SaltDogg 1400550SS User Manual

Installation Manual
Stainless Steel Self-Contained Hopper Spreaders
Table of Contents
Warranty Information .................................................. 1
General Information ................................................. 1-2
Safety Precautions ..................................................... 2
General Installation .................................................. 2-3
Installation Instructions - Gas Models ..................... 3-4
- Hydraulic Models ............... 6
Chute Installation ........................................................ 5
Spreader Operation - Gas Models ..........................4-5
- Hydraulic Models ................. 6-7
Chute Operation ......................................................5-6
Spreader Maintenance ............................................ 7-9
Optional Equipment .................................................... 9
Repair Parts & Drawings ......................................10 -16
SPREADER WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of one (1) year, excluding the gasoline engine, from the date of installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part which has been altered, including modifications, misuse, accident, or lack of maintenance will not be considered under this warranty.
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
The gasoline engine is solely warranted through engine’s manufacturer. All engine related warranty claims are to be processed through the engine’s manufacturer. This information is explained in the engine owner’s manual.
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Spreader Models and Specifications
MODEL # POWER
1400455SS 1400460SS 1400465SS 1400475SS 1400475SSH 1400500SS 1400500SSH 1400550SS 1400550SSH
Gas 96" 115.9" 58" 1,395 lb s. 2.5 yds. Gas 108" 12 7. 9 " 58" 1,46 0 lbs. 2.75 yds. Gas 120 " 138 .9" 58" 1,526 lbs. 3.0 yds. Gas 96" 116" 70" 1, 470 lbs . 3.0 yds.
Hydraulic 96" 116" 70" 1,4 0 5 l bs . 3.0 yds.
Gas 108" 128" 70" 1,500 lbs. 4.0 yds.
Hydraulic 108" 128" 70" 1,435 lbs. 4.0 yds.
Gas 120 " 140" 70" 1,560 lbs. 4.5 yds.
Hydraulic 120 " 140" 70" 1,500 lbs. 4.5 yds.
HOPPER LENGTH
OVERALL
LENGTH
OVERALL
WIDTH
EMPTY
WEIGHT CAPAC ITY
General Information
1. Recommended Vehicle Requirements: This spreader is to be used on trucks with dump bodies or flat bed trucks with a Gross Vehicle Weight Rated chassis of 15,000 lbs. or greater.
CAUTION
Do not overload vehicle beyond the vehicle’s Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Ratings (GAWR). Check the vehicle’s load rating cer­tification sticker for maximum vehicle capacity.
2. Average Material Weights:
MATERI AL WEIGH T (PO UNDS PER CUBI C YARD)
#1 Rock Salt 950 #2 Rock Salt 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
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Note: To calculate the total spreader weight (including ice control material); add the empty spreader weight plus the ice control material and spreader accessories.
3. Recommended Fastener Torques: Maintain all fastener torques as shown in the following table. Failure to do so may cause injury to persons.
SAE GRADE 2 SAE GRADE 5 FT-L BS FT- LBS
1/4-20 6 9 5/16 -18 11 18 3/8-18 19 31 3/8-24 24 46 7/16-14 30 50 1/2-13 45 75 9/16-12 66 110 5/8-11 93 150
4. Engine Oil (gas models) and Gearbox Oil (all models):
The engine crankcase of gasoline powered spread­ers is filled with 1 quart of SAE 5W-30 motor oil at the factory. The gearbox of any spreader is filled with SAE 90 gear lubricant at the factory.
WARNING
Verify that the above oil viscosity meets your oper­ating temperature requirements. If not, empty and refill with the proper viscosity oil. Before starting spreader, check that the engine crankcase and gear­box are filled to the proper level with lubricant.
General Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By follow­ing these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
• Verify that all personnel are clear of the spreader spray area before starting or operating this sprea der.
• Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this sprea der.
• Do not over-load your vehicle beyond payload limits.
• Do not perform any service operation on the spreader while it is running.
• Do not climb on or into the spreader during operation.
• Do not ride on the spreader while the vehicle is in motion.
• Make sure the spreader is securely fastened to the vehicle.
• Do not operate a spreader that is in need of mainte­nance or repair.
Safety Precautions – Gas Powered Models
• On gas powered models, make sure the engine cover is securely fastened to the spreader before op­erating the spreader.
• On gas powered spreader versions, never lay tools or equipment on top of the 12V DC battery as this could accidentally ground the positive (+) battery ter­minal. Grounding the battery could result in electrical shock, burns or damage to the vehicle or equipment.
• Always disconnect the battery before removing or replacing any electrical component.
• A charging battery gives off gases that can explode if touched by a spark or flame. Cover the top of the battery with electrically non-conductive material to keep sparks away from battery gases.
• If the spreader must be operated with the spreader battery disconnected, insulate the positive (red) bat­tery cable and red wire from the engine alternator with electrical tape.
• Read this entire Owner’s Manual before operat­ing this spreader; this includes the engine Operator’s Manuals for gas powered versions as well.
• Read all safety decals on the spreader before oper­ating the spreader.
• Check to make sure all safety guards are securely mounted into place before operating your spreader.
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General Installation Instructions – All Models
1. Mounting the Spreader onto the Vehicle:
• Remove the tailgate from the vehicle if applicable.
• Lift the spreader using the (4) lifting loops in the corners of the hopper.
Control Box & Vehicle Wiring Harness Installation
- Gas Powered Models.
Note: The following instructions show how to install the spreader so that the engine will draw power to start the engine from a dedicated battery located on the spreader.
1. Vehicle Wiring Installation
WARNING
The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty spreader before lifting.
• Keeping the spreader elevated off the vehicle with lumber helps with removal of material that accumu­lates under the spreader during operation. Place lumber under the side gussets and central rails of the sprea der.
• Center the spreader in the vehicle with the end of the spreader about 14" beyond the back end of the vehicle.
• Bolt the spreader through the lumber and into the vehicle frame using the holes located in each of the side gussets. Use 1/2" SAE grade 5 hardware.
• The spreader may be further secured to the vehicle by using appropriate tie-down straps from the spread­er to the vehicle’s factory installed anchor points.
• Verify with the vehicle’s manufacturer that the fac­tory installed anchor points are designed for tie-down of such load.
• Periodically check that the spreader mounting hard­ware is securely tightened.
Cab Control Box
AT TACH TO
VEHICLE GROUND
AT TACH TO 12V DC POWER
SOURCE CONTROLLED
BY VEHICLE IGNITION
TO SPREADER HARNESS
• Determine a wiring path for the vehicle wiring har­ness.
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling.
• Mount the control box in a convenient location in the truck cab.
WARNING
Do not install control box in the vehicle’s airbag deployment area. Refer to the vehicle’s manual for airbag deployment area.
• Connect the green wire from the vehicle wiring harness to a known good vehicle ground.
• Connect the stripped end of the red wire to an accessory wire terminal that is controlled by the vehicle’s ignition switch.
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2. Spreader Wiring Installation
• Attach the terminal end of the black (negative) bat­tery cable to the negative terminal (marked "-") on the battery.
• Connect the terminal end of the red (positive) bat­tery cable to the positive terminal (marked "+") on the battery.
• Verify that the Ignition Switch in Control Box is in the "OFF" position prior to completing next step.
• Connect the spreader and vehicle wiring harnesses to each other.
Spreader Operation - Gas Powered Models
Note: Before starting the gas spreader engine follow all safety precautions.
Cab Control Box Functions:
HOLD TO CRANK ENGINE
ENGAGE CLUTCH (SPREAD)
CIRCUIT BREAKER ENGAGE CLUTCH (BLAST ) DISENGAGE CLUTCH (CENTER)
1. Clutch Switch: The clutch switch is a three po­sition switch with the following functions:
• "OFF" position: While in this position, with the en­gine running, the spreader feed chain and the spinner disk will not rotate and therefore the spreader will not spread ice control material.
• "ON" position: While in this position, the spreader feed chain and the spinner disk will rotate and mate­rial will be dispensed when the engine is running.
• "BLAST" position: While in this position with the engine running, the spreader feed chain and the spin­ner disk will spin. The switch must be held "BLAST" position to activate this function.
RUN
THROTTLE UP CHOKE
THROTTLE DOWN
ENGINE OFF
down in the
2. Ignition Switch: The ignition switch is a three position switch with the following functions:
"OFF" position: While in this position, 12V DC power is shut off to the spreader. To turn off the spreader, turn the switch to this position.
• "ON" position: While in this position, 12V DC power is turned on to the spreader.
• "START" position: While holding in this position, the spreader’s engine starter is activated.
3. Throttle Switch: The throttle switch is a two position switch with the following functions:
• "CHOKE/FAST" position: While in this position, the engine speed will gradually increase until the engine linkage reaches its choke position.
• "IDLE" position: While in this position, the engine speed will gradually decrease.
4. Starting the Gas Engine
• Verify that the clutch switch and ignition switch on the cab control box are in the "OFF" position.
• Turn the vehicle’s ignition to the "ON" position.
• Turn the spreader’s ignition switch to the "ON" posi­tion.
• Press the throttle switch on the cab control box to the "Idle" position and hold for approximately two seconds.
• Hold the ignition switch in the "START" position.
• While the engine is cranking, press and hold the throttle switch to the "CHOKE/FAST" position.
• Release the ignition and throttle switches when the engine starts.
• After the engine starts, press and hold the throttle switch to the "IDLE" position to release the choke (hold switch for 1/2-1 seconds).
5. Stopping the Engine
• Reduce engine RPM by holding throttle switch to the "IDLE" position for 2-3 sec.
• To stop the engine, press the ignition switch to the "OFF" position.
Clutch Operation - Gas Powered Models
• Start the engine & adjust the speed to slightly above idle.
• Push the clutch switch into the "ON" position.
• Increase the engine RPM by pressing the throttle switch to the "CHOKE/FAST" position.
• It is recommended that the clutch only be engaged
4
at the lowest possible speed without stopping the engine. This practice will prevent premature spinner chain failure and chain tension loss.
• Do not repeatedly use the "Blast" function. Using this function often, will prematurely wear the clutch and flex coupler and promote component failure.
Spinner Chute Installation Instructions - Gas Powered Models
1. Mounting the Gas Spinner Chute Assembly
• Remove the chain guard by first removing the four (4) 1/4-20 X 3/4" hex head bolts, lock washers, and nuts.
• Attach the Spinner Chute Assembly to the gas pow­ered spreader using the four (4) 1/2-13 x 1.25 hex head screws, flat washers, lock washers, and nuts. The flat washers are to be placed over the slots in the sill extensions. Push the chute assembly forward towards the cab of the vehicle and loosely attach the hard­ware. Do not tighten the fasteners at this time.
• Install the roller chain between the spinner chute sprocket and the gearbox sprocket. Make sure both sprockets are horizontally in line with one another. If the sprockets are out of alignment, adjust the height of the gearbox sprocket to correct the alignment. Install the roller chain master link.
• To adjust the roller chain tension, pull the spinner chute assembly away from the rear of the vehicle to take up slack in chain then tighten chute fasten­ers. The correct chain tension should allow a 5/16" deflection midway between both chain sprockets. If additional adjustment is needed, loosen the spinner shaft bearing bolts and slide the shaft away from the gearbox sprocket. Be sure to maintain the vertical alignment of the spinner shaft and bearings before tightening the hardware.
• Replace the chain guard using the four (4) 1/4-20 X 3/4" hex head bolts, lock washers, and nuts.
• Tighten all hardware to the recommended torque
specifications as shown in this manual.
Spinner Chute Installation Instructions - Hydraulic Models
1.
Mounting the Hydraulic Spinner Chute Assembly
• Install the hydraulic spinner chute assembly by sim­ply engaging the (4) spring loaded plungers into the corresponding holes in the spreader frame.
Spinner Chute Assembly Operation – All Models
• The spread pattern and the amount of material dis­pensed will depend on the following factors:
• Engine RPM.
Gasoline Chute
CAUTION
Do not over-tension either roller chain. Over­tensioning can cause damage to bearings, roller chain, sprockets, or the engine.
Hydraulic Chute
• Feed gate door position.
• Baffle settings.
• Keep the following rules in mind:
• Increasing the engine RPM will increase the speed of the conveyor and therefore
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