SaltDogg 1421469SSH User Manual

TM
Instruction Manual
Municipal-Sized Hydraulic Powered Stainless Steel Hopper Spreaders
Table of Contents
Warranty Information .............................. back cover
General Information .................................................1
Safety Precautions ................................................1-2
Installation Instruction .........................................2-8
Spreader Operation ...............................................2-8
Spreader Maintenance ..........................................2-8
Repair Parts .......................................................... 6-8
Optional Equipment .................................................5
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Shown with Optional LS4 Liquid Spray System
General Information
SPREADERS- 34,000 lb. to 38,000 lb. GVW Chassis
hoPPer LenGTh : 144" overaLL LenGTh: 167" WidTh: 82"
Gear box Leve L round ed side eMPT Y ParT no. r aTio cu. Yr ds. cu. Yrds. heiG hT WT. Lbs.
1451057SSH 50:1 8.76 10.00 57" 2990 LBS. 1421057SSH 25:1 8.76 10.00 57" 2990 LBS.
1451163SSH 50:1 10.28 11.82 63" 3155 LBS. 1421163SSH 25:1 10.28 11.82 63" 3155 LBS. 1451369SSH 50:1 11.82 13.59 69" 3260 LBS. 1421369SSH 25:1 11.82 13.59 69" 3260 LBS.
SPREADERS- 48,000 lb. to 60,000 lb. GVW Chassis
hoPPer LenGTh : 168" over aLL LenGTh: 191" WidTh : 82"
Gear box Leve L round ed side eMPT Y ParT no. r aTio cu. Yr ds. cu. Yrds. heiG hT WT. Lbs.
1451257SSH 50:1 10.22 11.75 57" 3570 lbs. 1421257SSH 25:1 10.22 11.75 57" 3570 lbs.
1451363SSH 50:1 12.00 13.80 63" 3930 lbs. 1421363SSH 25:1 12.00 13.80 63" 3930 lbs. 1451469SSH 50:1 13.80 15.87 69" 4040 lbs. 1421469SSH 25:1 13.80 15.87 69" 4040 lbs.
IMPORTANT
Consult federal, state and local weight laws and chassis manufacturer’s ratings to ensure neither government weight restrictions, nor GVWR and GAWRs are exceeded.
2. Average Material Weights
MATERIAL WEIGHT (POUNDS PER CUBIC YARD) #1 Rock Salt - 950 #2 Rock Salt - 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
3. Recommended Fastener Torques
Maintain all fastener torques as shown in the fol­lowing table. Failure to do so may cause injury to persons. SAE GRADE 2 SAE GRADE 5 ft-lbs ft-lbs 5/16-18 11 18 3/8-18 19 31 3/8-24 24 46 7/16-14 30 50 1/2-13 45 75 9/16-12 66 110 5/8-11 93 150
4. Gearbox Oil
The gearbox of the spreader is filled with ISO VG 460 synthetic gear lubricant at the factory. This lubricant has operating temperature -40º C to 150ºC.
1
—continued inside
TM
WARNING
Verify that the above oil meets your operating tem­perature requirements. If not, empty and refill with the proper viscosity oil. Before starting spreader, check that the gearbox is filled to the proper level with lubricant.
General Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By follow­ing these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owner’s Manual before operat­ing this spreader.
2. Read all safety decals on the spreader before operating the spreader.
3. Check to make sure all safety guards are securely mounted into place before operating your spreader.
4. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
5. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader.
6. Do not over-load your vehicle beyond payload limits.
7. Do not perform any service operation on the spreader while it is running.
8. Do not climb on or into the spreader during operation.
9. Do not ride on the spreader while the vehicle is in motion.
10. Make sure the spreader is securely fastened to the vehicle.
11. Do not operate a spreader that is in need of maintenance or repair.
General Installation Instructions
Dump Body Mounting
1. Remove the tailgate from the vehicle if applicable.
2. Lift the spreader using the (4) lifting loops in the corners of the hopper.
WARNING
The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty the spreader before lifting.
3. Center the spreader in the vehicle. Spreader sills must overhang 20” beyond the back end of the vehicle.
4. If the dump body is not flat, it is suggested that the spreader be placed on two 1" x 6" hardwood boards. This will evenly distribute the weight of the loaded spreader on the entire cross channels.
5. The spreader may be secured to the vehicle by using Tie-Down Kit Buyers part #3010548 (sold separately).
6. Periodically check that the spreader mounting hardware is securely tightened.
Chassis Mounting
1. Hardwood wear strips usually 1" x 3" (not fur­nished) must be fitted to the truck chassis.
2. The spreader should be positioned on the wooden wear strips so hopper sills must overhang 20” beyond the back end of the vehicle.
3. In addition a distance of approximately 4"-6" must be left between the truck cab and the front of the hopper. This will help facilitate any future ser­vicing of the conveyor chain.
4. Qualified installer must fabricate suitable angles to attach hopper cross members to track’s frame. DO NOT weld mounting angles to the truck frame. Doing so can cause fatigue cracking of the truck frame.
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Chute Installation
1. Bolt chute to Chute Guide using screws, washers and nuts. Place washers between Chute Guide tabs and Chute brackets.
2. Swing chute towards vehicle. Connect chute to the hopper by engaging two latches into corre­sponding holes in chute brackets.
3. Chute heights can be adjusted by sliding lower chute assembly up or down inside of upper chute assembly. Adjustment slots are spaced by 3". Secure lower chute assembly using all 4 carriage bolts provided. Make sure all four bolts are used for installation. .
Spreader Operation
The spread pattern and the amount of material dis­pensed will depend on the following factors:
• Conveyor speed.
Spinner RPM.
• Feed gate door position.
• Baffle settings.
Below are illustrations that show the baffles effect on the spread pattern as viewed from the top of the spinner disk.
the dump body. Support long hoses with wire ties or clamps.
3. Protect hoses from wear caused by sliding and/ or vibration.
4. For proper rotation of conveyor chain and spinner motors, hoses may be reversed.
5. Note: Use of a pipe joint sealant compatible with hydraulic oil is recommended for all screw fittings.
6. Use swivel type hose ends to connect hoses to flow valve. Damage to valve body may occur if the fittings in flow valve are over tightened.
7. A 10 micron return line filter is recommended to protect the pump, valve, and motors from wear causing contamination.
8. Spreader Operation Initial Priming and Inspecting of the System
3/4" (1) Wire Ho se
1
10 Mircon Filte r
3/4" (1) Wire Ho se
Tank
Pump
3/4" (2) Wi re Hose
A
1-1/4" Spiral Suct ion Hose
3/4" (2) Wi re Hose
2
1/2" (1) Wire Hos e
3/4" Quic k Disco nnect s
Conve yer
1/2" (1) Wire Hos e
Chain Mo tor
Internal Baffle Adjustment
Both internal
baffles out
Left baffle in,
Right baffle out
Right baffle in,
Left baffle out
External Baffle Adjustment
All baffles adjusted down for a confined spread pattern
Right baffle deflects material down; heavy on right side
Left baffle deflects material down; heavy on left side
Installation Instructions – Hydraulic System
1. During assembly take precautions to keep all hydraulic components as clean as possible.
2. Allow enough hose length to prevent kinking and stretching of the hoses and to permit raising
P
T
Valve
ON/O FF Leve r
Valve Key T= Tank/Reservoir P= Pump/Pressure In A= Auger (Conveyer Chain) S= Spinner
1/2" (1) Wire Hos e
S
1/2" Quick D iscon nect s
(1) Single braid wire hose (2) Double braid wire hose
1/2" (1) Wire Hos e
Spinne r Motor
Main Components
ite m part n o. qt y. descri ption
1 HV715 1 Dual Flow Regulator Valve 2 SMR15S 1 15-Gallon reservoir N/S HVC1 1 Dual Flow Regulator Console
CAUTION
• Be sure everyone is standing clear of spreader.
• Be alert for anything that may require shutting
down the system.
• Before working in or around spreader equipment,
be sure all hydraulic controls are moved to OFF position.
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1. Use high grade non-foaming hydraulic oil to fill reservoir about 3/4 full.
2. Position valve on/off lever to OFF.
3. Move auger (conveyor chain) and spinner knobs
on the valve to the open position.
4. Engage PTO and circulate hydraulic oil for several minutes to warm up.
5. Move valve on/off lever to ON.
6. Inspect hydraulic system for leaks.
7. Check conveyor chain and spinner to see if they
are working properly and rotating the correct direc­tion. To reverse rotation, switch the hydraulic lines at the motor.
8. Refill reservoir to 3/4 full.
9. Hydraulic system should now be ready for use.
Spreader Start-Up
1. Check feed gate opening and baffle positions for desired material flow and spread pattern. See Spreader Operation section.
2. Check to make sure that no loose parts or other material are in hopper , on in chute or spinner disk.
3. Shut off spinner and conveyor chain knobs and position the on/off lever to ON. Engage the PTO and allow the hydraulic system to warm up.
4. After the system is warm turn the spinner and auger (conveyor chain) knobs to the desired settings.
5. Changing the conveyor chain and spinner speeds as well as adjusting the baffle positions will produce various spread patterns.
Miscellaneous
• Valve setting changes may be made with truck
in motion.
• By moving on/off lever to the off position,
spinner and conveyor chain may be stopped at the same time without changing their valve settings.
Caution
Always follow the following precautions so as not to cause damage to the spreader.
• If the conveyor chain does not move because of dense material or a material jam, remove all material from the hopper and free the chain.
• If the material in the hopper freezes, move the
spreader into a warm area to thaw.
• To prevent the feed chain from freezing, do not
store material in the spreader.
• The gearbox is designed to only accept
torque from the input shaft. Therefore, DO NOT ATTEMPT TO FREE THE CONVEYOR BY USING A PIPE OR SIMILAR TOOL TO MOVE OR DISLODGE THE CHAIN. This action will void all warranties.
Spreader Maintenance
• Grease the following components regularly:
• Idler shaft bearings (2)
• Drive shaft bearing (1)
• Feed Gate Jack
Gearbox input shaft (if equipped with fitting)
• Check gearbox oil level periodically and main-
tain the oil level by adding appropriate lubricant.
IMPORTANT!
CHANGE THE HYDRAULIC OIL FILTER AFTER THE FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT
• Check the Feed Chain tension periodically.
Proper chain tension is illustrated below. Be sure the chain is tensioned equally on both sides. This adjustment is made on each side of the spreader at the idler bearing.
Lubricate the conveyor chain at least once a week. Use a mixture of 75% fuel oil and 25% SAE 10 oil in
a pressurized hand spray gun.
• Tighten all screw fasteners to recommended
torques after the first week of operation and annu­ally thereafter. If loose fasteners are found at any time, tighten to the recommended torques. Replace any lost or damaged fasteners or other parts imme­diately upon finding such damage or loss. Check body mounting bolts every week.
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CAUTION
Do not over-tension the conveyor chain. This can cause damage to the chain, bearings, and gearbox.
• Empty the spreader of all ice control material when not in use to prevent a frozen feed chain &
damage due to corrosion.
• Wash out the spreader when it is not in use. At
the end of the season wash out the spreader to remove all ice control materials. Thoroughly dry all metal surfaces. Re-paint and oil all previously painted surfaces and chains to protect from rust. Properly store the spreader for the next season.
Spreader Maintenance - Hydraulic System
1. Warm up hydraulic system before using.
2. Keep the reservoir 3/4 full with high grade non-
foaming hydraulic oil.
3. Use precautions to keep contaminants from getting in reservoir when filling.
4. Quick connects are a prime source of contamination.
• Clean quick connects before connecting or dis-
connecting them.
• Protect quick connects from contaminates at
all times.
5. Lubricate all bearings and jack with suitable type grease on a regular basis. More frequent lubrication is recommended during periods of heavy use.
6. Maintain the proper lubrication level in all gear­boxes with appropriate gear lubricant.
7. When not in use, keep the spreader empty
to prevent freezing of material in the hopper in
extremely cold weather.
8. To extend the life of your spreader:
• Hose down and clean after each use.
• Repaint and/or oil, where necessary, after each
season.
LS4 Liquid Spray System
Optional Equipment
3010548 Tie-Down Kit
5
4
5
6
1
17
TM
Hopper Assembly
2
3
18
20
19
Bill of Materials
ite m part n o. qt y. descri ption
1 1 Hopper Weldment, 14ft. 1 1 Hopper Weldment, 12ft. 2 3015144 2 Inverted "V" Assy., 14ft. 2 3015543 1 Inverted "V" Assy., 12ft. 3 8 Bolt, 3/8-16 x 1 Carriage SST 4 20 Washer, Flat 3/8 USS SST 5 12 Washer, Lock RHS-3/8 SST 6 12 Nut, 3/8-16 Hex SST 7 3010131 1 Wiper, Rubber 8 4 Screw, HHC 3/8-16 x 1.25 SST 9 8 Nut, Nylock 3/8-16 x 7/16 SST 10 3010991 1 Gear Box 25:1; Sprockets Assy. 10 3010847 1 Gear Box 50:1; Sprockets Assy. 11 4 Waasher, Lock - 1/2 Split SST 12 4 Screw, HHC 1/2-13 x 1 SST 13 4F32SCR 1 Bearing Flange, 1.5 dia. 4 holes set screw 14 4 Screw, Hex HD 3/4 x 10 x 2 SST 15 4 Nut, Hex Nylock 3/4-10 SST
24
16
ite m part n o. qt y. descri ption
16 3015134 1 Chain, 14ft. D667X Conveyor 16 3015545 1 Chain, 12ft. D667X Conveyor 17 3010358 1 Idler Shaft, Assy. 18 3010603 2 Bearing, HD Take-Up 1.5 dia. 19 2 Bolt, Welded Take Up 20 2 Nut, HH 5/8-11 x 17/32 High SST 21 3010443 1 Jack Assy., Feed Gate 22 4 Screw, Cap 1/4-20 x 3/4 SST 23 4 Washer, Flat 1/4 SAE SS 24 4 Nut, Nylock Insert 1/4-20 SST 25 3010312 1 Feed Gate, Weldment 26 1 Screw, HH Cap 5/16-18 x 3 SST 27 1 Nut, Nylock 5/16-18 SS 28 3010180 1 Guide, Chute 29 4 Screw, HHC 3/8-16 x 1 304 SST 30 CM034P 1 Motor, Hyd. 4-Bolt 17.9 CI/R 31 4 Screw, HX HD CAP 3/8-16 x 1-1/2 SST
15
13
14
29
23
28
22
27
21
30
12
11
10
31
9
7
8
26
25
6
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Chute Assembly
7
8
9
1
11
12
13
2
6
4
5
14
21
24
25
23
10
22
19
17
16
Bill of Materials
ite m part n o. qt y. descri ption ite m part n o. qt y. descri ption
1 3010172 1 Weldment Upper Chute 2 3010202 2 Weldment Deflector Inner 3 3010278 2 Retainer Deflector Inner 4 5 6 7 - 2 Washer, Flat 1/2 USS SST 8 3008853 2 Spring, Spinner Chute Baffle 9 - 2 Pin, Cotter 3/16" x 1.25" ZN 10 3012495 1 Weldment Lower Chute Bottom Motor 11 12 13
-
8 Washer, Flat 1/4 SAE SST
-
4 Screw, Cap 1/4-20 x 3/4 SST
-
4 Nut, Nylon Insert 1/4-20 SST
-
6 Bolt, 3/8-16 x 1 Carriage Set
-
-
12 Washer, Flat 3/8 USS SST
10 Washer, Lock RHS - 3/8 SST
14 15 CM004P 1 Motor, Hydraulic 4-Bolt 16 17 924F0017A 1 Assy., Spinner Hub 18 9240020 1 Spinner, 20" Poly CCW 19 - 8 Washer, 5/16 SAE SST 20 21 - 6 Screw, HHC 3/8-16 x 1 304 SST 22 3012506 2 Baf fle Side, Lower Chute 23 - 6 Nut, Nylock 3/8-16 x 7/16 SST 24 - 3 Pin, Clevis 3/8 x 1.125 SST 25 - 3 Pin, Cotter 3/32 x 3/4 SST 26 3012507 1 Baf fle Rear, Lower Chute
-
6 Nut, 3/8 - 16 Hex SST
-
4 Screw, HHC - 3/8-16 x 3/4 SST
-
4 Screw, HHC 5/16-18 x 1.5 SST
3
20
18
26
15
7
9049 Tyler Blvd. • Mentor, Ohio 44060
TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Gear Box, Sprockets Assembly Spinner Disc Assembly
3
2
4
3
6
2
Bill of Materials
ite m part n o. qt y. descri ption
1 3010863 1 Gear Box 25:1 Left Hand 1 3010057 1 Gear Box 50:1 Lef t Hand 2 3010989 2 Key Square, 1/2" x 2½" 3 3010845 2 Sprocket Drive Assembly
Idler Shaft Assembly
2
1
1
1
5
Bill of Materials
ite m part n o. qt y. descri ption
1 9240020 1 Spinner, 20" Poly CCW 2 3008632 1 Hub, Long Neck Spinner 3 - 8 Washer, 5/16 SAE SST 4 - 4 Screw, HHC 5/16-18 x 1½ Gr 5 SS 5 - 4 Nut, Nylock 5/16-18 SS 6 - 1 Screw, Set SOC Cup Point 1/4-20 x /4 SS
SPREADER WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee of this
company is authorized to extend additional warranties, or agreements,
or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of one (1) year. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Bill of Materials
ite m part n o. qt y. descri ption
1 3010034 1 Shaft, Idler 28" long 2 3010846 2 Sprocket Idler Assembly
Any part which has been altered, including modifications, misuse, accident, or lack of maintenance will not be considered under this war­ranty.
The sole responsibility of Buyers Products Company under this war­ranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before
returning any part. The following information must accompany defec­tive parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
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3015514 Rev. A
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