SaltDogg 92426SSA User Manual

TM
Instruction Manual
Direct Drive & 5:1 Gear Reduction Under Tailgate Spreaders
NOTE: This manual applies to spreaders with a top screen.
Table of Contents
Warranty Information ............................................... 1
Spreader Installation Instructions ........................ 1,2
Spreader Installation Drawing ................................. 2
Spinner Assembly Instructions ................................ 3
Spinner Assembly Drawing ...................................3,4
Hydraulics Installation ............................................. 4
Operating Instructions ...........................................5,6
Recommended Maintenance .................................... 6
Parts list: Spreader Assembly .................................. 7
Spreader Parts Drawing ........................................... 7
Parts List: Hardware Box ......................................... 8
Spinner Components Drawing ................................. 8
Auger Replacement Kits ........................................... 8
UNDER TAILGATE SPREADER WARRANTY
This warranty replaces all previous warranties and no employee of this company is authorized to extend any additional warran­ties, or agreements, or implications not explicitly covered herein. Buyers Products Company warrants all par ts of the product to be free from defects in material and workmanship for a period of (1) one year from the date of original installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part which has been altered, including modification, misuse, accident, or lack of maintenance will not be considered under this warranty. Hydraulic units are not to be disassembled without the express written permission from Buyers Products Company. The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accom­pany defective parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom it was purchased. Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate prop­erly, or failure, or delay in work, or for any consequential damages. No charges for transpor tation or labor performed on any part will be allowed under this warranty.
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Installation Instructions
NOTE: The left and right end plates may, on occasion, get bent through improper handling during shipment or storage. If this should hap­pen, square and true the left and right end plates before installation.
1. Aligning the spreader: A. Position the spreader with the truck such that
the auger drive is located on the right side of the truck (passenger side). B. Lift the spreader up and under the dump body tailgate, positioning the spreader forward as close as possible to the dump body. The tailgate of the dump body should lay down horizontally over the spreader. C. Support the spreader solidly and securely when positioning for mounting.
2. Attach mounting brackets (See hardware installation drawing on page 2.) A. Attach a quick detach plate, (Item 1) to both sides of the spreader frame using hinge pins (Item
2) and a hairpin cotter pins (Item 5). B. Position the (2) quick detach plates over the dump body rub rails and flush with rear edge of dump body. C. Weld the (2) quick detach plates to the dump body rub rails. Weld the plates continuously around (3) sides of each plate. Do not weld along the edge of the plates next to the attachment pin.
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—continued inside
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Mounting Hardware Installation Drawing
4
3
2
SPREADER FRAME
1
NOTE: Lockout hardware is not shown
D. Align the pin brace (Item 4) on the dump body using the iron brace (Item 3) for exact positioning. For proper fit, hanger iron brace may require some minor bending. E. Weld the (2) pin braces (Item 4) to the dump body sides, all around. F. Attach the iron braces (Item 3) to the pin braces on the sides of the dump body and the sides of the spreader using (2) hairpin cotter pins (Item 5).
DUMP BODY
Bill of Materials
ITEM QT Y. DESCRIPTION CARBON STAINLESS
1 2 Quick Detach Plate 2 2 Hinge Pin 3 2 Hanger Iron Brace 4 2 Pin Brace 5 6 Hair Pin Cotter 5/32"
924F0102 3009526 924F0103 3011139 924 F0101 3011137 9240021B 3000210 —
G. If there is a gap between the spreader and the dump body, weld or bolt a steel strip to the forward edge of the spreader to cover the gap. H. If you have purchased the tailgate side shields (purchased separately as P/N 924F0106PR or 924F0106SSPR, Stainless), bolt or weld them to the inside of the tailgate to prevent material spillage at the ends of the spreader.
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Linkage
3. Spinner assembly installation: (See installation drawings on pages 3 and 4.)
A. Attach the spinner shield (Item 2) to the spinner frame (Item 1) using (2) 5/16-18 x 1-1/4 cap screws, 5/16 flat washers and (2) 5/16-18 hex flange nuts.
B. Attach the spinner disk sub assembly to the hydraulic motor on the spinner frame and tighten the set screw in the disk collar.
Note: Be sure to lubricate the hydraulic motor shaft generously with Never Seez lubricant before assembling.
C. Attach the spinner frame assembly to the lower tray of the spreader with the hinge rod and attach (2) hairpin cotter pins.
D. The leveling mechanism may now be mounted. Park truck on flat, level surface. With spinner assembly in level position, carefully measure “L” and “D” distances. Use any of 3 available holes in height adjustment bracket. Locate bar or spinner lug such that ½” hole will position with D1=D and L1=L. Modify angle if necessary.
Parallel Linkage, Spinner Frame & Bar
Installation Drawings
Spreader
Hinge Rod
Truck Frame
Spinner
Frame
Spinner Lug or Bar
E. Secure bar or spinner lug to the truck frame. F. Attach parallel linkage rods to heights
adjustment bracket and angle. Secure them using ½” washers and hair pins.
G. Clamp parallel linkage rods together. To verify leveling action, slowly raise the dump. Be sure that spinner motor assembly and linkages do not have any interference with truck body and it does not have contact with the road. After checking weld parallel linkage bars together.
H. Keeping the spinner assembly level, remove the set screw from the clamp collar and secure the spinner frame in place using the spinner assembly lock.
Dump Body
Hinge
L1
Bar
L
Parallel
Hole
3
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3/4" (1) Wire Hos e
Parallel Linkage, Spinner Frame & Bar Installation Drawings (cont.)
Bill of Materials
ITEM QT Y. DESCRIPTION CARBON STAINLESS
1 1 Spinner Frame Assy. 2 1 Spinner Shield 3 1 Spinner Disk Assy. 4 2 Linkage Rods, Welded
30 2018 4 3018 416 92 4F0 015 3006659 30 0 14 7 2A 3 0 014 72 A 92 4F 0 012 92 4F 0 012
3
ITEM QT Y. DESCRIPTION CARBON STAINLESS
5 1 Hinge Rod 6 1 Spinner Lug 7 1 Bar 8 1 Height Adjustment Bracket
92 4F 0 018 300664 6 92 4F 0 013 300 6645 92 4 F 0014 9 2 4 F 0 014 30 2018 5 3017 175
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Hydraulic Installation Instructions
A. During assembly take precautions to keep all hydraulic components as clean as possible. B. Allow enough hose length to prevent kinking and stretching of the hoses and to permit raising the dump body. Support long hoses with wire ties or clamps. C. Protect hoses from wear caused by sliding and/ or vibration. D. For proper rotation of auger and spinner motors, hoses may be reversed.
Note: Use of a pipe joint sealant compatible with hydraulic oil is recommended for all screw fittings.
E. Use swivel type hose ends to connect hoses to flow valve. Damage to valve body may occur if the fittings in flow valve are over tightened F. To achieve an additional positive shutoff of the auger motor, the inlet flow must pass through the bulkhead fitting (preinstalled on the bottom tray), through latch bracket, through the quick disconnect fitting assembly (preinstalled on the side plate) then to the motor. G. Buyers Products recommends a minimum flow rate of 9 GPM @ 1000 rpm to operate our spreaders.
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Hydraulic Flow Diagram
Tank
3/4" (1)
Wire Hose
1
T
3
Pump
3/4" (2) Wir e Hose
A
P
S
Valve
1-1/4" S piral SuctionHose
3/4" (2) Wir e Hose
1/2" (1) Wire Hose
1/2" Quick Disconnects
Recommended Parts (not included)
ITEM PART NO. QTY DESCRIPTION
1
HV715
2
HVC1
3
SM R15
1 Dual Flow Regulator Valve 1 Dual Flow Regulator Console 1 15 Gallon Reservoir
6
7
4
3/4" Quick Disconnects
1/2" (1) Wire Hose
Side Plate Mounted
1/2" Quick Disconnects
1/2" (1) Wire Hose
1/2" (1) Wire Hose
Auger Motor CW Rotation
Spinner Motor CCW Rotation
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Operating Instructions
Auger Quick Disconnect Installation
Attach Inlet
Flow Here
Flow to
Motor
Hose must pass through bracket
CAUTION
A. Be sure everyone is standing clear. B. Be alert for anything that may require shutting down the system. C. Before working in or around spreader equip­ment, be sure all hydraulic controls are moved to off position.
1. Pre-start up. A. Use high grade non foaming hydraulic oil to fill
reservoir about 3/4 full.
B. Position valve on/off lever to off. C. Move auger and spinner knobs on the valve to
the open position. D. Engage PTO and circulate hydraulic oil for sev­eral minutes to warm up.
E. Move valve on/off lever to on. F. Inspect hydraulic system for leaks. G. Check auger and spinner to see if they are work-
ing properly.
H. Refill reservoir to 3/4 full. I. Hydraulic system should now be ready for use.
2. Initial use of spreader A. Shut off spinner and auger knobs and position
the on/off lever to on. Engage the PTO and allow the hydraulic system to warm up. B. Open the cover plate and secure vertically with locking brackets. C. Open dump body tailgate as wide as possible from bottom without bearing against cover plate. Set stop chains. D. Position spinner assembly to the far left (drivers side), tighten clamp. Determine placement of mate­rial at various spinner and auger speeds by spread­ing a small amount of material (Far left position used to spread (3) three or (4) four lane highway from right lane). E. Position spinner assembly to the far right (pas­senger side), tighten clamp. Determine placement of material at various spinner and auger speeds by spreading a small amount of material (Far right position used to spread (4) four lane highway from left lane). F. Changing auger and spinner speeds on the valve and placing spinner at various positions from left to right will produce various spread patterns.
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3. Using the Auger Lock-out System
A. Shut off spinner and auger then position the main hydraulics on/off lever to off. Turn off truck. B. Verify hydraulic system is shut off then discon­nect the quick disconnect fitting on the side plate of the spreader.
C. The lower tray may now be opened for servicing. D. After servicing, close and lock the tray in op-
erating position then reroute the hydraulic hose through the latch bracket and reconnect the quick disconnect coupler. E. Verify that all hydraulic components are still in operational condition, turn the main hydrau­lics back on and test the function of the unit. If any issues are noticed turn off spreader and main hydraulics then inspect and/or service the entire spreader and/or hydraulic system.
DANGER
Before working in or around the auger area, all power to the spreader must be turned off. Disengage the PTO, shut off the engine and follow the lock out instructions. After servicing is complete, reverse the process to restore the spreader function. NEVER PUT ANY PART OF YOUR BODY INSIDE THE AUGER AREA OF SPREADER.
4. Miscellaneous A. Valve setting changes may be made with truck
in motion. B. By moving on/off lever to the off position, spin­ner and auger may be stopped at the same time without changing their valve settings. C. Close cover plate flat over spreader trough and lock in place for normal use of dump truck. Tailgate may be opened from top or bottom. D. When truck is used for extensive hauling the spinner assembly should be removed. E. If auger clogs, shut off spinner, open auger knob valve and increase the engine speed. With the engine at a higher speed, move the valve lever from the on to the off positions rapidly; repeat as needed. This action may unclog the auger. If this action fails to free the auger, manual unclogging will be required.
CAUTION
Position the valve on/off control lever in the off posi­tion when the spreader is not in use or is removed. In the event the valve on/off control lever is left in the on position, a heat problem may occur as the pump contin­ues to pump oil to the hydraulic valve. This could cause a hose to burst spraying hot oil.
HYDRAULICS SHOWN CONNECTED (AUGER POWER ON) TRAY AND LID
MUST REMAIN IN OPERATIONAL
POSITIONS
HYDRAULICS SHOWN DISCONNECTED
(AUGER POWER OFF) MAIN POWER
MUST ALSO BE SWITCHED OFF BEFORE TRAY AND LID MAY BE
OPENED FOR SERVICE
Recommended Maintenance
A. Warm up hydraulic system before using. B. Keep the reservoir 3/4 full with high grade non-
foaming hydraulic oil. C. Use precautions to keep contaminants from get­ting in reservoir when filling.
D. Quick connects are a prime source of contamination.
1. Clean quick connects before connecting or
disconnecting them.
2. Protect quick connects from contaminates. E. Lubricate all bearings with suitable type grease
on a regular basis. More frequent lubrication is recommended during periods of heavy use.
F. Lubricate the spinner hinge rod periodically. G. Maintain the proper lubrication level in all gear-
boxes with SAE 90 gear lubricant. H. When not in use, keep the spreader tray empty to prevent freezing of material around auger in extremely cold weather.
I. To extend the life of your spreader:
1. Hose down and clean after each use.
2. Repaint and/or oil after each season.
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Spreader Assembly Parts List
7
8
4
11b
10b
9b
12
10
9
20
21
22
23
1
1b
11
FRAME SHOWN FOR REFERENCE ONLY ACTUAL FRAME MAY BE DIFFERENT
25
26
4
6
24
6
4
3
5
22
USED ON
92421SSA & 92426SSA
2
13
31
39
19
6
7
8
LEFT SIDE DISCHARGE MODELS
4
13
14
15
USED ON DIRECT DRIVE MODELS ONLY
16
17
18
19
24
LEFT SIDE DISCHARGE MODELS
31
32
33
GEARBOX PARTS (92430SSA ONLY)
34
28
29
30
31
37
38
30
23
4
36
35
33
32
Bill of Materials
ITEM QT Y.
1 1 Bottom Tray - Standard Discharge
1b 1 Bottom Tray - Driver Side Discharge
2 1 Top Cover 3 1 Bracket, Cover Mount 4 9/10 Screw, Hex Head Cap, 3/8-16 X 1
5 3 Washer, Flat, 3/8in 6 10 Nut, Nylon Locking, 3/8-16 X 7/16 7 2 Bracket, Cover Latch 8 2 Latch Handle
9 1 Auger - Standard Discharge 9b 1 Auger - Driver Side Discharge 10 1 Screen - Standard Discharge
10b 1 Screen - Driver Side Discharge
11 1 Plate, Anti-Spill - Standard Discharge
11b 1 Plate, Anti-Spill - Driver Side Discharge
12 4 Hairpin Cotter 13 1 Sleeve, Auger 14 1 Motor Adapter 15 1 Screw, Hex Head Cap, 1/2-13 X 3 16 1 Nut, Locking, 1/2-13 17 1 Elbow, 90 Deg Male NPT to Male NPT 18 1 Coupler, Hydraulic Quick, 1/2in NPT
DESCRIPTION CARBON STAINLESS
(Direct Drive/Gearbox)
- Male Half of B40004
- Female Half of B40004
3008429 3008443
- 3024304 3013931 3025122 3008430 3008447
FCS038016100 FCS038016100SS
FWF038100007 FWF038100007SS FNE038016044 FNE038016044SS
3006965 3006968 9240063 3000268
924F0082 924F0081
- 3017487 3024306 3024306
-
3026623
-
3023297 3022531
3023298 1420 016 1420016 9240083 9240083
924F0084 924F0084
FCS050013300
3001250
92401213 3001253
H3529X8 H3529X8
B40004 B40004 B400041 B400041 B400042 B400042
ITEM QT Y.
DESCRIPTION CARBON STAINLESS
19 1 Fitting,Bulkhead,1/2in MNPT X 1/2in
MJIC W/ Lock Nut 20 1 Bearing 21 1 Felt Gasket 22 4/5 Nut, Serrated Flange, 3/8-16
(Direct Drive/Gearbox) 23 2 Screw, Hex Head Cap, 3/8in-16 X 1-1/4 24 2/1 Cam Handle - CW
24b 0/1 Cam Handle - CCW
25 2 Nut, Nylon Locking, 5/8-11 26 2 Screw, Hex Head Cap, 3/8-16 X 3 27 3 Bracket, Screen Mount 28 1 Plate, Motor Mount 29 1 Hydraulic Motor - Direct Drive Only 30 3/2 Nut, Serrated Flange, 1/2-13
(Direct Drive/Gearbox) 31 3/2 Bolt, Carriage, 1/2-13 X 1
(Direct Drive/Gearbox) 32 4 Screw, Hex Head Cap, 3/8-16 X 3/4 33 4 Washer, Split Lock, 3/8in 34 1 Plate, Gearbox Mount 35 1 Gearbox 36 1
Hydraulic Motor - Gearbox Model Only 37 4 Screw, Hex Head Cap, 1/2in-13 X 1 38 4 Washer, Split Lock, 1/2in 39 1
Bracket, Fitting Mount
7
H2706LNX8X8 H2706LNX8X8
9240086 9240086 9240087 9240087 92401211 3001255
FCS038016125 FCS038016125SS
3014762 3019032
3014763 3019033 FNE063011069 FCS038016300
3001247
3007068 3026624 3022533 3000458 3001367
CM074P CM074P
92401212 3001523
FCB050013100
9240125
3001522
FCS038016075SS
FWL038069009 FWL038069009SS
3000457 9240089 CM034P
3001366 9240089 CM034P
FCS050013100 FCS050013100SS
FWL050088013 FWL050088013SS
3026625 3023290
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Hardware Box Contents
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
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Bill of Materials
ITEM Q TY. DESCRIPTION CARBON STAINLESS
1 1 Spinner Frame Assy. 2 1 Spinner Shield 3 1 Spinner Disk Assy.
4 2 Linkage Rods, Welded 5 1 Hinge Rod 6 1 Spinner Lug
30 2018 4 3 018 416 92 4F0 015 3006659 30 0 14 7 2A 3 0 0147 2 A
92 4F 0 012 924 F 00 12 92 4F 0 018 3006646 92 4F 0 013 3006645
7
2
4
5
6
8
10
9
3
ITEM QTY DESCRIP TION CARBON STAINLESS
7 1 Bar 8 2 Bar, Hanger Brace 9 2 Detatch Mounting Plate 10 2 Hinge Pin 11 1 Hardware Bag 12 1 Height Adjustment Bracket
92 4 F 0014 924 F 0 014 924 F0101 3 0 11137 92 4F 010 2 3009526 92 4F 0103 30 111 3 9 3015630 3 017 834 30 2018 5 3 017 175
Auger Replacement Kit Standard Discharge (924F0081AK) Left Side Discharge (3026661)
1
6
3
7
2
8
5
4
Bill of Materials
ITEM PART N O. QTY DESCRIPTION
924 F0 081
1
30 174 87
2
9240083
3
924F0084
4
9240086
5
9240087
6 7 8 9
— — — —
8
1 Auger Standard Discharge 1 Auger Lef t Side Discharge 1 Adaptor Sleeve 1 Adaptor Shaft 1 Bearing 1 Felt Gasket 1 Capscrew 1 Locknut, Reversible Hex 2 Capscrew 2 Nut, Serratted Flange
9
3026614 Rev. A
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