SaltDogg SHPE1000 User Manual

TM
Installation Instructions
SHPE1000 Series SaltDogg® Electric Drive Poly Hopper Spreader
1.0 cubic yards
Serial numbers 8500 and higher
Table of Contents
General Information ................................................................... 1
Safety Precautions ......................................................................1
Warranty Information .................................................................2
Installation Instructions ........................................................ 2-4
Spreader Operation ..................................................................... 5
Spreader Maintenance ............................................................... 5
Repair Parts & Drawings ......................................................6-10
General Information
Spreader models:
• SHPE1000- spreader with standard length chute
• SHPE1000X- spreader with extended length chute
Overall Length: 72 inches Overall Width: 48 inches Overall Height: (installed): 34 inches Empty Weight: 343 lbs. (standard chute), 347 lbs. (extended
chute)
Capacity Struck: 1.0 cu. yd.
Vehicle Requirements
• 3/4 or 1 ton pick-up truck above 8500# GVWR.
• 135 AMP or higher alternator is recommended.
CAUTION
Do not overload vehicle beyond the vehicle’s GVWR or GAWR. Check vehicle's load rating certification sticker for maximum vehicle capacity.
Average Material Weights
Materials to use Weight (pounds per cubic yard) Fine Salt-Dry 1,250 Coarse Salt-Dry 950 Sand/Salt up to 50/50 Mix-Dry 2,700
Note: To calculate the total spreader weight (including ice control material), add the empty spreader weight plus the ice control material and spreader accessories.
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
SHPE1000 SALT DOGG SPREADER WARRANTY
INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and work­manship for a period of one (1) year. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part, which has been altered, including modifica­tions, misuse, accident, or lack of maintenance will not be considered under this warranty.
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replac­ing any part(s), which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA #, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any con­sequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
—continued inside
1
TM
D
C
B
3
45
678
SH
DWG.NO.
FIG1
1
Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owners Manual before operating this spreader.
2. Read all safety decals on the spreader before operating.
3. Check to make sure all safety guards are securely
mounted into place before operating this spreader.
4. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or repairs.
10. Always disconnect the battery before removing or replacing electrical components.
F. Attach the Chute Assembly to the spreader. First, hook the Chute to the spreader by openings in the Chute’s handle.
Fig. 2
Then rotate the Chute into operating position and lock using two spring latches.
Installation Instructions
1. Mounting the Spreader onto the Vehicle: A. Remove the tailgate from the vehicle. B. Check truck’s bed for all kinds of sharp debris
or foreign objects. They can cut and seriously damage poly hopper.
C. Lift spreader using tie downs (fig. 1), or using fork lift. D. Lower spreader into the truck bed. E. Center the spreader from side to side on the vehicle.
USE ALL TIE-DOWNS TO LIFT SPREADER
Fig. 1
Fig. 3
G. Slide spreader towards front of the truck leaving adequate space between chute and truck (2-3 inches). Measure the distance from the front of the truck bed to front of the hopper’s front legs. Fabricate spacer to fit between front of the spreader and front of the bed per Fig. 4 and Fig. 5
2
TM
2" x 6"
FIT TO BOX
Fig. 4
FIT TO BOX
6
2" x 4"
12
Fig. 5
H. Secure spreader using four ratchet straps as shown in Fig. 6. Tighten straps evenly to secure spreader in the middle of the truck box.
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling.
2. Install Control Box & Vehicle Wiring Harness (Fig. 7).
NOTE: THIS IS A WIRE GROUND ELECTRICAL SYSTEM! NO CONNECTIONS TO TRUCK'S FRAME OR BODY ALLOWED! ALWAYS DISCONNECT BATTERY BEFORE ATTEMPTING TO INSTALL ELECTRICAL COMPONENTS ON YOUR VEHICLE.
WARNING
Use extreme caution when working around an operating vehicle engine.
To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. The voltage reading should fall between 13.6 and 15.3 volts with engine running, head lights and heater fan turned on. If voltage reading falls out of this range, check and adjust your electric system.
A. Lay out a wiring path for the Vehicle Wiring Harness. Connect the Wire Harness smaller terminal to the Chute’s harness, large terminal to the Hopper’s harness. Drill all necessary holes or use existing ones to pass the round
connector into the trucks cab. Secure harness to truck’s frame.
B. Mount the Controller in a convenient location in the truck cab. Do not mount controller directly in front of the heat vents. Allow ample air space around controller. Protect controller from water, dirt and dust.
CAUTION
Fig. 6
Verify with the vehicle’s manufacturer that the factory installed anchor points are designed for tie-down such load. Inspect straps and hardware after each time spreader is loaded. Tighten straps and hardware if necessary.
DO NOT MOUNT CONTROLLER IN WAY OF AIR BAG DEPLOYMENT.
DO NOT DRILL OR TAP INTO CONTROLLER ! WARRANTY WILL BE VOID!
C. Apply dielectric grease or similar compound to connectors before assembly. Connect the round connector on the wire harness to the round connector on the controller.
D. Lay out path for the power cable in the truck’s engine compartment. Drill hole in the firewall or use an existing one to pass the wire harness. Passing the power cable from inside of the cab to the battery is recommended to protect the large high amperage connector. Do not route the power cable close to exhaust system!
E. Connect power cable connector to controller.
F. Connect the power cable ring terminals to the truck
battery, white-positive, and black-negative.
ATTENTION
Do not connect black (negative) wire to any part of vehicles frame. Connect this terminal to battery’s negative terminal.
3
Loading...
+ 5 hidden pages