SaltDogg LS1 User Manual

TM
Installation & Operator’s Manual
LS1 Liquid Spray System
1. Position pump enclosure bracket (#3028485) (see fig. 1) and pump enclosure (#WSE39) (see fig. 2) at left rear corner of hopper spreader, (see figs. 1 & 2). Make sure pump enclosure and bracket do not interfere with operation of other accessories such as the feedgate lever, engine hood, etc.
2. Weld pump enclosure bracket (#3028485) in place.
3. Position reservoir (#WSE26), tie bar (#3008589) (see figs. 1 & 2) and mounting brackets (#3009715) on left side of hopper between side gussets. Make sure reservoir is positioned for adequate plumbing clearance and to remove filler/ breather cap. Check hopper size and style. Tank may not fit on some hoppers.
4. Mark selected mounting locations, remove reservoir and weld brackets in place.
5. Install reservoir on mounting brackets. Use two (#1496505) (see fig. 2) 1-3/4" x 5" ratchet tie downs to secure reservoir using provided tie down slots and hooks in mounting brackets.
6. Plumb: Reservoir, ball valve, filter, pump encloser, and spray nozzles according to plumbing schematic using supplied fittings, hose, and hose clamps. Do not use Teflon tape on threads. Use liquid thread sealant. (see fig. 5, 6, & 7).
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
LS1 shown mounted on 1400500SSH
7. Two 11/16" diameter holes are prepunched on the backside of Buyers Products mid-size spreaders for installation of two liquid spray nozzles. They are located 4" down from the back wall of the spinner chute and are spaced 7-3/4" apart on center (as shown in reference drawing). Installation on different brands of spreaders may require different nozzle locations. (see fig. 3).
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—continued inside
9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
WELD BRACKET AT BOTH ENDS
3008724 HOOK BRACKET
WELD BOTH SIDES
3009715 MOUNTING BRACKETS
1496505 RATCHET TIE DOWN POINTS FOR RESERVOIR
Fig. 1 Bracket Installation
WSE26 RESERVOIR
WSE10 BALL VALVE
Fig. 2
Reservoir Ratchet Tie-Down Pump
Enclosure Installation
WELD ALL AROUND BOTH BRACKETS
1496505 RATCHET TIE DOWN POINTS FOR RESERVOIR
WSE11 FILTER
3028485 PUMP ENCLOSURE BRACKET
WSE39 PUMP ENCLOSURE
2
TM
LIQUID SPRAY NOZZLE LOCATION
Fig. 3 Liquid Spray Nozzle Location
4.00
LIQUID
SPRAY
NOZZLE
MOUNTING
HOLES
REAR WALL OF CHUTE
7.75
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Ø
(2X).688
Cab Controller Installation Instructions (Fig. 4)
1. Install cab controller (#WSE1) in cab for convenient driver operation. Mounting bracket and fasteners included.
2.
Route 8' wire harness (#WSE24) under dash from
controller (#WSE1) to truck’s fuse panel.
3. Ground “black” wire from controller to truck frame or truck’s battery (not dash).
4. Attach “green” wire in 8' wire harness (#WSE24) to a fused and keyed 15 Amp hot wire circuit.
5. Connect main power “white” wire in 8' wire har­ness (#WSE24) to fuse box that is “hot” full time or to battery “positive”.
6. Route the 25' wire harness (#WSE25) from the rear of the spreader to the cab. Plug connector on controller (#WSE1) to the connector on pump harness (#WSE25).
3
Fig. 4 WSE1 Cab Controller front view
WSE25
25' Cable Connector
8' Cable Connector
Fig. 4 WSE1 Cab Controller back view
WSE24
TM
Reservoir #WSE26
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
25' Harness
#WSE25
Ball Valve #WSE10
Filter #WSE11
Pump Enclosure #WSE39 Pump #WSE3
Pressure Switch #WSE4
Spray Nozzles
Fig. 5 Plumbing Dia.
4
Controller #WSE1
8' Harness #WSE24
TM
WSE9 WSE9 WSE9
WSE34 WS E13
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
9049 Tyler Blvd. • Mentor, Ohio 44060
WSE696 WSE6065
WSE33 WSE33WSE33
3000269
WSE7
WS E15
WS E14
Fig. 6 Nozzle Assembly
3000269
WSE7
WS E15
WS E14
from
WSE26
WSE2
WSE10
WSE2 WSE30
WS E 11
Fig. 7 Filter/Valve Assembly
5
WSE9
WSE696
to
WSE39
9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Liquid Spray System Operating Instructions
1. Read all instructions before operating. Always wear hand, eye, and skin protection when working with de-icing chemicals. Make sure everyone is standing clear of liquid spray system before operating.
2. Inspect all plumbing for leaks.
3. Open ball valve (#WSE10) at the reservoir.
4. Make sure reservoir has adequate supply
of clean de-icing liquid. Do not operate pump without liquid.
5. Before turning the cab controller on, turn the black speed control knob counter clockwise until it stops to set the pump at the slowest speed.
6. To energize system, turn red power button to illuminate LCD screen “on” position.
7. Increase pump speed to desired liquid spray application rate by turning black knob clockwise.
8. If the red low pressure warning light/alarm comes on, the reservoir is empty or the pump is off. Do not operate pump without liquid. Note:
Low pressure light and alarm will sound each time system is started. This is normal and occurs until sufficient pressure is achieved to open pressure switch (turning off light/buzzer).
9. Close ball valve (#WSE10) at the reservoir when not in use.
Liquid Spray System Trouble Shooting Guide
Motor & Pump Operate Erratically: 1,2,3,4,5 (Possible Problem) Motor runs – Pump does not: 1,2,3,4,5,6,7 (Possible Problem) Motor & Pump fail to operate: 8,9,10,11,12 (Possible Problem)
POSSIBLE PROBLEM: REPAIR:
1. Little or no de-icer in tank/s Fill
2. Clogged filter Clean
3. Clogged Nozzles Clean
4. Damaged suction hose Replace
5. Ruptured pump diaphragm Replace
6. Ball valve is closed at tank/s Open valve
7. Frozen parts Thaw out
8. Bad electrical connection Inspect
9. Motor failure- burned/seized Replace
10. Cab controller on-off switch not turned on Turn on
11. Bad cab controller on-off switch Replace
12. Blown fuse in cab controller or fuse panel Inspect/replace
CAUTION
Always wear hand, eye, and skin protection when working with de-icing chemicals. Use extreme care!
Liquid Spray System Routine Maintenance
RESERVOIR:
-Inspect fittings for leaks from cracks or looseness
-Inspect filler/breather for cracks. Depress breather to check for adequate spring pressure or binding
PLUMBING:
-Inspect hoses/fittings/ball valve for leaks, cracks, looseness, chafing, binding etc. FILT E R:
-Remove and clean filter element every 8 to 10 hours or as needed depending on how clean de-icing liquid is
PUMP-PRESSURE SWITCH & ENCLOSURE:
-Inspect wiring for wear and loose or corroded connections
-Inspect door and gasket to prevent corrosion
NOZZLES:
-Inspect operation for even spray pattern. Remove and clean as needed
CAB CONTROLLER:
-Inspect lights, switch, and flow control knob
-Inspect wire harness and connections for wear and loose or corroded connections
CLEANING:
-Wash with hot water and soap after each use
STORAGE:
-Store inside to prevent freezing
-Drain liquid de-icer from tank/s and hoses when not in use for more than two days or during extremely low temperatures
-RV anti-freeze or windshield washer fluid should be run through the system for several minutes to flush de-icer from the system to prevent component freezing especially for end of season storage
CAUTION
Always wear hand, eye, and skin protection when working with de-icing chemicals. Use extreme care!
6
TM
Bill of Materials
PART NO. QTY. DESCRIPTION
LS102 1 Enclosure Assy., Wetting System, Electric WSE3 1 Pump, Agriculture Electric Diaphragm WSE4 1 Switch, Pressure N. C. WSE6065 1 Hose, 1/2" ID, 6½" WSE9 6 Clamp, Hose WSE21 3 Connector, Insulated Electrical Spring WSE22 1 Enclosure WSE18 1 Connector, Cord, 1/2", Nonmetallic WSE27 1 Nut, Barbed Wing, 1/2" FWF025063007 8 Washer, Flat 1/4" SAE ZN FNE025020031 4 Nut, Elastic Stop 1/4"-20 Zinc FCS025020125 4 Screw, Hex HD Cap, 1/4-20 x 1¼ WSE25 1 Harness, Wire with Connector 25' Power WSE20 1 Bushing, Reducer 1/2" x 1/4" WSE23 1 Barb Hose, 1/2" MPT x 1/2" HB WSE19 1 Tee, 1/2F x 1/2F x 1/2F NPT WSE29 1 Nut, Conduit WSE2 2 Nipple, Hex 3/4 x 1/2 Poly WSE7 2 Nozzle Body, Brass WSE34 1 Tee, Female Branch 1/4 x 1/4 x 1/4
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
PART NO. QTY. DESCRIP TION
WSE10 1 Valve, Ball Polypropylene WSE11 1 Filter WSE13 1 Elbow, Brass 1/4 NPTF x 1/4NPTF WSE14 2 Nozzle Cap WSE15 2 Rubber Nozzle 3000269 4 Washer, Flat 1/2 x 1-3/8" OD Stainless WSE24 1 Harness, Wire with Connector 8' Power WSE30 1 Barb Hose 3/4 NPT x 1/2 HB WSE696 1 Hose, Poly 1/2 ID x 96" 3009727 1 Instructions, LS1, LS2 Electric Wetting 3008724 2 Bracket, Welded Tank Hook 3002361 2 Bracket, Tie Down 3009715 2 Support, Prewet Tank Welded 3009713 2 Stop, Tank Guard 3009714 1 Gusset, Tank Support 3028485 1 Bracket Pump Box WSE26 1 Reservoir, 55 Gallon for Wetting System 149650501 2 Spreader Hold Down Strap (one only) WSE1 1 Controller, Wet Spray System WSE33 3 Barb Hose 1/4" NPT x 1/2" I.D. Hose
SAFETY ALERT SYMBOL
This Symbol Means Please Read & Understand Completely Before Operating!
EQUIPMENT INSTALLERS & OPERATORS:
TURN OFF ALL POWER BEFORE PERFOMING ANY SERVICE OPERATIONS.
• Follow Recommended Operating Procedure.
• Keep Equipment In Safe Operating Condition At All Times.
• Recognize & Avoid Hazards While Operating, Servicing and Maintaining Equipment.
ATTENTION!
CAUTION
RESERVOIR & COMPONENTS MAY CONTAIN HAZARDOUS MATERI AL . HANDLE WITH CARE.
WARRANTY
Buyers Products Co. warrants all truck/trailer hardware manufac­tured or distributed by it, to be free from defects in material and workmanship for a period of one year from date of shipment. Parts must be properly installed and used under normal conditions. Any product which has been altered, including modification, mis­use, accident or lack of maintenance will not be considered under warranty. Normal wear is excluded. The sole responsibility of Buyers Products Co. under this warranty is limited to repairing or replacing any part or parts which are returned, prepaid, and are found to be defective by Buyers Products Co. Authorization from Buyers Products Co. must be obtained before returning any part. No charges for transportation or labor performed on Buyers’ products will be allowed under this warr ant y.
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3009727 Rev. D
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