SaltDogg SCH096 User Manual

Quality since 1946
Quality since 1946
Installation Instructions
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9049 Tyler Blvd. Mentor, Ohio 44060
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
Toll-Free Fax 800-841-8003 • buyersproducts.com
TABLE OF CONTENTS
General Information 1 Safety Precautions 2 Warranty Information 3 Installation Instructions 3 Spreader Operation 5 Spreader Maintenance 7 Repair Parts & Drawings 8
Note: This manual applies to spreaders equipped with Tecumseh Formula XL/C 10.0 HP. engine, serial number 2810 and above.
GENERAL INFORMATION
Spreader Model Numbers:
SCH096C - 8’ spreader w/ standard length spinner/chute,
(carbon steel). SCH096SS - 8’ spreader w/ standard length spinner/chute, (stainless steel). SCH096CX - 8’ spreader w/ extended length spinner/chute, (carbon steel). SCH096SSX - 8’ spreader w/ extended length spinner/chute, (stainless steel).
Spreader Specifications:
Overall Length: 113 inches Overall Width: 50-3/4 inches Overall Height: 32-1/2 inches Empty Weight (excludes accessories, fuel, and salt/sand):
Carbon Steel - 820 lbs.
Stainless Steel - 620 lbs. Capacity Struck: 1.8 cubic yards Capacity Rounded: 2.1 cubic yards
Vehicle Requirements:
CAUTION! Do not overload vehicle beyond the vehicle GVWR or GAWR. Check the vehicle’s load rating certifica­tion sticker for maximum vehicle capacity.
Average Material Weights:
MATERIAL WEIGHT (POU NDS PER CUBIC YARD)
#1 Rock Salt 950 #2 Rock Salt 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
Note: To calculate the total spreader weight (including ice control material); add the empty spreader weight plus the ice control material and spreader accessories.
Hopper Storage Capacity
1.8 CU YD
1.0 CU YD
0.5 CU YD
12”
27”
19”
Recommended Fastener Torques:
Maintain all fastener torques as shown in the following table. Failure to do so may cause injury to persons.
SAE GRADE 2 SAE GRADE 5
1/4-20 6 9 5/16-18 11 18 3/8-18 19 31 3/8-24 24 46 7/16- 14 30 50 1/2-13 45 75 9/16-12 66 110 5/8-11 93 150
ft-lbs ft-lbs
3/4 or 1 ton pick-up truck above 8500# GVWR.
Quality since 1946
Quality since 1946
9049 Tyler Blvd. Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
Engine and Gearbox Oil:
The engine crankcase is filled with 1 quart of SAE 5W-30 motor oil at the factory. The gearbox is filled with SAE 90 gear lubricant at the factory.
Warning! Verify that the above oil viscosity meets your operating requirements. If not, empty and refill with the proper viscosity. Before starting spreader, check that the engine crankcase and gearbox are filled to the proper level with lubricant.
SAFETY PRECAUTIONS
Warning! Observe the following Safety Precautions before, during and after operating this spreader. By fol­lowing these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owners Manual before operating this spreader. This includes the Tecumseh Formula XL/C 10 hp. engine Operator’s Manuals.
2. Read all safety decals on the spreader before operat- ing.
. Do not operate a spreader that is in need of mainte-
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nance or repairs.
12. Never lay tools or equipment on top of the 12 VDC spreader’s battery. This could accidentally ground the pos­itive (+) battery terminal, resulting in electrical shock, burns or damage to the vehicle or equipment.
13. Avoid contact with battery acid. Battery acid can seri­ously burn eyes or skin. Battery acid can also burn holes in clothing.
14. Always disconnect the battery before removing or replacing electrical components.
15. A charging battery gives off gases that can explode if touched by a spark or flame. Cover the top of the battery with electrically non-conductive material to keep sparks away from battery gases.
16. If the spreader must be operated with the spreader battery disconnected, insulate the positive (red) battery cable and red wire from the engine alternator with electri­cal tape.
3. Check to make sure all safety guards are securely mounted into place before operating this spreader.
4. Make sure the engine cover is securely fastened to the spreader before operating the spreader.
5. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
6. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader.
7. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
8. Do not adjust, clean, oil or unclog material jambs with­out first turning off the spreader, removing the engine spark plug connector.
9. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
10. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
17. Do not use side extensions on the T304 Stainless Steel spreader to increase salt storage capability. Using side extensions may damage hopper and cause injury to person­nel.
SCH096 SPREADER WARRANTY INFORMATION
T
his warranty replaces all previous warranties and no
employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of one (1) year, excluding the Tecumseh gasoline engine, from the date of installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part which has been altered, including modifications, misuse, accident, or lack of maintenance will not be consid­ered under this warranty.
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Quality since 1946
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following informa­tion must accompany defective parts returned to Buyers Products Company: RMA #, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or fail­ure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
The 10.0 HP gasoline engine is solely warranted through Tecumseh Products Company. All warranty claims are to be processed through Tecumseh Products Company. This information is explained in the Tecumseh Engine owner’s manual.
Please photocopy and complete this information and mail it to the following address to validate this warranty:
Buyers Products Company
9049 Tyler Blvd.
Mentor, Ohio 44060.
Name:
in the rear-most (toward rear of the truck) hopper cross member.
Warning! The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 2 for spreader weights.
The lifting loop is placed at the approximate balance point of the spreader. Residual material, gasoline, oil, battery, top screen, or inverted vee assembly may affect this balance point.
C. Elevate the spreader off the vehicle with lumber. Place lumber under the side gussets of the spreader. This will help with removal of excess material that accumulates under the spreader.
D. Center the spreader on the vehicle with the ends of the sill extensions 14” to the rear of the nearest vertical obstruction (bumper, trailer hitch, etc). It is recommended that the Spinner/Chute Assembly be loosely attached to the hopper. This should be done to avoid any interference between the vehicle and the Spinner/Chute Assembly.
E. Bolt the spreader to the vehicle frame using the holes located in each of the four (4) side gussets. Use 1/2” SAE Grade 5 hardware as required by vehicle application.
F. In addition secure the spreader to the vehicle using the four (4) tie-down eyes located at each corner of the spreader to the vehicle’s factory installed anchor points using proper tie-down devices.
Company:
Address:
Spreader Model:
Serial No.:
Installation Date:
Purchase From:
INSTALLATION INSTRUCTIONS
1. Mounting the Spreader onto the Vehicle:
A. Remove the tailgate from the vehicle.
B. Lift the carbon steel spreader by means of the lifting
loop that is welded to the hopper cross channel. Lift the stainless steel spreader by means of the square knock-out
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The spreader must be securely fastened to the frame of the vehicle.
Verify with the vehicle’s manufacturer that the factory installed anchor points are designed for tie-down of such load.
Periodically check that the spreader mounting hardware is securely tightened.
2. Mounting the Spinner/Chute Assembly
A. Attach the Spinner/Chute Assembly to the spreader
using the four (4) 3/8-16 X 5/8” hex head bolts, lock wash­ers, and nuts. The head of the bolt is to be placed on the inside of the chute assembly. Push the chute assembly towards the cab of the vehicle. Loosely attach the hard­ware, but do not tighten at this time.
B. Install the roller chain between the sprocket mounted to the Spinner/Chute Assembly and the Gearbox Sprocket. Make sure both sprockets are in-line with one another.
Quality since 1946
Tighten the Gearbox Sprocket set screw. Install the roller chain master link.
C. To adjust the roller chain tension, loosen the Spinner Shaft bearing bolts and slide the shaft away from the Gearbox Sprocket. Be sure to maintain the vertical align­ment of the Spinner Shaft and Bearings before tightening the hardware. The correct chain tension should allow a 5/16” deflection midway between both chain sprockets.
Caution! Do not over-tension the roller chain. This can cause damage to the chain, bearings, and gearbox.
D. Install the chain guard using the three (3) 1/4-20 X 3/4” hex head bolts, lock washers, and nuts.
E. Tighten all hardware to the recommended torque speci­fications as shown in this manual.
3. Control Box and Vehicle Wiring Harness Installation.
Note: The following instructions show how to install the
spreader so that the engine will draw power, to start the engine, from a dedicated battery located on the spreader
CAB CONTROL BOX
D. Connect the stripped end of the red wire to an accesso­ry wire/terminal that is controlled by the vehicle’s ignition switch.
4. Spreader Wiring Installation
A. Attach the terminal end of the black (negative) battery
cable to the negative terminal (marked “-”) on the battery.
B. Then connect the terminal end of the red (positive) bat­tery cable to the positive terminal (marked “+”) on the bat­tery.
C. Using cable straps and 1/4” x 3/4” sheet metal screws, secure the spreader wiring harness to the spreader. Predrilled holes are provided for securing the sheet metal screws.
D. Verify that the Ignition Switch in Control Box is in the “OFF” position prior to completing step E.
E. Connect the Spreader and Vehicle Wiring Harnesses.
5. Installing the Inverted Vee Assembly
(Optional Equipment)
Carbon Steel Unit:
Secure the Deflector Weldment (inverted vee) to the Support Weldments (Support Weldments are welded into the hop­per) with four (4) 3/8-16 X 1” hex head cap screw, lock washers, and nuts.
A. Layout a wiring path for the Vehicle Wiring Harness.
Warning! Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling.
B. Mount the Control Box in a convenient location in the truck cab.
C. Connect the green wire from the Vehicle Wiring Harness to a known vehicle ground.
Stainless Steel:
The front and rear hopper cross members have two (2) predrilled holes in each to support the Stainless Steel Deflector Weldment. Secure the deflector with four (4) 3/8­16 X 1” hex head cap screws, lock washers, and nuts.
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Quality since 1946
A. Adjust the height of the inverted vee for the material being spread:
For salt and dry sand, adjust the Deflector Weldment as close to the bottom of the hopper as possible.
For salt/sand mix, adjust the Deflector Weldment to the middle of the mounting holes.
For wet sand, adjust the Deflector Weldment to the highest position.
Tighten all hardware according to the Torque Chart.
SPREADER OPERATION
Note: Before starting the engine, follow all safety precau­tions.
1. A word about the Cab Control Box Functions:
“OFF” position: While in this position, 12 VDC power is shut off to the spreader. To turn off the spreader, turn key to this position.
“ON” position: While in this position, 12 VDC power is turned on to the spreader.
“START” position: While in this position, the spreader’s engine starter is activated.
C. The Throttle Switch is a two position switch with the following functions:
“FAST” position: While in this position, the engine speed will increase.
“IDLE” position: While in this position, the engine speed will decrease.
. Starting the Engine
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A. Verify that the Clutch Switch and Ignition Switch on the
Cab Control Box are in the “OFF” position.
B. Turn the vehicle ignition to the “ON” position.
A. The Clutch Switch is a three position switch with the
following functions:
“OFF” position: While in this position, with the engine run­ning, the Spreader Feed Chain and the Spinner Disc will not spin. Therefore, the spreader will not spread ice control material.
“ON” position: While in this position, the Spreader Feed chain and the Spinner Disc will spin with the engine run­ning.
“BLAST” position: While in this position, with the engine running, the Spreader Feed Chain and the Spinner Disc will spin. In this position switch can only be activated when held into the “BLAST” position.
C. Turn the Spreader Ignition Switch to the “ON” position.
D. Move the Throttle Switch on the Cab Control Box to the
“Idle” Position and hold for approximately two seconds.
E. Turn the Ignition Switch to the “START” position.
F. While the engine is cranking, move the Throttle Switch
to the “CHOKE/FAST” position.
G. Release the Throttle Switch when the engine begins to start.
H. Release the Ignition Switch when the engine starts.
I. After the engine starts, move the Throttle Switch to the
“IDLE” position to release the choke (hold switch for 1/2-1 seconds).
3. Stopping the Engine
A
. Reduce engine RPM by holding Throttle Switch to the
“IDLE” position for 2-3 sec. To stop the engine, turn the Ignition key to the “OFF” position.
B. The Ignition Switch is a three position switch with the following functions:
4. Clutch Operation
A. Start the engine and adjust the speed to slightly above
idle.
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