SaltDogg 92440SSA User Manual

TM
Instruction Manual
Under Tailgate Spreaders Electric 12 VDC 92440SSA
Table of Contents
Warranty Information ............................................... 1
Spreader Installation Instructions ........................ 1,2
Spreader Installation Drawing ................................. 2
Spinner Assembly Instructions ..............................3,4
Spinner Assembly Drawing ...................................3,4
Operating Instructions ...........................................5,6
Recommended Maintenance .................................... 6
Parts list .................................................................... 7
Parts List: Hardware Box ......................................... 8
Spinner Components Drawing ................................. 8
UNDER TAILGATE SPREADER WARRANTY
This warranty replaces all previous warranties and no employee of this company is authorized to extend any additional warranties, or agreements, or implications not explicitly covered herein. Buyers Products Company warrants all par ts of the product to be free from defects in material and workmanship for a period of (1) one year from the date of original installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part which has been altered, including modification, misuse, accident, or lack of maintenance will not be considered under this warranty. The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned par t(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom it was purchased. Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Installation Instructions
NOTE: The left and right end plates may, on occasion, get bent through improper handling during shipment or storage. If this should hap­pen, square and true the left and right end plates before installation.
1. Aligning the spreader: A. Position the spreader with the truck such that
the auger gear motor is located on the right side of the truck (passenger side). B. Lift the spreader up and under the dump body tailgate, positioning the spreader forward as close as possible to the dump body. The tailgate of the dump body should lay down horizontally over the spreader. C. Support the spreader solidly and securely when positioning for mounting.
2. Attach mounting brackets (See Fig. 1.) A. Attach a quick detach plate, (1) to both sides of
the spreader frame using hinge pins (2) and a hair­pin cotter pins (5). B. Position the (2) quick detach plates over the dump body rub rails and flush with rear edge of dump body. C. Weld the quick detach plates to the dump body rub rails. Weld the plates continuously around 3 sides of each plate. Do not weld along the edge of the plates next to the attachment pin.
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—c ontinued inside
SPREADER
TM
Mounting Hardware Installation Drawing
Figure 1
4
3
2
5
D. Align the pin brace (4) on the dump body using the iron brace (3) for exact positioning. For proper fit, hanger iron brace may require some minor bending. E. Weld the pin braces (4) to the dump body sides, all around. F. Attach the iron braces (3) to the pin braces on the sides of the dump body and the sides of the spreader using two hairpin cotter pins (Item 5).
DUMP BODY
1
Bill of Materials
item qty. description
1 2 Quick Detach Plate 3009526 2 2 Hinge Pin 3011139 3 2 Hanger Iron Brace 3011137 4 2 Pin Brace 3000210 5 6 Hair Pin Cotter 5/32"
G. If there is a gap between the spreader and the dump body, weld or bolt a steel strip to the forward edge of the spreader to cover the gap. H. If you have purchased the tailgate side shields (purchased separately as P/N 924F0106), bolt or weld them to the inside of the tailgate to prevent material spillage at the ends of the spreader.
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2. Spinner assembly installation:
Figure 2
4
7
9 10 11 12 13
6
3
5
2
8
15
14
1
A. Attach heights adjustment bracket (1) to spreader lower tray using rod hinge (2) and hair pins. B. Attach spinner motor assembly (3) to heights adjustment bracket (1) using ½-13 screws and nuts. C. If extra clearance required, use upper holes in heights adjustment bracket. D. Attach spinner shield (7) to heights adjustment bracket (1) using 5/16-18 screws and nuts. E. Attach spinner disk (4) to motor shaft using clevis pin and cotter pin.
Bill of Materials
item qty. description
1 1 Bracket Heights Adj. Weldment 3017175 2 1 Rod, Hinge 3006646 3 1 Bracket Spinner Motor Assembly 3017176 4 1 Spinner, 14" Poly CCW 3016394 5 1 Pin, Clevis, 5/16 x 2-1/2, .141 Hole ZN – 6 1 Cotter Pin, 1/8 x 1, Zinc – 7 1 Shield Spinner Disk 301717 2 8 4 Pin, Hair Cotter 5/32" ZN 3.25 OAL – 9 2 Screw, HHC 1/2-13x1.50 SST – 10 2 Nut, Nylock 1/2-13 Zinc – 11 3 Screw, Hex HD, 5/16-18 x 3/4 GR5 SS – 12 3 Nut, Hex Flange - 5/16-18 SS – 13 2 Weldment, Parallel Linkage 924F 0 012 14 2 Washer, Flat 1/2 ID SST – 15 1 Angle, Spinner Lug 3006645
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PARALLEL LINKAGE HOLE
D
D1
L
L1
D
D1
L
L1
PARALLEL LINKAGE HOLE
Figure 3
J. Keeping the spinner assembly level, secure the spinner frame in place using the set screw or 5/16­18 hex screw.
3. Control Box and Vehicle Wiring Harness Installation
MAKE SURE YOU HAVE CONNECTED THE PROPER WIRE COLOR.
THIS IS WIRE GROUND ELECTRICAL SYSTEM! NO CONNECTIONS TO TRUCK’S FRAME OR BODY ALLOWED!
WARNING
WARNING! Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling. To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan ON good voltage reading should fall between 13.0 and 15.3 volts. If voltage reading falls out of this range, check and adjust your electric system.
Figure 4
F. The leveling mechanism may now be mounted. Park truck on flat, level surface. With spinner assembly in level position, carefully measure “L” and “D” distances. Use any of 3 available holes in heights adjustment bracket. Locate angle (15) such that ½” hole will position with D1=D and L1=L. Modify angle if necessary.
G. Secure angle (15) to the truck frame. H. Attach parallel linkage rods (13) to heights
adjustment bracket and angle. Secure them using ½” washers and hair pins. I. Clamp parallel linkage rods together. To verify leveling action, slowly raise the dump. Be sure that spinner motor assembly and linkages do not have any interference with truck body and it does not have contact with the road. After checking weld parallel linkage bars together.
NOTE: Always disconnect battery before attempting to install electrical components on your vehicle. A. Mount the controller in a convenient location in the truck
cab. It is recommended not to mount the controller directly in front of heat vents. Allow ample air space around controller.
CAUTION
DO NOT MOUNT CONTROLLER IN THE WAY OF AIR BAG DEPLOYMENT!
B. Route both wire harnesses into truck cab through firewall (it maybe necessary to drill holes). Insulate hole to avoid water leaks. C. Insure no wires are nicked or damaged during installation. D. Connect the 4-pin connector on the wire harness to the control box 4-pin connector. E. Connect the 2-pin connector on the power cable to the control box mating connector. F. Connect wire harness single connectors to control box connectors. G. Connect fuse connector to the fuse terminal or ignition switch (5 AMP max). H. Lay out a path for the power cable to the battery, use quick ties to secure power cable. DO NOT CONNECT TO BATTERY AT THIS TIME! I. Lay out path for wire harness to the rear of the vehicle. It is recommended to stay clear of the exhaust system. Excess heat can damage the wire harnesses. Use quick ties to
secure harness to underbody. J. Connect the wire harness to the motor. Make sure wire colors on wire harness match colors on the motor.
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CONNECT TO BATTERY
TERMINALS ONLY
CONNECT TO FUSE OR WIRE
IN FUSE PANEL CONTROLLED
BY IGNITION SWITCH
5 AMP MAX
CONNECT TO CHAIN/ AUGER
CONNECT TO CHUTE MOTOR
#0203700
GEAR MOTOR
#3016943
CONNECT TO VIBRATOR OPTIONAL
CONNECT
#3016944
CONNECT
CONNECT
#3016934 CONTROLLER
Thoroughly clean battery terminals. Make sure battery terminals have no tarnish or corrosion. DO NOT CONNECT WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY RESULT IN OVERHEATING, LOST POWER AND POTENTIAL CONTROLLER DAMAGE!
K. Connect the power cable directly to the battery. L. Insure all functions of the controller are
working properly. M. Observe auger moving in proper direction. If direction is wrong reverse wires between Motor and Wire Harness. N. Optional spot light (5 AMP max) can be installed on spreader. Remove cap from single white wire. Connect light to this wire and trucks frame.
IM PO RTA N T
CONNECT
CONNECT
IMPORTANT Make sure all wires securely attached to vehicle or spreader. Use wire ties and/or wire clamps to attach wires. All excess wires must be rolled into bungles and attached to vehicle or spreader.
ATTACH WIRE HARNESS TO LOWER
DOOR USING CLAMP HK1113 AND
WING NUT 3005723. LEAVE ENOUGH
WIRE SLACK TO PLUG CONNECTORS
5
TO GEAR MOTOR.
Figure 5
TM
Spreader Assembly Parts List
22
29 30 31 32 33 34
23
26
1
7
6
17
24 25
12
13
10
8
20
19
18
11
14
44
9
28
27
3
5
2
4
36
Bill of Materials
item qt y. descr ipti on pArt no.
1 1 Frame, Welded, 96 UTS SS 3015 029 2 1 Tray, Lower Weldment, SS 96 UTS 3015 033 3 2 Latch, Cover HNG MTG BRKT 300 8447 4 1 Rod, Latch, UTS Tray SST PS 3019 033 5 1 Rod, Latch, UTS Tray SST DS 3019 032 6 1 Gasket, Felt Bearing 9240087 7 1 Bearing, 1-1/4 Flange 2 Hole 9240086 8 1 Adapter, Gear Motor, Weldment 3014455 9 1 Bearing, Flanged 1-1/8" 141020 0 10 2 Screw, HCAP 7/16-14 x 1.25 SST – 11 2 Nut HEX NYLOCK 7/16-14 SST – 12 3 Washer, Flat 1/2 USS, SST – 13 3 Screw, HHC- 1/2-13 X 1 SST – 14 1 Gear Motor Conveyor 12 VDC 3013821 15 12 Washer, Flat 3/8 USS SST – 16 15 Screw, HHC 3/8-16 x 1 304 SST – 17 1 Weldment, 96 UTS Auger 924F0081 18 1 Sleeve, Auger Adapter 3 014 858 19 1 Screw, HHC - 1/2-13 x 3 SST – 20 1 Nut, Nylock 1/2-13 Zinc – 21 11 Nut, Nylock 3/8-16 SST – 22 6 Nut, Hex FLNG 3/8-16 SST
38 39 40 41
item qt y. descr ipti on pArt no.
23 1 Plate, Spinner Cover 3000270 24 2 Nut NYLOCK 5/8-11 SST – 25 2 Screw, HHC - 3/8-16 X 3.5 SST – 26 5 Pin, Hair Cotter, Clear Zinc .091 x 2 – 27 1 Decal, #1, Danger Stay Clear 9240131 28 2 Screw, HHC - 3/8-16 X 1.25 SST – 29 1 Plate, Auger Cover 3014897 30 4 Pin, Clevis 3/8 x 1.125 SST – 31 1 Weldment, Cover, 96IN UTS SST 3012956 32 2 Bracket, SST Cover Latch w. Holes 3006968 33 2 Handle, Stainless Steel Locking 3000268 34 1 Decal, Salt Dogg, BLK/WHT on CLR 3011132 35 1 Cover, Gear Motor Weldment 3017187 36 2 Screw, HHC - 5/16-18 X 5/8 SST – 37 1 Cover Side Gear Motor 301718 6 38 2 Bracket, Receptacle SZ8 Deutsch 39 2 Screw, HHC - 3/8-16 X 1.25 SST – 40 1 Plug 1.00' Dome Heyco 1702 3017483 41 2 Bushing Strain Relief Heyco 2047 3017482 42 3 Screw #12-14x. 74 SS 3015 873 43 1 Decal #2, Danger Before Svce 44 1 Motor Replacement for 3013821
21
43
35
42
37
16
15
3017121
9240132 3014778
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Hardware Box Parts List
15
10
2
1
11
5
4
14
8
6
7
9
12
13
Bill of Materials
item qt y. descr ipti on pArt no.
1 1 Bracket Spinner Motor Assy. 3017176 2 1 Spinner Shield Disk 3 017172 3 1 Spinner, 14" Poly CW 3016394 4 2 Weldment, Parallel Linkage 92 4F0 012 5 1 Rod, Hinge 3006646 6 1 Angle, Spinner Lug 3006645 7 2 Bracket, Hanger, UTS SST 3011137 8 2 Plate, Detach, Mount SST 3009526 9 2 Pin, Hinge, SST 3011139 10 1 Hardware Bag, UTS Electro 3015181 11 1 Controller Speed 12 VDC, 60 AMP 3016934 12 1 Wire Harness, Main 301694 4 13 1 Power Cord 3016943 14 1 Wire Assembly, 36 Long 0203700 15 1 Bracket Heights Adj. Weldment 3017175 1 Instruction Manual, UTS Electro 3017501
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9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Spreader Motor Assembly
3
1
2
6
4
5
Bill of Materials
item qt y. descr ipti on pArt no.
1 1 Bracket Weldment, Spinner Motor 3017171 2 1 Motor 12 VDC, .5 HP Spinner 3016309 3 4 Screw, HHC 3/8-16 x 1 304 SST – 4 1 Cover, Motor, Drilled 3017174 5 3 Screw, Cap 1/4-20 x 3/4 SST – 6 1 Wire Harness, Chute 3006753
8
30175 01 Rev. C
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