SaltDogg SCH-1400 User Manual

Qualit y since 1946
Installation Manual
Self-Contained Hopper Spreaders
Carbon & Stainless Steel Models
Manual applies to:
• 72" Spreaders (serial numbers 1200 and above)
• 96" Spreaders (serial numbers 4884 and above)
• 120" Spreaders (serial numbers 1000 and above)
Table of Contents
Warranty Information .................................................................1
General Information ...................................................................1
Safety Precautions ......................................................................2
Installation Instructions ............................................................3
Spreader Operation .....................................................................4
Spreader Maintenance ............................................................... 6
Repair Parts & Drawings ........................................................... 8
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
SPREADER WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in materia l and workmanship for a period of one (1) year, excluding the gasoline engine, from the date of installa­tion. Parts must be properly installed and used under normal condi-
tions. Normal wear is excluded.
Any part which has been altered, including modifications, misuse, accident, or lack of maintenance will not be considered under this
warranty.
The sole responsibility of Buyers Products Company under this
warranty is limited to repairing or replacing any part(s) which
are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accom­pany defective parts returned to Buyers Products Company: RMA#, spreader model, serial num ber, date installed, and distributor from
whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work,
or for any consequential damages. No charges for transportation or
labor performed on any part will be allowed under this warranty.
The gasoline engine is solely warranted through engine’s manu­facturer. All engine related warranty claims are to be processed through the engine’s manufacturer. This information is explained in the engine owner’s manual.
Spreader Models and Specifications
Model #
SCH072SS SCH072SSX SCH096C SCH096CX SCH096SS SCH096SSX SCH120SS SCH120SSX
* 6' spreaders – Serial numbers 1404 and below – Overall Width = 50¾" * 8' spreaders – Serial numbers 5934 and below – Overall Width = 50¾"
Hopper Length Material Chute Length
6' Stainless Standard 91¾" 47" * 32½" 639# 1.5 6' Stainless Extended 91¾" 47" * 32½" 655# 1.5 8' Carbon Standard 115¾" 47" * 32 ½" 857# 2.0 8' Carbon Extended 115¾" 47" * 32½" 875# 2.0 8' Stainless Standard 115 ¾" 47" * 32½" 745 # 2.0
8' Stainless Extended 115¾ " 47" * 32½" 758# 2.0 10' Stainless Standard 139 ¾" 47" 32 ½" 789# 2.5 10' Stainless Extended 139¾" 47" 32 ½" 804# 2.5
Overall Length
Overall
Width
Overall Height
Empty
Weight Cap.
General Information
1. Recommended Vehicle Requirements:
• SCH072 & SCH096 models: 3/4 or 1 ton Pick-up Truck Above 8500# GVWR
• SCH120 models: Flat Bed or Dump Trucks Above 15,000# GVWR
CAUTION
Qualit y since 1946
2. Average Material Weights:
MAtERI Al WEIGH t (POUN DS PER CUbI C YARD)
#1 Rock Salt 950 #2 Rock Salt 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
Note: To calculate the total spreader weight (including ice control material); add the empty spreader weight plus the ice control material and spreader accessories.
3. Hopper Storage Capacity
"19
"12
WARNING
Verify that the above oil viscosity meets your oper­ating temperature requirements. If not, empty and refill with the proper viscosity oil. Before starting spreader, check that the engine crankcase and gear­box are filled to the proper level with lubricant.
Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By follow­ing these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owner’s Manual before operating this
spreader. This includes the engine Operator’s Manuals.
HOPPER CAPACITIES
72" HOPPER 96" HOPPER 120" HOPPER
12" .33 CU-YD .50 CU-YD .60 CU-YD
19" .75 CU-YD 1.0 CU-YD 1.25 CU-YD
4. Recommended Fastener Torques:
Maintain all fastener torques as shown in the following
table. Failure to do so may cause injury to persons.
SAE GRADE 2 SAE GRADE 5 ft-l bS ft-lb S
1/4-20 6 9 5/16 -18 11 18 3/8-18 19 31 3/8-24 24 46 7/16-14 30 50 1/2-13 45 75 9/16-12 66 110 5/8-11 93 150
5. Engine and Gearbox Oil:
The engine crankcase is lled with 1 quart of SAE 5W-30 motor oil at the factory. The gearbox is lled with SAE 90 gear lubricant at the factory.
2. Read all safety decals on the spreader before operating the
spreader.
3. Check to make sure all safety guards are securely mount­ed into place before operating this spreader.
4. Make sure the engine cover is securely fastened to the spreader before operating the spreader.
5. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
6. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader.
7. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
8. Do not adjust, clean, oil or unclog material jams without rst turning off the spreader, removing the engine spark
plug connector.
9. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
10. Make sure the spreader is securely fastened to the ve-
hicle in accordance with this manual.
11. Do not operate a spreader that is in need of maintenance or repairs.
12. Never lay tools or equipment on top of the spreader’s 12V
2
Qualit y since 1946
DC battery. This could accidentally ground the positive (+) battery terminal, resulting in electrical shock, burns or dam­age to the vehicle or equipment.
13. Avoid contact with battery acid. Battery acid can seri­ously burn eyes or skin. Battery acid can also burn holes in
clothing.
14. Always disconnect the battery before removing or replac-
ing any electrical components.
15. A charging battery gives off gases that can explode if touched by a spark or ame. Cover the top of the battery with electrically non-conductive material to keep sparks away from battery gases.
16. If the spreader must be operated with the spreader bat­tery disconnected, insulate the positive (red) battery cable
and red wire from the engine alternator with electrical tape.
Installation Instructions
1. Mounting the Spreader onto the Vehicle: A. Remove the tailgate from the vehicle.
B. Lift the spreader from the lifting loop or square knock-out
in hoppers rear cross member (toward rear of the truck).
WARNING
The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty spreader before lifting.
The lifting point is placed at the approximate balance point of the spreader. Residual material, gasoline, oil, battery, top screen, or inverted vee assembly may affect this balance
point.
C. Elevate the spreader off the vehicle with lumber. Place lumber under the side gussets of the spreader. This will help with removal of excess material that accumulates under the
spreader.
D. Center the spreader on the vehicle with the ends of the sill extensions 14" to the rear of the nearest vertical obstruc­tion (bumper, trailer hitch, etc). It is recommended that the Spinner/Chute Assembly be loosely attached to the hopper to avoid any interference between the vehicle and the Spin­ner/Chute Assembly.
F. In addition secure the spreader to the vehicle by attach­ing the four (4) tie-down eyes located at each corner of the spreader to the vehicle’s factory installed anchor points us­ing suitable tie-down devices.
• The spreader must be securely fastened to the frame of the vehicle.
• Verify with the vehicle’s manufacturer that the
factory installed anchor points are designed for
tie-down of such load.
• Periodically check that the spreader mounting
hardware is securely tightened.
2. Mounting the Spinner/Chute Assembly A. Attach the Spinner/Chute Assembly to the spreader using
the four (4) 3/8-16 X 3/4" hex head screws, at washers, lock washers, and nuts. The at washers are to be placed over the slots in the sill extensions. Push the chute assembly forward towards the cab of the vehicle. Loosely attach the hardware, but do not tighten at this time.
B. Install the roller chain between the spinner/chute sprock­et and the gearbox sprocket. Make sure both sprockets are in-line with one another. If the sprockets are out of align­ment, adjust the height of the gearbox sprocket to correct alignment. Install the roller chain master link.
C. To adjust the roller chain tension: First pull the spinner/ chute assembly away from the rear of the vehicle to take up slack in chain then tighten chute screws. The correct chain tension should allow a 5/16" deection midway between both chain sprockets. If additional adjustment is needed, loosen the spinner shaft bearing bolts and slide the shaft away from the gearbox sprocket. Be sure to maintain the vertical alignment of the spinner shaft and bearings before
tightening the hardware.
CAUTION
Do not over-tension the roller chain. This can cause damage to the chain, bearings, and gearbox.
D. Install the chain guard using the three (3) 1/4-20 X 3/4" hex head bolts, lock washers, and nuts.
E. Tighten all hardware to the recommended torque speci-
cations as shown in this manual.
3. Control Box and Vehicle Wiring Harness Installation.
E. Bolt the spreader to the vehicle frame through the lengths
of lumber using the holes located in each of the four (4) side gussets. Use 1/2" SAE Grade 5 hardware as required by vehicle application.
Note: The following instructions show how to install the spreader so that the engine will draw power, to start the engine, from a dedicated battery located on the spreader.
3
Qualit y since 1946
Cab Control Box
ATTACH TO VEHICHLE GROUND
ATTACH TO 12V DC POWER SOURCE CONTROLLED BY VEHICLE IGNITION
TO SPREADER HARNESS
A. Layout a wiring path for the vehicle wiring harness.
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling.
B. Mount the control box in a convenient location in the truck cab.
WARNING
Do not install control box in the vehicle’s airbag deployment area. Refer to the vehicle’s manual for airbag deployment area.
C. Connect the green wire from the vehicle wiring harness to a known good vehicle ground.
D. Connect the stripped end of the red wire to an accessory wire/terminal that is controlled by the vehicle’s ignition
switch.
5. Installing the Inverted Vee Assembly (Optional Equipment)
The front and rear hopper cross members have two (2) holes in each to support the inverted vee deector weldment. Secure the deector with four (4) 3/8-16 X 1" hex head cap screws, lock washers, and nuts.
A. Adjust the height of the inverted vee for the material be­ing spread:
• For salt and dry sand, adjust the Deector Weld­ ment as close to the bottom of the hopper as possible.
• For salt/sand mix, adjust the Deector Weldment
to the middle of the mounting holes.
• For wet sand, adjust the Deector Weldment to the highest position.
• Tighten all hardware according to the recom- mended torque chart.
Spreader Operation
Note: Before starting the engine, follow all safety precau­tions on pages 2 and 3.
4. Spreader Wiring Installation A. Attach the terminal end of the black (negative) battery
cable to the negative terminal (marked “-”) on the battery.
B. Then connect the terminal end of the red (positive) battery cable to the positive terminal (marked “+”) on the battery.
C. Using cable straps and 1/4" x 3/4" sheet metal screws, se-
cure the spreader wiring harness to the spreader. Predrilled
holes are provided for securing the sheet metal screws.
D. Verify that the Ignition Switch in Control Box is in the “OFF” position prior to completing step E.
E. Connect the spreader and vehicle wiring harnesses.
1. Cab Control Box Functions:
ENGAGE CLUTCH (SPREAD)
CIRCUIT BREAKER
ENGAGE CLUTCH (BLAST)
DISENGAGE CLUTCH (CENTER)
4
HOLD TO CRANK ENGINE
RUN
ENGINE OFF
THROTTLE UP CHOKE
THROTTLE DOWN
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