SaltDogg 1421469SSH User Manual

TM
Instruction Manual
Municipal-Sized Hydraulic Powered Stainless Steel Hopper Spreaders
Table of Contents
Warranty Information .............................. back cover
General Information .................................................1
Safety Precautions ................................................1-2
Installation Instruction .........................................2-8
Spreader Operation ...............................................2-8
Spreader Maintenance ..........................................2-8
Repair Parts .......................................................... 6-8
Optional Equipment .................................................5
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Shown with Optional LS4 Liquid Spray System
General Information
SPREADERS- 34,000 lb. to 38,000 lb. GVW Chassis
hoPPer LenGTh : 144" overaLL LenGTh: 167" WidTh: 82"
Gear box Leve L round ed side eMPT Y ParT no. r aTio cu. Yr ds. cu. Yrds. heiG hT WT. Lbs.
1451057SSH 50:1 8.76 10.00 57" 2990 LBS. 1421057SSH 25:1 8.76 10.00 57" 2990 LBS.
1451163SSH 50:1 10.28 11.82 63" 3155 LBS. 1421163SSH 25:1 10.28 11.82 63" 3155 LBS. 1451369SSH 50:1 11.82 13.59 69" 3260 LBS. 1421369SSH 25:1 11.82 13.59 69" 3260 LBS.
SPREADERS- 48,000 lb. to 60,000 lb. GVW Chassis
hoPPer LenGTh : 168" over aLL LenGTh: 191" WidTh : 82"
Gear box Leve L round ed side eMPT Y ParT no. r aTio cu. Yr ds. cu. Yrds. heiG hT WT. Lbs.
1451257SSH 50:1 10.22 11.75 57" 3570 lbs. 1421257SSH 25:1 10.22 11.75 57" 3570 lbs.
1451363SSH 50:1 12.00 13.80 63" 3930 lbs. 1421363SSH 25:1 12.00 13.80 63" 3930 lbs. 1451469SSH 50:1 13.80 15.87 69" 4040 lbs. 1421469SSH 25:1 13.80 15.87 69" 4040 lbs.
IMPORTANT
Consult federal, state and local weight laws and chassis manufacturer’s ratings to ensure neither government weight restrictions, nor GVWR and GAWRs are exceeded.
2. Average Material Weights
MATERIAL WEIGHT (POUNDS PER CUBIC YARD) #1 Rock Salt - 950 #2 Rock Salt - 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
3. Recommended Fastener Torques
Maintain all fastener torques as shown in the fol­lowing table. Failure to do so may cause injury to persons. SAE GRADE 2 SAE GRADE 5 ft-lbs ft-lbs 5/16-18 11 18 3/8-18 19 31 3/8-24 24 46 7/16-14 30 50 1/2-13 45 75 9/16-12 66 110 5/8-11 93 150
4. Gearbox Oil
The gearbox of the spreader is filled with ISO VG 460 synthetic gear lubricant at the factory. This lubricant has operating temperature -40º C to 150ºC.
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TM
WARNING
Verify that the above oil meets your operating tem­perature requirements. If not, empty and refill with the proper viscosity oil. Before starting spreader, check that the gearbox is filled to the proper level with lubricant.
General Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By follow­ing these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owner’s Manual before operat­ing this spreader.
2. Read all safety decals on the spreader before operating the spreader.
3. Check to make sure all safety guards are securely mounted into place before operating your spreader.
4. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
5. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader.
6. Do not over-load your vehicle beyond payload limits.
7. Do not perform any service operation on the spreader while it is running.
8. Do not climb on or into the spreader during operation.
9. Do not ride on the spreader while the vehicle is in motion.
10. Make sure the spreader is securely fastened to the vehicle.
11. Do not operate a spreader that is in need of maintenance or repair.
General Installation Instructions
Dump Body Mounting
1. Remove the tailgate from the vehicle if applicable.
2. Lift the spreader using the (4) lifting loops in the corners of the hopper.
WARNING
The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty the spreader before lifting.
3. Center the spreader in the vehicle. Spreader sills must overhang 20” beyond the back end of the vehicle.
4. If the dump body is not flat, it is suggested that the spreader be placed on two 1" x 6" hardwood boards. This will evenly distribute the weight of the loaded spreader on the entire cross channels.
5. The spreader may be secured to the vehicle by using Tie-Down Kit Buyers part #3010548 (sold separately).
6. Periodically check that the spreader mounting hardware is securely tightened.
Chassis Mounting
1. Hardwood wear strips usually 1" x 3" (not fur­nished) must be fitted to the truck chassis.
2. The spreader should be positioned on the wooden wear strips so hopper sills must overhang 20” beyond the back end of the vehicle.
3. In addition a distance of approximately 4"-6" must be left between the truck cab and the front of the hopper. This will help facilitate any future ser­vicing of the conveyor chain.
4. Qualified installer must fabricate suitable angles to attach hopper cross members to track’s frame. DO NOT weld mounting angles to the truck frame. Doing so can cause fatigue cracking of the truck frame.
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TM
Chute Installation
1. Bolt chute to Chute Guide using screws, washers and nuts. Place washers between Chute Guide tabs and Chute brackets.
2. Swing chute towards vehicle. Connect chute to the hopper by engaging two latches into corre­sponding holes in chute brackets.
3. Chute heights can be adjusted by sliding lower chute assembly up or down inside of upper chute assembly. Adjustment slots are spaced by 3". Secure lower chute assembly using all 4 carriage bolts provided. Make sure all four bolts are used for installation. .
Spreader Operation
The spread pattern and the amount of material dis­pensed will depend on the following factors:
• Conveyor speed.
Spinner RPM.
• Feed gate door position.
• Baffle settings.
Below are illustrations that show the baffles effect on the spread pattern as viewed from the top of the spinner disk.
the dump body. Support long hoses with wire ties or clamps.
3. Protect hoses from wear caused by sliding and/ or vibration.
4. For proper rotation of conveyor chain and spinner motors, hoses may be reversed.
5. Note: Use of a pipe joint sealant compatible with hydraulic oil is recommended for all screw fittings.
6. Use swivel type hose ends to connect hoses to flow valve. Damage to valve body may occur if the fittings in flow valve are over tightened.
7. A 10 micron return line filter is recommended to protect the pump, valve, and motors from wear causing contamination.
8. Spreader Operation Initial Priming and Inspecting of the System
3/4" (1) Wire Ho se
1
10 Mircon Filte r
3/4" (1) Wire Ho se
Tank
Pump
3/4" (2) Wi re Hose
A
1-1/4" Spiral Suct ion Hose
3/4" (2) Wi re Hose
2
1/2" (1) Wire Hos e
3/4" Quic k Disco nnect s
Conve yer
1/2" (1) Wire Hos e
Chain Mo tor
Internal Baffle Adjustment
Both internal
baffles out
Left baffle in,
Right baffle out
Right baffle in,
Left baffle out
External Baffle Adjustment
All baffles adjusted down for a confined spread pattern
Right baffle deflects material down; heavy on right side
Left baffle deflects material down; heavy on left side
Installation Instructions – Hydraulic System
1. During assembly take precautions to keep all hydraulic components as clean as possible.
2. Allow enough hose length to prevent kinking and stretching of the hoses and to permit raising
P
T
Valve
ON/O FF Leve r
Valve Key T= Tank/Reservoir P= Pump/Pressure In A= Auger (Conveyer Chain) S= Spinner
1/2" (1) Wire Hos e
S
1/2" Quick D iscon nect s
(1) Single braid wire hose (2) Double braid wire hose
1/2" (1) Wire Hos e
Spinne r Motor
Main Components
ite m part n o. qt y. descri ption
1 HV715 1 Dual Flow Regulator Valve 2 SMR15S 1 15-Gallon reservoir N/S HVC1 1 Dual Flow Regulator Console
CAUTION
• Be sure everyone is standing clear of spreader.
• Be alert for anything that may require shutting
down the system.
• Before working in or around spreader equipment,
be sure all hydraulic controls are moved to OFF position.
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