Salt Dogg SHPE2000, SHPE2000RED, SHPE2000YEL Installation Instructions Manual

Installation Instructions
SHPE2000, SHPE2000RED, SHPE2000YEL Series SaltDogg Spreader
2.0 cubic yards
U.S. PATENT 9,562,333
Table of Contents
General Information .....................................................................1
Safety Precautions ....................................................................... 1
Warranty Information ...................................................................2
Installation Instructions ............................................................ 2-4
Spreader Operation .....................................................................5
Spreader Maintenance ................................................................. 5
Repair Parts & Drawings ......................................................... 6-10
General Information
Spreader models:
• SHPE2000- spreader with standard length chute
• SHPE2000X- spreader with extended length chute
Overall Length: 96 inches Overall Width: 47-1/2 inches Overall Height: (installed): 40 inches Empty Weight: Capacity Struck: 2.0 cu. yd. Average Installation Time: 3 hrs.
Electric Drive Poly Hopper
437 lbs. (standard chute), 441 lbs. (extended chute)
9049 Tyler Blvd. • Mentor, Ohio 44060 Phone (440) 974-8888 • Fax (440) 974-0165 Toll-Free Fax 800-841-8003 • saltdogg.com
SHPE2000 SALT DOGG SPREADER WARRANTY
INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend addi­tional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and workman­ship for a period of two (2) years. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Vehicle Requirements
• 3/4 or 1 ton pick-up truck above 8500# GVWR.
• 135 AMP or higher alternator is recommended.
Materials Recommended to Spread
CAUTION
Do not overload vehicle beyond the vehicle’s GVWR or GAWR. Check vehicle's load rating certification sticker for maximum vehicle capacity.
Average Material Weights
Materials to use Weight (pounds per cubic yard) Fine Salt-Dry 2,250 Coarse Salt-Dry 1,431 Sand/Salt up to 50/50 Mix-Dry 2,700
Note: To calculate the total spreader weight (including ice control material), add the empty spreader weight plus the ice control material and spreader accessories.
Any part, which has been altered, including modifica­tions, misuse, accident, or lack of maintenance will not be considered under this warranty.
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s), which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following infor­mation must accompany defective parts returned to Buyers Products Company: RMA #, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential dam­ages. No charges for transportation or labor performed on any part will be allowed under this warranty.
—continued inside
1
Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owners Manual before operating this spreader.
2. Read all safety decals on the spreader before operating.
3. Check to make sure all safety guards are securely
mounted into place before operating this spreader.
4. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or repairs.
10. Always disconnect the battery before removing or replacing electrical components.
F. Attach the Chute Assembly to the spreader. First, hook the Chute to the spreader by openings in the Chute’s handle.
Fig. 2
Then rotate the Chute into operating position and lock using two spring latches.
Installation Instructions
1. Mounting the Spreader onto the Vehicle: A. Remove the tailgate from the vehicle. B. Check truck’s bed for all kinds of sharp debris
or foreign objects. They can cut and seriously damage poly hopper.
C. Lift spreader using tie downs (fig. 1), or using fork lift. D. Lower spreader into the truck bed. E. Center the spreader from side to side on the vehicle.
USE ALL TIE-DOWNS TO LIFT SPREADER
Fig. 1
USING BOTH LATCHES
LOCK CHUTE
Fig. 3
G. Slide spreader towards front of the truck leaving adequate space between chute and truck (2-3 inches). Measure the distance from the front of the truck bed to front of the hopper’s front legs. Fabricate spacer to fit between front of the spreader and front of the bed per Fig. 4 and Fig. 5
2
2" x 6"
FIT TO BOX
Fig. 4
FIT TO BOX
Fig. 5
2" x 4"
15
WARNING
8
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling.
2. Install Control Box & Vehicle Wiring Harness (Fig. 7).
NOTE: THIS IS A WIRE GROUND ELECTRICAL SYSTEM! NO CONNECTIONS TO TRUCK'S FRAME OR BODY ALLOWED! ALWAYS DISCONNECT BATTERY BEFORE ATTEMPTING TO INSTALL ELECTRICAL COMPONENTS ON YOUR VEHICLE.
WARNING
Use extreme caution when working around an operating vehicle engine.
To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. The voltage reading should fall between 13.6 and 15.3 volts with engine running, head lights and heater fan turned on. If voltage reading falls out of this range, check and adjust your electric system.
A. Lay out a wiring path for the Vehicle Wiring Harness. Connect the Wire Harness smaller terminal to the Chute’s harness, large terminal to the Hopper’s harness. Drill all necessary holes or use existing ones to pass the round
H. Secure spreader using four ratchet straps as shown in Fig. 6. Tighten straps evenly to secure spreader in the middle of the truck box.
Fig. 6
Verify with the vehicle’s manufacturer that the factory installed anchor points are designed for tie-down such load. Inspect straps and hardware after each time spreader is loaded. Tighten straps and hardware if necessary.
CAUTION
DO NOT MOUNT CONTROLLER IN WAY OF AIR BAG DEPLOYMENT
connector into the trucks cab. Secure harness to truck’s frame.
B. Mount the Controller in a convenient location in the truck cab. Do not mount controller directly in front of the heat vents. Allow ample air space around controller. Protect controller from water, dirt and dust.
C. Apply dielectric grease or similar compound to connectors before assembly. Connect the round connector on the wire harness to the round connector on the controller.
D. Lay out path for the power cable in the truck’s engine compartment. Drill hole in the firewall or use an existing one to pass the wire harness. Passing the power cable from inside of the cab to the battery is recommended to protect the large high amperage connector. Do not route the power cable close to exhaust system!
E. Connect power cable connector to controller.
F. Connect the power cable ring terminals to the truck battery
(fig. 7).
ATTENTION
Do not connect black (negative) wire to any part of vehicles frame. Connect this terminal to battery’s negative terminal.
3
Fig. 7
3001379
CB120PB
BATTERY POSITIVE
BATTERY NEGATIVE
3035933
3006724
3014199
Thoroughly clean battery terminals. Make sure battery terminals have no tarnish or corrosion.
DO NOT CONNECT WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY RESULT IN OVERHEATING, LOST POWER AND POTENTIAL CONTROLLER DAMAGE!
G. Attach utility light (optional) to spreader hopper in desired location. Connect as shown in Fig. 7. Use utility light kit part number 3018009.
H. See controller instructions for latest updates and error codes.
Spreader Operation
1. Different materials absorb moisture at different rates and
some materials may not perform as desired. Substitution of an alternative material may be necessary for optimum performance.
2. When filling hopper use the supplied screen to prevent large
chunks of material and debris in the material to get into hopper and cause damage.
3. Material must never be left in hopper for an extended
period of time. Material will absorb moisture, bind, harden and could prevent spreader from proper operation or may damage the spreader. Empty and clean after each use.
4. The SHPE2000 spreader is equipped with a dual independent speed controller with warning indicators and a vibrator switch. To start the spreader, press the ON-OFF switch. Switch will illuminate. The auger will accelerate to full speed for 2 seconds, then slow down to dialed speed. The spinner will accelerate to full speed for 2 seconds, then slow down to dialed speed.
5. To activate the vibrator press the vibrator switch ON. Vibrator switch will illuminate.
6.
To stop the spreader, push ON-OFF switch to OFF position.
Controller Warnings
Check controller instruction sheet for latest controller updates and troubleshooting codes. Controller instruction sheet is inside controller shipping box.
IMPORTANT! INSTALLER, DO NOT DISCARD CONTROLLER INSTRUCTION SHEET. STAPLE SHEET TO SPREADER MANUAL AND GIVE TO END USER!
Note: To unclog auger manually, first remove the chute. Apply 1¼" open wrench on auger’s nut. Turn auger counterclockwise several times. Note: Do not run the vibrator longer than 30 minutes with 15 minutes between runs to avoid overheating.
4
Material Flow Adjustments
HOLES FOR BRACKET POSITION ADJUSTMENT
Always use screen during spreader operation! Various materials have different moisture absorption rate, some materials may not perform as desired. Therefore, the substitution of the alternate material may be necessary for optimum performance.
SHPE2000 has two discharge openings in the bottom of the hopper. Material flow through these openings can be controlled using two sliding baffles. The spreader is shipped from the factory with baffles adjusted for dry bagged salt. In this setting rear baffle has 4.0" opening and baffle in the middle of the hopper has 2.0" opening. However if you are using a sand/ salt mixture or any chunky and hard to flow materials. Adjust the rear baffle opening to 3" and the baffle in the middle of the hopper to a 1" opening.
IMPORTANT! -Always open rear (closer to gear motor compartment) opening first. Always turn off power before adjusting baffles!
Spread Pattern Adjustment.
Spread pattern can be adjusted by changing spinner disc speed on controller by turning Spinner knob to desired speed level from 1 (low) to 9 (high). Direction of material spread can also be adjusted by rotating shield on chute assembly. To rotate shield lose 2 wing nuts, rotate shield in desired direction, and retighten wing nuts. See Fig.8. Make sure that after adjustment, bracket stays inside shield groove located on top of shield. In addition, chute assembly can be adjusted to lighter (drier) and heavier (more moist) materials. Use different holes on bracket for lighter or heavier materials to have material drop on spinner disc center. See Fig.8.
Fig. 8
Spreader Maintenance
1. Wash spreader after every use. Make sure no material is left under auger and/or inside trough.
2. Inspect and retighten fasteners after every 5-7 hours of operation.
3. Lubricate bearing every 7-10 hours of operation using general automotive grease.
4. Inspect terminals/connectors every time you disconnect spreader from wire harness. Apply thin layer of dielectric grease on terminals. If any tarnish/corrosion is found, clean terminals and apply dielectric grease.
5. Use dielectric grease on all electrical connectors before an electrical connection is made or after connector is disconnected
6. Grease and spray with lubricant Auger bearing after every 20 hours of use.
7. Empty the spreader of all ice control materials when not in use. Wash out the spreader to prevent material builds up.
8. It is recommended to cover spreader with the tarp during storage periods.
WARNING
Never remove spreader with material in hopper.
End of Season Maintenance
1.
Wash spreader. Make sure no material or residue is left in and
outside the hopper.
2.
Lubricate bearing using general automotive grease.
3.
Inspect wire harness, connectors for broken insulation, missing
components. Replace if necessary.
4.
Apply dielectric grease on all electrical connectors.
5.
Store hopper indoors, in a dry, cool place.
6.
Remove controller from truck. Store controller indoors, in a dry,
cool place.
7. Inspect wire near connectors. Check for broken or missing insulation. Check for tarnished or corroded wires. Trim corroded wires and replace connectors if necessary.
LOOSE WING NUTS ROTATE SHIELD
Summer Storage
1.
Apply dielectric grease or similar protective compound on all
electrical connectors & protect them with caps before storage.
2. Disconnect and remove speed controller from vehicle and store it in dry and cool place. Protect controller from excessive heat and moisture.
3. Clean hopper and trough from all kinds of debris.
4. Remove, thoroughly lubricate and reinstall trough bearing.
5. Protect hopper from excessive temperatures during
summer storage.
5
Repair Parts - Standard Chute Assembly Repair Parts - Extended Chute Assembly
11
12
13
17
4
6
5
1
19
18
2
16
17
7
13
11
12
14
3
8
9
10
15
20
8
9
1
19
7
14
10
18
2
3
5
4
Bill of Materials Bill of Materials
ITEM PART NO. QTY. DESCRIPTION
1 3025063 1 CHUTE POLY, SHPE STD. LENGTH 2 3033665 1 BRACKET WELDMENT, CHUTE 3 3006833 1 GEAR MOTOR 12 VDC. SPINNER 4 5 FWF038100007SS 10 WASHER, FLAT 3/8 USS SST 6 FCS 03801612 5 SS 8 SCREW, HHC-3/8-16 X 1.25 SST 7 FNE038016044SS 8 NUT, NYLOCK 3/8-16 X 7/16 SST 8 FWF 031075006 SS 3 WASHER, 5/16 SAE SST
9 FCS031018063SS 3 SCREW, HHC 5/16-18 X 5/8 SST 10 30 123 9 3 1 SPINNER, 14" POLY CW 11 3025067 1 ENCLOSURE, GE AR MOTOR 12 3025065 1 BUSHING STRAIN RELIEF 13 3001537 3 SCRE W, S0CBHCS #10 X 5/8 SST 14 FNE010024024 SS 3 NUT, EL ASTIC STOP 10-24 SS 15 3 0 07113 1 PIN, CLEVIS, 5/16 X 2-1/2, .141 HOLE ZN 16 3017444 1 SHIELD, CHUTE 17 30149 60 2 BOLT, 3/8-16 X 1 CARRIAGE SHORT NECK SS 18 30 173 5 6 2 WASHER, EX TERNA L TOOTH LOCK 3/8 SS 19 3025064 2 20 3014994 1
3027699
1 HANDLE, CHUTE
NUT, 3/8-16 WING, SST PIN,COTTER,1/8IN X 1IN SST
ITEM PART NO. QT Y. DESCRIPTION
1 3007526 1 CHUTE POLY. EX T. LENGTH 2 3006833 1 GEAR MOTOR 12 VDC. SPINNER 3 3007824 1 RETAINER GEARMOTOR, CHUTE 4 FWL031058008SS 3 WASHER, 5/16 LOCK SST
FCS031018063SS
5 6 301239 3 1 SPINNER, 14" POLY CW 7 3027699 1 HANDLE, CHUTE 8 3007564 1 BRACKET, SHIELD SST
9 3007004 1 SHIELD, SPINNER, SHPE1500 10 30 07413 1 COVER, GE AR MOTOR, CHUT E 11 FWF038100007SS 16 WASHER, FL AT 3/8 USS SST 12 FCS038016100SS 10 SCRE W, HHC 3/8-16 X 1 304 SST 13 FNE038016044SS 10 NUT, NYLOCK 3/8-16 X 7/16 SST
14 3007522 6
15 3 0 07113 1 PIN, CLE VIS, 5/16 X 2-1/2, .141 HOLE ZN 16 FPC013000100 1 COTTER PIN, 1/8 X 1, ZINC 17 3002631 1 LABEL, "NO STEP" 18 3007844 1 DECAL, DANGER STAY CLEAR 19 3025065 1 BUSHING STRAIN RELIEF
6
3 SCRE W, HHC 5/16-18 X 5/8 SST
SCRE W, SHEET MTL #12x1.0 HEX WASHER HD SST
15
16
6
Repair Parts-Hopper Assembly
16
6
19
18
15
17
20
21
7
2
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
3008001 1 HOPPER POLY 2 CU. YA., BLACK
1
2 3 01186 5 1 TROUGH ASSEMBLY, SHPE
3 30 07115 14 WASHER, FLAT 3/8 X 1.5 X.048 SST
4 FWL038069009SS 14 WASHER, LOCK RHS-3/8 SST 5 FC S038016075SS 14 SCREW, HHC-3/8-16 X 3/4 SST 6 3006959 2 BAFFLE, SHPE1500 7 3007731 1 BR ACKET VIBRATOR, LONG SST 8 FNE038016044SS 2 NUT, NYLOCK 3/8-16 X 7/16 SST
9 3007821 1 STRAIN RELIEF BUSHING 10 3007236 1 COVER GE ARMOTOR 11 FWL025050006SS 6 WASHER, 1/4 IN. SPRING LOCK SST
302516 6 1 HOPPER POLY 2 CU. YA., RED
302516 8 1 HOPPER POLY 2 CU. YA., YELLOW
8
22
1
3
4
5
14
23
ITEM PART NO. QT Y. DESCRIPTION
11
12 FCS025020075SS 6 SCREW, CA P 1/4-20 X 3/4 SST
13 3007522 6
14 4375 4 CLAMP, HOSE .4375, 9/32 HOLE 15 3022220 4 TIE-DOWN WELDMENT 16 3022230 2 CROSS MEMBER 17 3005140 12 SCREW, HH1/2-13 x 3.5, GR 5 ZN 18 FW F05 010 6010 12 WASHER, FL AT 1/2" SA E ZINC 19 FNE050013053 12 NUT, NYLOCK 1/2-13 ZINC 20 3 020713 1 CONNECTOR, MALE, FEMALE
21 3022955 1 HOSEGRE ASE, 1/8 NPT, 36 IN LONG 22 H3309X2 1 CONNECTOR, FEM NP T TO FEM NPT 1/8 X 1/8 23 800 1 GRE ASE FITTING, 1/4 STD
- 3006589 1 LUBRICANT ANTISEIZE MOLY
9 10
12 13
SCRE W, SHEET MTL #12x1.0 HEX WASHER HD SST
7
9049 Tyler Blvd. • Mentor, Ohio 44060
1
3
6
11
15
1
4
11
Phone (440) 974-8888 • Fax (440) 974-0165 Toll-Free Fax 800-841-8003 • saltdogg.com
Repair Parts-Trough Assembly
9
13
12
8
10
14
7
Bill of Materials
ITEM PA RT NO. Q T Y. DESCRIPTION
1 3007357 1 TROUGH WELDMENT SHPE1500 2 3007000 1 GASKE T, FELT BEARING 3 3 018 919 1 BEARING, 2-HOLE FLANGED 1" SST 4 FNE038016044SS 4 NUT, NYLOCK 3/8-16 X 7/16 SST 5 301800 7 1 AUGER SHPE SST 6 3007730 1 BR ACKET, VIBRATOR SHORT 7 3 007416 1 V IBR ATOR 200 LBS 12 VDC 8 3007824 1 RETAINER GEARMOTOR, CHUTE
9 3009995 1 GEAR MOTOR, AUGER SHPE 10 FWL031058008SS 3 WASHER, 5/16 LOCK SST 11 FCS031018063SS 3 SCREW, HHC 5/16-18 X 5/8 SST 12 FPY031000150 1 PIN, CLEVIS, 5/16 X 1-1/2, W/ 5/32 PH,
13 3014 994 1 PIN,COTTER,1/8IN X 1IN SST 14 3006844 1 WIRE HARNESS
ZN
Service Parts and Accessories
PART NO. DESCRIPTION
30 124 31 Replacement Motor for 3006833, 3027293 30 21617 Replacement Coupler for 3006833, 3027293 30190 85 Replacement Motor for 3009995 3021616 Rocker Switch for Controller 3014199 3020624 Remote Grease Kit
LS6 Wetting System, 30 Gal.
LS6H Wetting System, Hydraulic, 30 Gal.
5
6
Repair Parts- Spreader
10
16
2
3
9
17
Bill of Materials
ITEM PA RT N O. QT Y. DESCRIPTION
3008011 1 HOPPER POLY 2 CU YA ASSEMBLY
1
3025167 1 HOPPER POLY 2 CU YA ASSEMBLY, RED
3025169 1 HOPPER POLY 2 CU YA ASSEMBLY, YELLOW 2 3025070 1 CHUTE ASSEMBLY. STD LENGTH 3 3008390 1 SCREEN, SHPE2000 4 9240132 1 DECAL #2, DANGER BEFORE SVCE 5 3012898 1 DECAL, CHECK STRAPS 6 66050 4 SNAPPER PIN, 1/4 X 2, YLW ZINC 7 3022355 1 LABEL SERIAL NUMBER SHPE2000 8 3017979 1 LABEL: MULTIPLE PATENTS PENDING 9 3007527 1 CHUTE POLY EXT. ASSEMBLY
10 3028101 1 HARDWARE KIT SHPE2000 11 3014199 1 CONTROLLER, SHPE, SALT DOGG 12 3006724 1 WIRE HARNESS, MAIN 13 3035933 1 POWER CABLE, CONTROL BOX 14 1496505 1 HOLD DOWN KIT, SPREADER (4 STRAPS) 15 3008838 1 TARP, SHPE2000 16 TS31 8 STRAP, RUBBER TARP 31" 17 9225 16 S-HOOK, 2.5" ZN, TARP STRAP 18 3017979 1 LABEL: MULTIPLE PATENTS PENDING
3001379 1 BATTERY CABLE
CB120PB 1 CIRCUIT BREAKER
2
14
8
12
18
13
5
4
7
8
3028102_D
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