weight plus the ice control material and spreader accessories.
CAUTION
Do not overload vehicle beyond the vehicle’s GVWR or GAWR. Check vehicle’s load rating certification sticker for maximum vehicle capacity.
WARNING
Improper installation and operation could cause personal injury, and/or property damage. Observe the following Safety Precautions before, during and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
Safety Precautions
1. Read this entire Owners Manual before operating this spreader.
2. Read all safety decals on the spreader before operating.
3. Check to make sure all safety guards are securely
mounted into place before operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or repairs.
10. Batteries normally produce explosive gases which can cause personal injury. Always disconnect the battery before removing or replacing electrical components.
11. Do not leave unused material in hopper. Material can freeze or solidify, causing spreader to not work properly, and/ or damage the unit. Empty and clean after each use.
CAUTION
It is recommended to install Backup Alarm on trucks to be up fitted with spreaders.
—continued inside
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Installation Instructions
1. Mounting the Spreader onto the Vehicle: A. Remove the tailgate from the vehicle (if equipped) as well
as any other object which will interfere with the spreader. B. Check truck’s bed for all kinds of sharp debris or foreign
objects. They can cut and seriously damage poly hopper. C. Remove chute, hardware box from inside spreader. If
spreader has been used make sure there is no material left in the hopper.
CAUTION
Never lift spreader with material in the hopper.
D. Prepare 4 boards as shown in FIG.1. A board size is 2” x 6”, 49” long minimum (cross boards from shipping pallet can be used). Boards can be as long as width of inside width of trucks body.
Fig. 1
MIN. HOLE1.0
E. Next, set the spreader in the truck body. Use four tie­downs to lift the spreader (Fig.1). Rectangular openings on the bottom of support legs can also be used to lift spreader using fork lift.
F. Lower spreader onto 2” x 6” boards positioned in truck bed. Make sure that bolt heads in stainless steel cross members would go into boards openings. (Fig. 2)
Attach chute to the spreader. If necessary, slide spreader rearward to have at least 2" clearance between chute and rear most vertical obstruction. (Fig. 3)
G. Make sure the spreader is centered from side to side and rear legs rest fully on trucks body.
H. Using holes in cross members fasten spreader to the boards and vehicles body.
WARNING!
Do not drill holes into fuel tanks, fuel lines, thru electrical wiring, etc that may be damaged by drilling.
18.5"
Fig. 2
MOLDED-IN OPENINGS
2 X 6 BOARD
CENTER LINES
2 X 6 BOARDS
2
Fig. 3
TM
Insert Hooks Into Slots. Secure Chute with Latches
WARNING!
Important! Do not use ratchet straps or tailgate latch exclusively! Always fasten spreader to the vehicle!
CAUTION!
Inspect straps and hardware after each time spreader is loaded. Tighten straps and hardware if necessary.
Fig. 4
I. Measure the distance from the front of the truck bed to the front of the hoppers front legs. Fabricate spacer to fit between front of the spreader and front of the bed using 2 x 8 boards and install it between the spreader and truck bed front wall as shown in Fig. 4.
J. In addition, secure spreader using four ratchet straps. Attach straps to tie-downs. Tighten straps evenly.
26.0
12.0
20.0
SPACER
TRUCK WIDTH
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2. Control Box and Vehicle Wiring Harness Installation
MAKE SURE YOU HAVE CONNECTED THE PROPER WIRE COLOR. THIS IS WIRE GROUND ELECTRICAL SYSTEM! NO CONNECTIONS TO TRUCK’S FRAME OR BODY ALLOWED!
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling. To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan ON good voltage reading should fall between 13.0 and 15.3 volts. If voltage reading falls out of this range, check and adjust your electric system.
NOTE: Always disconnect battery before attempting to install electrical components on your vehicle.
A. Mount the controller in a convenient location in the truck
cab. It is recommended not to mount the controller directly in front of heat vents. Allow ample air space around controller.
CAUTION
Do not mount controller in the way of air bag deployment!
B. Route both wire harnesses into truck cab through firewall (it maybe necessary to drill holes). Insulate hole to avoid water leaks.
C. Insure no wires are nicked or damaged during installation.
D. Connect the 4-pin connector on the wire harness to the control box 4-pin connector.
E. Connect the 2-pin connector on the power cable to the control box mating connector.
F. Connect wire harness single connectors to control box connectors.
G. Connect fuse connector to the fuse terminal or ignition switch (5 AMP max) if equipped.
H. Lay out a path for the power cable to the battery, use quick ties to secure power cable.
DO NOT CONNECT TO BATTERY AT THIS TIME! I. Lay out path for wire harness to the rear of the vehicle. It
is recommended to stay clear of the exhaust system. Excess heat can damage the wire harnesses. Use quick ties to secure
harness to underbody. J. Connect the wire harness to the motors and vibrator.
Make sure wire colors on wire harness match colors on the motor.
Thoroughly clean battery terminals. Make sure battery terminals have no tarnish or corrosion. DO NOT CONNECT WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY RESULT IN OVERHEATING, LOST POWER AND POTENTIAL CONTROLLER DAMAGE!
K. Connect the power cable directly to the battery. L. Insure all functions of the controller are
working properly. M. Observe auger moving in proper direction. If direction is
wrong reverse wires between Motor and Wire Harness. N. Optional spot light (5 AMP max) can be installed on
spreader. Remove cap from single capped wire. Connect light to this wire and trucks frame.
IMPORTANT
Make sure all wires securely attached to vehicle or spreader. Use wire ties and/or wire clamps to attach wires. All excess wires must be rolled into bungles and attached to vehicle or spreader.
Connect to battery terminals only
Connect to fuse or wire in fuse panel controlled by ignition switch - 5 amp max
Connect to chain/auger gear motor
Connect to chute motor
Connect to vibrator
#3 016943
#0203700
#3 016944
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Connect Connect
#3016934 Controller
Connect
Connect
Connect (if equipped)
TM
O. SHPE3000 is equipped with CHMSL. Route red (positive) and white (ground) wires to connect them into vehicles stop light connector. Extend wires as necessary. If OEM tap is not provided, make sure to tap in after the first OEM splice from the stop light switch in the CHMSL circuit.
Always use the tap provided by the OEM manufacturer.
DO NOT splice the white wire into the wire coming off the stoplight switch by the brake pedal. Splicing at the stop light switch may affect transmission shifting, cruise control, or other vehicle functions.
(Check with the vehicle manufacturer or dealer to verify that the CHMSL circuti is capable of powering the extra 2 AMP load and for the location of the vehicle tap.)
3. Spreader operation.
A. SHPE3000 is equipped with a dual independent speed controller. To start spreader, press “POWER” switch. Switch will be illuminated. Auger and spinner will start rotating. Auger and spinner can be adjusted independently.
B. To activate vibrator press “VIBRATOR” switch, vibrator switch will illuminate.
C. To stop spreader press “ON-OFF” switch again. D. SHPE3000 controller is equipped with electronic overload
and current spikes protection. Controller is not serviceable. Controller has “Jam” light. If auger becomes jammed by
chunk of material or foreign debris “Jam” light will be illuminated and controller will turn it self “OFF”. Controller can be restarted normally after jam removal.
Controller is equipped with internal vibrator circuit breaker. Vibrator circuit breaker will trip and vibrator switch light will turn “OFF” if vibrator becomes overloaded. To reset vibrator circuit breaker turn vibrator switch off for 30 sec then turn it on again.
Vibrator can operate continuously for 30 min max with 15 min brakes to avoid overheating.
Controller manufacturers constantly update and modify their product. Please check controller box for manuals and/ or updates.
E. Spreading pattern can be controlled by repositioning of spinner shield on the shield bracket. Loose two screws and slide shield into desired position, then tighten screws.
Spreader Maintenance.
A. Use dielectric grease on all electrical connectors. B. Grease bearings according to FIG.5. C. Empty spreader of all ice control materials after each use. D. Wash spreader after each use to prevent material build up
in trough.
WARNING
Never attempt to lift spreader with material in hopper!
WARNING
Never leave material in hopper for extended period of time. Material can freeze, solidify and seriously damage the spreader.
Fig. 5
REMOVE COVER. GREASE EVERY 20-25 HOURS.
GREASE EVERY 10 HOURS
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Repair Parts-Hopper Assembly
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Bill of Materials
ITEM PART NO. Q TY. DESCRIPTION
2 3015951 1 HOPPER POLY 3.0 CU YA 3 10 WASHER FLAT .5 ID 1.5 OD SST 4 8 SCREW, HHC-1/2-13 X 1 SST 5 3017371 2 SHIELD TROUGH, SHPE3000 6 28 WASHER, FLAT 3/8 USS SST 7 16 SCREW, HHC-3/8-16 X 3/4 SST 8 3016696 1 BR ACKET, VIBR ATOR WELDMENT
9 4 NUT, NYLOCK 1/2-13 ZINC 10 2 SCREW, HHC-1/2-13 X 3 SST 11 30120 81 1 VIBRATOR 450 LBS, 12 VDC 12 4 WASHER, EXTERNAL TOOTH LOCK 3/8 SS
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23
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ITEM PART NO. Q TY. DESCRIPTION
13 4 SCREW, HX HD CAP 3/8-16 X 1-1/2 SST 14 3016701 2 BR ACKET WELDMENT, INVERTED VEE 15 4 WASHER, FLAT 3/8 X 1.5 X.048 SST 16 4 CAP SCREW, HX HD-3/8-16X3 SST 17 8 NUT, NYLOCK 3/8-16 X 7/16 SST 18 3017393 1 INVERTED VEE, SHPE300 19 10 SCREW, HHC 3/8-16 X 1 304 SST 20 3015999 1 TOP SCREEN SHPE3000 21 3012795 2 RETAINER, SCREEN 22 3017439 1 CHUTE HANGER, WELDMENT 23 3025124 1 COVER DISCHARGE
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Repair Parts-Doors Assembly
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Repair Parts-Trough Assembly
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Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3015951 1 HOPPER POLY 3.0 CU YA 2 3016023 1 LID, TOP LOCK
6
3 3015996 1 LID, LOWER LOCK 4 3016098 6 HINGE, LID 5 3017896 6 PIN,CLEVIS,7/16 X 4.00 SST 6 3014994 6 PIN,COTTER,1/8IN X 1IN SST 7 3018073 6 WASHER FLAT 7/16 SST
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8 3015925 12 SCREW #14X1.25 SST 9 3017849 6 BRACE, HINGE
4
10 3017932 12 SCREW, CAP HEX HD 1/4-20X2.0 SST
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11 12 NUT, NYLON INSERT 1/4-20 SST 12 3018079 1 CATCH, STAINLESS A-BRACKET
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13 3007522 4 SCREW, SHEET MTL #12x1.0 HEX
WASHER HD SS
14 3002398 1 STRAP, HOOD LATCH 15 3018078 1 BRACKET, STAINLESS PIVOT 16 3002390 1 PIN, CLEVIS 3/16" X 1-11/16" SST 17 3002392 1 PIN, COTTER 1/16" X 1/2" SST
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Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3016165 1 TROUGH AUGER, WELDMENT 2 1410200 1 BEARING, FLANGED 1-1/8" 3 3013821 1 GEAR MOTOR CONVEYOR 12 VDC 4 12 WASHER, FLAT 3/8 USS SST 5 6 SCREW, HHC 3/8-16 X 1 304 SST 6 3017358 1 AUGER SHPE3000 7 3016192 1 BEARING BRACKET ASSEMBLY 8 8 SCREW, HHC-3/8-16 X 3/4 SST 9 9240086 1 BEARING, 1-1/4 FLANGE 2 HOLE
10 455 1 GREASE FITTING 1/4-28 TAPERED 11 3017356 2 WASHER, EXTERNAL TOOTH LOCK 3/8 SS 12 3017370 1 COVER, TROUGH SHPE3000
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6 7
16
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ITEM PART NO. QT Y. DESCRIPTION
13 3017379 1 COVER GEAR MOTOR, WELDMENT 14 4 SCREW, HHC 5/16-18 X 5/8 SST 15 3015873 2 SCREW #12-14x.74 SS SELF DRIL HEX WASHER HD 16 3017121 2 BRACKET, RECEPTACLE SZ8 DEUTSCH 17 2 NUT, NYLOCK 3/8-16 X 7/16 SST 18 9240132 1 DECAL #2, DANGER BEFORE SVCE 19 3017933 1 LABEL,SERIAL NUMBER, SHPE3000 20 3017982 2 WIRE BUSHING OPEN/CLOSED HEYCO 2867 21 3017979 1 LABEL: MULTIBLE PATENTS PENDING 22 3014858 1 SLEEVE, AUGER ADAPTER 23 3001250 1 SCREW, HHC-1/2-13 X 3 SST 24 1 NUT, NYLOCK 1/2-13 ZINC
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9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Repair Parts- Chute
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Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3014078 1 MOTOR 12 VDC, .5 HP SPINNER 2 3017448 1 MOTOR FRAME, CHUTE 3 3017356 4 WASHER, EXTERNAL TOOTH LOCK 3/8 SS 4 FCS038016075SS 6 SCREW, HHC-3/8-16 X 3/4 SST 5 3015953 1 CHUTE, POLY ADJUSTABLE 6 3007115 2 WASHER, FLAT 3/8 X 1.5 X.048 SST 7 FNE038016044SS 10 NUT, NYLOCK 3/8-16 X 7/16 SST 8 FCS038016100SS 6 SCREW, HHC 3/8-16 X 1 304 SST
9 3009988 2 LATCH, SPRING 10 FCS025020100SS 4 SCREW, CAP HEX HD 1/4-20 X 1 SST 11 FNE025020031SS 4 NUT, NYLON INSERT 1/4-20 SST 12 3006753 1 WIRE HARNESS, CHUTE 13 3017974 1 COUPLER SHAFT ADJUSTABLE 14 3018106 1 SHAFT CHUTE ADJUSTABLE 15 FCS031018175SS 2 SCREW, HHC 5/16-18 X 1 3/4 SS 16 FNE031018034SS 2 NUT, NYLOCK 5/16-18 SS 17 3018286 1 BRACKET, SPINNER BEARING 18 2F12SCR 1 BEARING, 2-HOLE FLANGED .75 ID 19 FCS038016125SS 2 SCREW, HHC-3/8-16 X 1.25 SST 20 FWF038100007SS 4 WASHER, FLAT 3/8 USS SST 21 3017443 1 BRACKET, SHIELD CHUTE 22 3017444 1 SHIELD, CHUTE 23 455 1 GREASE FITTING 1/4-28 TAPERED 24 3012393 1 SPINNER, 14" POLY CW 25 30 07113 1 PIN, CLEVIS, 5/16 X 2-1/2, .141 HOLE ZN 26 FP C0130 0 0100 1 COTTER PIN, 1/8 X 1, ZINC
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Repair Parts-Spreader Assembly
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ITEM PART NO. QT Y. DESCRIPTION
1 3017357 1 HOPPER AUGER ASSEMBLY SHPE3000 2 3015954 1 CHUTE ASSEMBLY 3 3017939 1 HARDWARE KIT SHPE3000 4 3016934 1 CONTROLLER SPEED 12 VDC, 60 AMP 5 3016943 1 POWER CORD 6 3016944 1 WIRE HARNESS MAIN 7 0203700 1 WIRE ASSEMBLY, 36 LONG 8 1496505 1 HOLD DOWN KIT, SPREADER (4 STRAPS)
SHPE3000 SALTDOGG® SPREADER
WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants a ll parts of the product to be free from defects in material and workmanship for a period of one (1) year. Parts must be properly installed a nd used under normal conditions. Normal wear is excluded.
Any part, which has been altered, including modifications, misuse, accident, or lack of maintenance will not be considered under this warranty.
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s), which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA #, spreader model, serial number, date installed, and distri butor from whom purchased.
Buyers Products Company sha ll not be liable for damage arising out of failure of a ny unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
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3017942 Rev. E
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