SaltDogg 0207005 User Manual

TM
Installation Instructions
0207005 2" Receiver Mount for TGS01A, TGS01B, TGS05A, & TGS05B Spreaders
Check contents of spreader mount kit with the bill of materials to make sure all components are included. When ordering replacement or spare parts, reference parts list for part numbers.
TOOLS REQUIRED
• 3/8" or 1/2" drive ratchet
• 3/4" sockets or wrenches
• 15/16" wrench
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
TGS01 Series
INSTALLATION
1. Assemble the pintle mount (item 1) to the large angle bracket (item 2) using four 1/2" x 1-1/2" bolts, four 1/2" at washers, & four 1/2" lock nuts. We recommend bolting
the angle to the pintle mount in the highest raise position using the top set of holes. The height of the spreader can
be adjusted lower at a later time if there is extra clearance
between the truck bed & the mount.
2.
Bolt the pintle mount & angle assembly (step 1) to the bottom of the spreader frame. For the TGS01 A, TGS01B, & TGS05A models use two 1/2" x 1-1/2" bolts, four 1/2" at washers, & two 1/2” lock nuts. For the TGS05B models use two 1/2" x 5" bolts, two 1/2" at washers, & two 1/2" lock nuts.
3. Assemble the upper mounting brackets (item 3 & 4) to the spreader frame using two 1/2" x 1-1/2" bolts, four 1/2" at washers, & two 1/2" lock nuts in each. We recommend
bolting the upper mounting brackets in the highest position.
The brackets may be adjusted lower if there is extra
clearance between the mount & the top of truck bed.
4. Mount one small angle (item 10) to the top of each upper mounting bracket using one 1/2" x 1-1/2" bolts, two 1/2" at washers, & two 1/2" lock nuts for each connection. Do not tighten at this time the angle needs to pivot until the
assembly is complete.
5. Determine which size stake pocket anchor block (item 6a or 6b) ts tightest in the trucks stake pocket holes. For some trucks the large stake pocket anchor block (item 6a) may need to be trimmed to t tightly into the truck's stake
pocket. This may be done cutting the rubber using a hack saw.
TGS05 Series
6. Build the two stake pocket anchors by assembling the
small angle (item 10), top plate (item 8), rubber pad (item 5), anchor block (item 6 from step 5), & bottom plate (item 7) with the 3/8-16 x 3 bolt (item 9).
7. Install the stake pocket anchors into the truck’s rear stake pockets & tighten enough that they won’t pull out.
8. Assemble one 5/8" jam nut (item 14) & one clevis (item 11) to each end of the threaded rods (item 12a or 12b) but do not tighten locking nuts against the clevises. Use the long threaded rod (item 12b) for the TGS01 spreader models & the short threaded rod (item 12a) for the TGS05 spreader models.
9. Install spreader assembly into the truck’s receiver hitch & install hitch pin (not included.)
10. Install the threaded rod assemblies (step 8) from stake
pocket angles to the spreader mounting angles using the
clevis pins & hair pin cotters (item 13 & 15) supplied. Adjust the spreader so it is level & vertical by removing one clevis pin & turning clevis to adjust the length of the threaded rod
assembly.
11. After the spreader is adjusted, tighten all bolts, tighten
jam nuts against the clevises & secure clevis pins with hair
pin cotters.
MAINTENANCE
Before each use all fasteners should be checked for tightness.
TM
SEE DETAIL A
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
1
19
16
17
17
2
Bill of Materials
item part no. qty. descr ipti on
1 PM87BULK 1 Pintle Mount, Welded w/ Decal 2 3003362 1 Angle, Tee Bar Mount 3 3017347 1 Bracket, DS Top, Spreader Mount 4 301775 3 1 Bracket, PS Top, Spreader Mount 5-9 3012415 1 Kit, Stake Pocket Anchor
5 2 Pad, Rubber, Large Stake Pocket Anchor 6a 2 Block, Rubber, Large Stake Pocket Anchor 6b 2 Block, Rubber, Small Stake Pocket Anchor 7 2 Plate, Bottom, Stake Pocket Anchor 8 2 Plate, Top, Stake Pocket Anchor 9 2 Screw, HHC-1/2-13 x 5 Gr. 5 ZN
10 3003330 4 Angle, Stake Pocket Anchor 11 B27087BZ 4 Adjustable Yoke, 5/8-18, 1/2" PH, Zinc 12a TR6218514 NF ZN 2 Rod, Threaded Adjustment, TGS05B 12b TR6218520NFZN 2 Rod, Threaded Adjustment, TGS01B 13 B27081-27BZ 4 Pin, Clevis 1/2 x 1.78 ZP 14 FNJ063018038 4 Nut, Jam Style 5/8-18 Zinc 15 HP9 4 Pin, Hair Cotter, .09 Zinc 16 FWF050106010 24 Washer, Flat 1/2" SAE Zinc 17 FCS050 013150 12 1/2-13 x 1.5 Hex Head Cap Screw Gr. 5 18 FNE050013053 12 Nut, Nylock 1/2-13 Zinc 19 FCS050013500 2 Screw, HHC-1/2-13 x 1 Gr. 5 ZN
18
TGS05B
TGS01B
4
14
11
9
12
17
15
10
3
8
5
6
7
13
18
16
17
DETAIL A
FULL ONE YEAR WARRANTY
Manufacturer will repair, or at manufacturer’s discretion will
replace any part of this salt spreader which proves to be defective
in workmanship or material under normal use for a period of one
year from the date of delivery to the original purchaser. Any cost
incurred in returning the product to the supplier is the responsibil­ity of the consumer.
EXCLUSIONS
Manufacturer shall not be liable for special, incidental, or conse­quential damages, or for damages resulting from lack of necessary maintenance, from misuse, abuse, acts God, or alteration of the
product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
300772 2 Rev. C
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