SaltDogg 1450969SSH User Manual

TM
Instruction Manual
Municipal-Sized Hydraulic Powered Stainless Steel Hopper Spreaders
Table of Contents
Warranty Information .............................. back cover
General Information .................................................1
Safety Precautions ................................................1-2
Installation Instruction .........................................2-8
Spreader Operation ...............................................2-8
Spreader Maintenance ..........................................2-8
Repair Parts .......................................................... 6-8
Optional Equipment .................................................5
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Shown with Optional
LB8663SST Lightbar
&
LS4 Liquid Spray System
General Information
mode l over all gear b ox empt y c apacity no. lengt h widt h heig ht rati o weight cubi c yards
1450757SSH 143" 82" 57" 50:1 2 310 lbs. 7.0 1425757SSH 143" 82" 57" 25:1 2 310 lbs. 7.0 1450863SSH 143" 82" 63" 50:1 2457 lb s. 8.3 1425863SSH 143" 82" 63" 25:1 2457 lb s. 8.3 1450969SSH 143" 82" 69" 50:1 2550 lbs. 9.6 1425969SSH 143" 82" 69" 25:1 2550 lbs. 9.6
1. Recommended Vehicle Requirements
Buyers Municipal-Sized Hopper Spreaders are intended for spreading abrasives and/or chemi­cals, primarily for ice and snow control. They are intended for installation on truck chassis or dump bodies with GVWR 26,000 lbs. Spreaders are intended to be mounted on trucks with Cab To Axle/Tandem Dimension minimum of 84 inches.
IMPORTANT
The Cab to Axle/Tandem dimensions are only guidelines. Consult federal, state and local weight laws and chassis manufacturer’s ratings to ensure neither government weight restrictions, nor GVWR and GAWRs are exceeded.
2. Average Material Weights
MATERIAL WEIGHT (POUNDS PER CUBIC YARD) #1 Rock Salt - 950 #2 Rock Salt - 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
3. Recommended Fastener Torques
Maintain all fastener torques as shown in the fol­lowing table. Failure to do so may cause injury to persons. SAE GRADE 2 SAE GRADE 5 ft-lbs ft-lbs 5/16-18 11 18 3/8-18 19 31 3/8-24 24 46 7/16-14 30 50 1/2-13 45 75 9/16-12 66 110 5/8-11 93 150
4. Gearbox Oil
The gearbox of the spreader is filled with ISO VG 460 synthetic gear lubricant at the factory. This lubricant has operating temperature -40º C to 150ºC.
1
—continued inside
TM
WARNING
Verify that the above oil meets your operating tem­perature requirements. If not, empty and refill with the proper viscosity oil. Before starting spreader, check that the gearbox is filled to the proper level with lubricant.
General Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By follow­ing these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owner’s Manual before operat­ing this spreader.
2. Read all safety decals on the spreader before operating the spreader.
3. Check to make sure all safety guards are securely mounted into place before operating your spreader.
4. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
5. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader.
6. Do not over-load your vehicle beyond payload limits.
7. Do not perform any service operation on the spreader while it is running.
8. Do not climb on or into the spreader during operation.
9. Do not ride on the spreader while the vehicle is in motion.
10. Make sure the spreader is securely fastened to the vehicle.
11. Do not operate a spreader that is in need of maintenance or repair.
General Installation Instructions
Dump Body Mounting
1. Remove the tailgate from the vehicle if
applicable.
2. Lift the spreader using the (4) lifting loops in the corners of the hopper.
WARNING
The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty the spreader before lifting.
3. Center the spreader in the vehicle. Spreader sills must overhang 20” beyond the back end of the vehicle.
4. If the dump body is not flat, it is suggested that the spreader be placed on two 1" x 6" hardwood boards. This will evenly distribute the weight of the loaded spreader on the entire cross channels.
5. The spreader may be secured to the vehicle by using Tie-Down Kit Buyers part #3010548 (sold separately).
6. Periodically check that the spreader mounting hardware is securely tightened.
Chassis Mounting
1. Hardwood wear strips usually 1" x 3" (not fur­nished) must be fitted to the truck chassis.
2. The spreader should be positioned on the wooden wear strips so hopper sills must overhang 20” beyond the back end of the vehicle.
3. In addition a distance of approximately 4"-6" must be left between the truck cab and the front of the hopper. This will help facilitate any future ser­vicing of the conveyor chain.
4. Qualified installer must fabricate suitable angles to attach hopper cross members to track’s frame. DO NOT weld mounting angles to the truck frame. Doing so can cause fatigue cracking of the truck frame.
Chute Installation
1. Bolt chute to Chute Guide using screws, washers and nuts. Place washers between Chute Guide tabs and Chute brackets.
2. Swing chute towards vehicle. Connect chute to the hopper by engaging two latches into corre­sponding holes in chute brackets.
3. Chute heights can be adjusted by sliding
2
TM
lower chute assembly up or down inside of upper chute assembly. Adjustment slots are spaced by 3". Secure lower chute assembly using all 4 car­riage bolts provided. Make sure all four bolts are used for installation. To increase ground clearance cut upper chute as shown and use lower slots in bottom chute.
5
"
Cut Here
Installation Instructions – Hydraulic System
1. During assembly take precautions to keep all hydraulic components as clean as possible.
2. Allow enough hose length to prevent kinking and stretching of the hoses and to permit raising the dump body. Support long hoses with wire ties or clamps.
3. Protect hoses from wear caused by sliding and/ or vibration.
4. For proper rotation of conveyor chain and spinner motors, hoses may be reversed.
5. Note: Use of a pipe joint sealant compatible with hydraulic oil is recommended for all screw fittings.
6. Use swivel type hose ends to connect hoses to flow valve. Damage to valve body may occur if the fittings in flow valve are over tightened.
7. A 10 micron return line filter is recommended to protect the pump, valve, and motors from wear causing contamination.
8. Spreader Operation Initial Priming and Inspecting of the System
Spreader Operation
The spread pattern and the amount of material dis­pensed will depend on the following factors:
• Conveyor speed.
• Spinner RPM.
• Feed gate door position.
• Baffle settings.
Below are illustrations that show the baffles effect on the spread pattern as viewed from the top of the spinner disk.
Internal Baffle Adjustment
Both internal
baffles out
Right baffle out
External Baffle Adjustment
All baffles adjusted down for a confined spread pattern
Right baffle deflects material down; heavy on right side
Left baffle in,
Right baffle in,
Left baffle out
Left baffle deflects material down; heavy on left side
3/4" (1) Wire Ho se
10 Mircon Filte r
3/4" (1) Wire Ho se
1
T
Valve
ON/O FF Leve r
Valve Key T= Tank/Reservoir P= Pump/Pressure In A= Auger (Conveyer Chain) S= Spinner
Tank
Pump
3/4" (2) Wi re Hose
A
P
S
1/2" (1) Wire Hos e
1-1/4" Spiral Suct ion Hose
3/4" (2) Wi re Hose
2
1/2" (1) Wire Hos e
3/4" Quic k Disco nnect s
1/2" (1) Wire Hos e
1/2" (1) Wire Hos e
1/2" Quick D iscon nect s
(1) Single braid wire hose (2) Double braid wire hose
Main Components
Ite m part no. qt y. de scrIp tIon
1 HV715 1 Dual Flow Regulator Valve 2 SMR15S 1 15-Gallon reservoir N/S HVC1 1 Dual Flow Regulator Console
Conve yer Chain Mo tor
Spinne r Motor
3
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