SaltDogg 1400465SSH User Manual

Installation Manual
Stainless Steel Self-Contained Hopper Spreaders
Table of Contents
Warranty Information ...................................................................1
General Information ..................................................................1-2
Safety Precautions ....................................................................... 2
Installation Instructions ............................................................ 2- 6
Operation Instructions ...........................................................5 & 6
Spreader Maintenance ...........................................................5 & 6
Drawings ................................................................................. 7-12
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
SPREADER WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of one (1) year, excluding the gasoline engine, from the date of installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part which has been altered, including modifications, misuse, accident, or lack of maintenance will not be considered under this warranty.
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
The gasoline engine is solely warranted through engine’s manufacturer. All engine related warranty claims are to be processed through the engine’s manufacturer. This information is explained in the engine owner’s manual.
Spreader Models and Specifications
MODEL # POWER
1400455SSE 1400455SSH 1400460SSE 1400460SSH 1400465SSE 1400465SSH
Electric 96" 116.5" 58" 1,335 lbs. 2.5 yds.
Hydraulic 96" 118 . 8" 58" 1,335 lbs. 2.5 yds.
Electric 108" 128.5" 58" 1,4 00 lbs. 2.75 yds.
Hydraulic 108" 130 " 58" 1,4 0 0 lbs . 2.75 yds.
Electric 118 " 13 2" 58" 1,4 66 lbs. 3.0 yds.
Hydraulic 118" 132" 58" 1,4 6 6 lbs . 3.0 yds.
HOPPER LENGTH
OVERALL
LENGTH
OVERALL
WIDTH
EMPTY
WEIGHT CAPAC ITY
General Information
1. Recommended Vehicle Requirements:
This spreader is to be used on trucks with dump bodies or flat bed trucks with a Gross Vehicle Weight Rated chassis of 15,000 lbs. or greater.
CAUTION
Do not overload vehicle beyond the vehicle’s Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Ratings (GAWR). Check the vehicle’s load rating certification sticker for maximum vehicle capacity.
2. Average Material Weights:
MATERI AL WEIGH T (PO UNDS PER CUBI C YARD)
#1 Rock Salt 950 #2 Rock Salt 1,215 Coarse Sand - Dry 2,565 Coarse Sand - Wet 3,240
Note: To calculate the total spreader weight (including ice control material); add the empty spreader weight plus the ice control material and spreader accessories.
1
3. Recommended Fastener Torques:
Maintain all fastener torques as shown in the following table. Failure to do so may cause injury to persons.
SAE GRADE 2
FT-LBS
1/4 -20 6 9
5/16 -18 11 18
3/8 -18 19 31
3/8-24 24 46
7/16 -14 30 50
1/2-13 45 75
9/16-12 66 110
5/ 8 -11 93 150
SAE GRADE 5
FT-LBS
Safety Precautions
WARNING
Observe the following Safety Precautions before, during and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
1. Read this entire Owner’s Manual before operating this spreader.
2. Read all safety decals on the spreader before operating the spreader.
3. Check to make sure all safety guards are securely mounted into place before operating this spreader.
4. Make sure the motor cover is securely fastened to the spreader before operating the spreader.
5. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader.
6. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader.
7. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
8. Do not adjust, clean, oil or unclog material jams without first turning off the spreader.
9. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
10. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
11. Do not operate a spreader that is in need of maintenance or repairs.
12. Always disconnect the wire harness before removing or replacing any electrical components.
Installation Instructions
1. Mounting the Spreader onto the Vehicle:
A. Remove the tailgate from the vehicle. B. Lift the spreader by lifting loops on side of hopper.
WARNING
The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty spreader before lifting.
C. Elevate the spreader off the vehicle with lumber. Place
lumber under the side gussets of the spreader. This will help with removal of excess material that accumulates under the spreader.
D. Center the spreader on the vehicle with the end of the
gear mount 14" to the rear of the nearest vertical obstruction (bumper, trailer hitch, etc). Attach chute to spreader, check for interference between the vehicle and the Spinner/Chute Ass e mbly.
E. Bolt the spreader to the vehicle frame through the lengths
of lumber using the holes located in each of the four (4) side gussets. Use 1/2" SAE Grade 5 hardware as required by vehicle application.
F. In addition secure the spreader to the vehicle by attaching
the four (4) tie-down eyes located at each corner of the spreader to the vehicle’s factory installed anchor points using suitable tie-down devices.
The spreader must be securely fastened to the frame of the vehicle.
Verify with the vehicle’s manufacturer that the factory installed anchor points are designed for tie-down of such load.
Periodically check that the spreader mounting hardware is securely tightened, retighten if necessary.
2
2. Control Box and Vehicle Wiring Harness Installation Make sure you have connected the proper wire color.
This is wire ground electrical system! No connections to truck’s frame or body allowed!
WARNING
WARNING! Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc. that may be damaged by drilling. To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan ON good voltage reading should fall between 13.0 and 15.3 volts. If voltage reading falls out of this range, check and adjust your electric system.
NOTE: Always disconnect battery before attempting to install electrical components on your vehicle.
A. Mount the controller in a convenient location in the truck
cab. It is recommended not to mount the controller directly in front of heat vents. Allow ample air space around controller.
B. Route both wire harnesses into truck cab through firewall
CAUTION
DO NOT MOUNT CONTROLLER IN THE WAY OF AIR BAG DEPLOYMENT!
(it maybe necessary to drill holes). Insulate hole to avoid water leaks.
C. Insure no wires are nicked or damaged during installation. D. Connect the 4-pin connector on the wire harness to the
control box 4-pin connector.
E. Connect the 2-pin connector on the power cable to the .....
control box mating connector.
F. Connect wire harness single connectors to control box
connectors.
G. Connect fuse connector to the fuse terminal or ignition
switch (5 AMP max).
H. Lay out a path for the power cable to the battery, use quick
ties to secure power cable.
DO NOT CONNECT TO BATTERY AT THIS TIME! I. Lay out path for wire harness to the rear of the vehicle. It
is recommended to stay clear of the exhaust system. Excess
CONNECT TO BATTERY TERMINALS ONLY
CONNECT TO FUSE OR WIRE IN FUSE PANEL CONTROLLED BY IGNITION SWITCH 5 AMP MAX
CONNECT TO CHAIN/ AUGER GEAR MOTOR
CONNECT TO CHUTE MOTOR
#0203700
#3016943
CONNECT TO VIBRATOR OPTIONAL
CONNECT
#3016944
CONNECT
CONNECT
#3016934 CONTROLLER
CONNECT
3
CONNECT
heat can damage the wire harnesses. Use quick ties to secure harness to underbody.
J. Connect the wire harness to the motor. Make sure wire
colors on wire harness match colors on the motor.
K. Thoroughly clean battery terminals. Make sure battery
terminals have no tarnish or corrosion. DO NOT CONNECT
WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY RESULT IN OVERHEATING, LOST POWER AND POTENTIAL CONTROLLER DAMAGE!
L. Connect the power cable directly to the battery. M. Insure all functions of the controller are
working properly.
N. Observe chain moving in proper direction. If direction is
wrong reverse wires between Motor and Wire Harness.
O. Optional spot light (5 AMP max) can be installed on
spreader. Remove cap from single white wire. Connect light to this wire and trucks frame.
3. Spinner/Chute Assembly Operation
A. Attach chute to hopper assembly by inserting bars into holes
IMPORTAN T
Make sure all wires securely attached to vehicle or spreader. Use wire ties and/or wire clamps to attach wires. All excess wires must be rolled into bungles and attached to vehicle or spreader.
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