SaltDogg LS6 User Manual

TM
Installation & Operator’s Manual
LS6 Liquid Spray System for SHPE1500, 2000 Style Spreaders
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
1. Position Support (3013939) in truck’s bed. Place 30 gal. Tank (#3014062) on support as show in Fig.1. Strap tank to support using straps 149650501.
2. Lower spreader onto support, Make sure support’s long brackets are inside of spreader legs openings and screws are between two front legs as shown in Fig.2
3. Secure spreader on support using stops (3014065) and provided hardware as shown in Fig.3.
4. Position and attach enclosure LS102 as shown in Fig.4.
5. Plumb: reservoir, ball valve, filter, pump enclose and spray nozzle according to plumbing schematic using supplied fittings, hose and hose clamps. Do not use Teflon tape on threads. Use liquid thread sealant. (see fig.5, 6,7 &8).
—continued inside
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9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
3014062
Fig. 1
3013939
Fig. 2
2
TM
Fig. 3
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
3014065
Cab Controller Installation Instructions (
1. Install cab controller (#WSE1) in cab for conve­nient driver operation. Mounting bracket and fas­teners included.
2.
Route 8' wire harness (#WSE24) under dash from
controller (#WSE1) to truck’s fuse panel.
3. Ground “black” wire from controller to truck frame or truck’s battery (not dash).
4. Attach “green” wire in 8' wire harness (#WSE24) to a fused and keyed 15 Amp hot wire circuit.
5. Connect main power “white” wire in 8' wire harness (#WSE24) to fuse box that is “hot” full time or to battery “positive”.
6. Route the 25' wire harness (#WSE25) from the rear of the spreader to the cab. Plug connector on controller (#WSE1) to the connector on pump har­ness (#WSE25).
Fig. 5)
Fig. 5 WSE1 Cab Controller, front view
WSE25
25' Cable Connector
LS102
Fig. 4
WSE2 4
8' Cable
Connector
Fig. 5 WSE1 Cab Controller, back view
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TM
Reservoir #3014062
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
25' Harness
#WSE25
WSE38 WSE37
Quick
Disconnect
Ball Valve #WSE10
Filter #WSE11
Pump Enclosure #WSE22 Pump #WSE3
Pressure Switch #WSE4
Spray Nozzle
Controller #WSE1
8' Harness #WSE24
Fig. 6 Plumbing Dia.
4
9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
WSE9
WSE696
WSE9
WSE38
WSE37
Fig. 7 Nozzle Assembly
WSE9
WSE696 WSE33
3000269
WSE7
WSE15
WSE14
WSE9
WSE13
WSE2
WSE10
WSE2
WSE11
Fig. 8 Filter/Valve Assembly
5
WSE30
WSE9
WSE9
to
WSE39
WSE696
9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Liquid Spray System Operating Instructions
CAUTION
1. Read all instructions before operating. Always wear hand, eye, and skin protection when working with de-icing chemicals. Make sure everyone is standing clear of liquid spray system before operating.
2. Inspect all plumbing for leaks.
3. Open ball valve (#WSE10) at the reservoir.
4. Make sure reservoir has adequate supply of clean de-
icing liquid. Do not operate pump without liquid.
5. Before turning the cab controller on, turn the black speed control knob counter clockwise until it stops to set the pump at the slowest speed.
6. To energize system, turn red power button to illuminate LCD screen “on” position.
7. Increase pump speed to desired liquid spray application rate by turning black knob clockwise.
8. If the red low pressure warning light/alarm comes on, the reservoir is empty or the pump is off. Do not operate pump without liquid. Note: Low pressure light and alarm will sound each time system is started. This is normal and occurs until sufficient pressure is achieved to open pres­sure switch (turning off light/buzzer).
9. Close ball valve (#WSE10) at the reservoir when not in use.
Liquid Spray System Trouble Shooting Guide
Motor & Pump Operate Erratically: 1,2,3,4,5 (Possible Problem) Motor runs – Pump does not: 1,2,3,4,5,6,7 (Possible Problem) Motor & Pump fail to operate: 8,9,10,11,12 (Possible Problem)
Liquid Spray System Routine Maintenance
RESERVOIR:
-Inspect fittings for leaks from cracks or looseness
-Inspect filler/breather for cracks. Depress breather to check for adequate spring pressure or binding
PLUMBING:
-Inspect hoses/fittings/ball valve for leaks, cracks, looseness, chafing, binding etc.
FILTER:
-Remove and clean filter element every 8 to 10 hours or as needed depending on how clean de-icing liquid is
PUMP-PRESSURE SWITCH & ENCLOSURE:
-Inspect wiring for wear and loose or corroded connections
-Inspect door and gasket to prevent corrosion
NOZZLES:
-Inspect operation for even spray pattern. Remove and clean as needed
CAB CONTROLLER:
-Inspect lights, switch, and flow control knob
-Inspect wire harness and connections for wear and loose or corroded connections
CLEANING:
-Wash with hot water and soap after each use
STORAGE:
-Store inside to prevent freezing
-Drain liquid de-icer from tank/s and hoses when not in use for more than two days or during extremely low temperatures
-RV anti-freeze or windshield washer fluid should be run through the system for several minutes to flush de-icer from the system to prevent component freezing especially for end of season storage
POSSIBLE PROBLEM: REPAIR:
1. Little or no de-icer in tank/s Fill
2. Clogged filter Clean
3. Clogged Nozzles Clean
4. Damaged suction hose Replace
5. Ruptured pump diaphragm Replace
6. Ball valve is closed at tank/s Open valve
7. Frozen parts Thaw out
8. Bad electrical connection Inspect
9. Motor failure- burned/seized Replace
10. Cab controller on-off switch not turned on Turn on
11. Bad cab controller on-off switch Replace
12. Blown fuse in cab controller or fuse panel... Inspect/replace
CAUTION
Always wear hand, eye, and skin protection when working with de-icing chemicals. Use extreme care!
CAUTION
-Always wear hand, eye, and skin protection when work­ing with de-icing chemicals. Use extreme care!
6
TM
Bill of Materials
part no. qty. descr ipti on
3014062 1 Tank Poly 30 Gal Wet System w/Cap 3013939 1 Support Reservoir 30 Gal 3014065 4 Stop, Frame Wet System – 4 Washer, Flat 3/8 USS SST – 4 Nut, Nylock 3/8-16 x 7/16 SST – 3 Screw, HH Cap 5/16-18 x 4 SST – 3 Nut, Nylock 5/16-18 SS – 6 Washer, 5/16 SAE SST LS102 1 Enclosure ASM. Wetting System 3000269 2 Washer, Flat 1/2 USS, SST WSE15 1 Rubber, Nozzle 149650501 2 Strap Assy, Ratchet 2" x 5' 3012164 1 Plug, Square Head, 3/4 NPT WSE2 2 Nipple, Hex 3/4 x 1/2 Poly WSE10 1 Valve Ball, 1/2 NPT, Polypropylene
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
part no. qty. descrip tion
WSE11 1 Filter, 3/4 NPT, 6 GPM, 300 Micron, Poly WSE30 1 Barb, Hose 3/4 NPT x 1/2 HB WSE9 6 Clamp, Hose WSE696 2 Hose Poly 1/2 x 168 IN WSE33 1 Barb, Hose 1/4 IN NPT x 1/2 IN Barb, Brass WSE13 1 Elbow, Brass 1/4 IN NPT x 1/4 NPTF WSE7 1 Nozzle Body, Brass WSE14 1 Nozzle Cap WSE1 1 Controller, Wet Spray System WSE2 4 1 Harness, Wire w/Connector 8 Ft WSE38 1 Cam Lock, Male x 1/2" Barb WSE37 1 Cam Lock, Female x 1/2" Barb 3014110 1 Instruction Manual 3009750 1 Decal, Liquid System
SAFETY ALERT SYMBOL
This Symbol Means Please Read & Understand Completely Before Operating!
EQUIPMENT INSTALLERS & OPERATORS:
TURN OFF ALL POWER BEFORE PERFOMING ANY SERVICE OPERATIONS.
• Follow Recommended Operating Procedure.
• Keep Equipment In Safe Operating Condition
At All Times.
• Recognize & Avoid Hazards While Operating,
Servicing and Maintaining Equipment.
ATTENTION!
CAUTION
RESERVOIR & COMPONENTS MAY CONTAIN HAZARDOUS MATERIAL. HANDLE WITH CARE.
WARRANTY
Buyers Products Co. warrants all truck/trailer hardware manufac­tured or distributed by it, to be free from defects in material and workmanship for a period of one year from date of shipment. Parts must be properly installed and used under normal conditions. Any product which has been altered, including modification, misuse, accident or lack of maintenance will not be considered under warranty. Normal wear is excluded. The sole responsibility of Buyers Products Co. under this warranty is limited to repairing or replacing any part or parts which are returned, prepaid, and are found to be defective by Buyers Products Co. Authorization from Buyers Products Co. must be obtained before returning any part. No charges for transportation or labor performed on Buyers’ prod­ucts will be allowed under this warranty.
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9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
8
3014110 Rev. B
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