Salda AMBERAIR COMPACT RH Series, AMBERAIR COMPACT 7 RH E, AMBERAIR COMPACT 7 RH W, AMBERAIR COMPACT 7 RH C Mounting And Installation Instruction

AMBERAIR COMPACT RH
EN MOUNTING AND INSTALLATION INSTRUCTION
1. CONTENTS
2. SYMBOLS AND MARKING 3
3. SAFETY INSTRUCTIONS AND PRECAUTIONS 3
4. INFORMATION ABOUT THE PRODUCT 4
4.1. DESCRIPTION 4
4.1.1. CASING 5
4.2. DIMENSIONS AND WEIGHT 6
4.3. TECHNICAL DATA 7
4.4. OPERATING CONDITIONS 8
4.5. STANDARD PACKAGE OF COMPONENTS 9
4.6. DESCRIPTION OF COMPONENTS 9
4.7. SPARE PARTS 10
5.1. RECEPTION OF GOODS 11
5.2. TRANSPORTATION AND STORAGE 11
5.3. UNPACKING 12
5.4. MOUNTING DIAGRAM 13
5.5. MOUNTING 14
5.5.1. PLACE REQUIREMENTS FOR THE EQUIPMENT AND MOUNTING POSITIONS 15
5.6. CONNECTION OF AIR DUCTS 16
5.7. CONNECTION OF THE UNIT TO ELECTRIC NETWORK 17
5.8. START-UP RECOMMENDATIONS 17
5.8.1. SYSTEM PROTECTION 17
5.8.2. PRE-STARTUP RECOMENDATIONS OF THE UNIT (IN THE PRESENCE OF THE ENDUSER) 17
6. MAINTENANCE 17
6.1. SAFETY INSTRUCTION 17
6.2. COVER OPENING 17
6.3. FILTERS AND PREFILTER MAINTENANCE 18
6.4. FANS MAINTENENCE 18
6.5. HEAT EXCHANGER MAINTENANCE 19
6.6. CONTROL BOARD MAINTENANCE 20
6.7. ELECTRIC, WATER HEATER AND COOLER MAINTENANCE 20
7.1. DEVICE CONTROL 21
7.2. MEANING OF THE SYMBOLS USED IN THE INSTRUCTIONS AND ON THE DEVICE 21
7.3. MAIN DEVICE FUNCTIONS 21
7.4. DESCRIPTION OF THE UNITS FUNCTIONS 23
8.1. CONNECTION FO ACCESSORIES 26
8.1.4. ELECTRICAL DIANGRAMS AND ABBREVIATION IN ELECTRICAL CIRCUIT DIAGRAMS 26
9. GENERAL RECOMMENDATIONS FOR THE MAINTENANCE OF VENTILATION SYSTEM 66
12.1. LIMITED WARRANTY COUPON 69
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2. SYMBOLS AND MARKING

LN: XX000000
2019.01.01
Warning – pay attention Additional information
Stick the auxiliary label on the unit (on an easily accessible place) or on the dashed place of a technical manual in order to keep the important information about the unit.
LN: XX000000
2019.01.01
Figure 2.1 - Technical label
1 - Logo; 2 - Product code (SKU); 3 - Product name; 4 - Technical data; 5 - Production place; 6 - Batch number and production date; 7 - Serial
Figure 2.2 - Indication for duct connection.
ODA - outdoor air; SUP - supply air; ETA - extract air; EHA - exhaust air.
Units tested and produced according to EC directives
AmberAir Compact range is Eurovent certied product
SALDA – associated member of the Eurovent association (Europe’s Industry Association for Indoor Climate (HVAC), Process Cooling, and Food Cold Chain Technologies)
VDI 6022
AmberAir Compact SD50+ units designed of the VDI 6022 Part 1 guideline (Hygiene require­ments for ventilation and air-conditioning systems and units)
SALDA world like to inform you that based on the Commission Regulation (EU) No 1253/2014 for enforcing directive 2009/125/EC (hereinafter referred to as ErP diretive), the operational area of certain AHU within the European Union is regulated by certain conditions. The AHU can only be used within the EU when it meets the requirements of the ErP directive. If certain AHU doesn’t have CE mark on it, use thereof is strictly prohibited in the EU.
number.

3. SAFETY INSTRUCTIONS AND PRECAUTIONS

Device is manufactured in compliance with the following directives:
• Machinery Directive, 2006/42/EC;
• Low Voltage Directive (LVD) 2014/35/EU;
• EMC Directive (EMC) 2014/30/ES;
• Ecodesign Directive, No 1253/2014.
Read these instruction very carefully before installing and using this equipment. Installation, connection and maintenance should be carried out by
a qualied technician and in accordance with the local rules and legal acts. The company shall take no responsibility for injuries su󰀨ered by people or for damaged property, if the safety requirements are not followed or the device is modied without the permission of the manufacturer.
EN | 3AMBERAIR COMPACT RH v2019.08
Main safety rules
Danger
• Before performing any electrical or maintenance tasks make sure, that the device is disconnected from the mains, that all moving parts of the device have stopped.
• Make sure that the fans can not be accessed through air ducts or branch openings.
• If you notice liquids on electric parts or connections that bear voltage, stop the operation of the appliance.
Do not conect the device into the mains, that di󰀨ers from that indicated on the label or on the housing, or in technical documentation.
• Voltage of the mains should comply with the electrotechnical parameters indicated on the label, or in technical documentation.
• The device should be earthed in accordance with the rules of installation of electric appliances. It is forbidden to turn on and use unearthed device. Follow the requirements of the device’s labels that indicate Danger.
Warnings
Connection of electricity and maintenance of the device should be performed only by a qualied personnel, in accordance with the manufacturer’s instructions and valid safety requirements.
• In order to reduce risk during installation and maintenance, suitable protective clothes should be worn.
• Beware of sharp angles while performing installation and maintenance tasks.
• Do not touch heating elements until they haven’t cooled down.
• Some devices are heavy, thus one should be very careful while transporting and installing. Use suitable lifting equipment.
• While connecting electricity to the mains a circuit breaker of suitable size is necessary.
Warning!
• If the device and additional components is installed in a cold environment, make sure that all connections and tubes are properly isolated. Intake and discharge air ducts should be isolated in all cases.
• Openings of the ducts should be covered during transportation and installation.
• Make sure not to damage the heater when connecting the piping of the water heater. For tightening up, use a wrench/spanner.
Before starting the equipment
• make sure, that there are no strange objects inside;
• manually check whether fans are not stuck or blocked;
• if rotary heat exchanger is installed in the device, make sure that it is not stuck or blocked;
• check the grounding;
• make sure that all components and accessories are connected in accordance with the project or provided instructions.

4. INFORMATION ABOUT THE PRODUCT

4.1. DESCRIPTION

AmberAir Compact 7 RH include the following model options:
Model: 7RH Model box: SD50+ (T2TB1), SD50 (T3 TB4), MD50+(T3 TB1), MD50(T3 TB4). Heating electric coil: EL1 (low power), EL2 ( medium power), EL3 ( high power). Heating water coil: HW1 ( low power), HW2 (medium power), HW3 (high power, only for vertical), HW4 (extra high power only for vertical). Right or left models: R (Right) L (Left). The side where the supply air is located when viewed from the access side. Fan (plastic/metal impellers): F1 (low power), F2 (medium power), F3 (high power), F4 (extra high power). Rotor: C (Condensation), E (Hygroscopic), S (Sorption). Cooling water coil: HW1 (low power), HW2 (medium power). More power capacity available with accesories. Control type: C1 MCB, C2 Pre-wiring.
AmberAir Compact is a compact-class ventilation unit with a heat recovery system. Its technical parameters are provided in the tables below.
PARAMETER VALUE VALUE VALUE
Model size 7 RH E 7 RH W 7 RH C Heat exchange type Rotor Rotor Rotor Instalation type Horizontal Horizontal Horizontal Service side Right/Left Right/Left Right/Left Fan type EC EC EC Integrated heater/cooler Electrical Water Cooler Control type MCB or Pre-wiring MCB or Pre-wiring MCB or Pre-wiring Filter type Bag / panel Bag / panel Bag / panel Installation version indoor/outdoor indoor/outdoor indoor/outdoor Rotor drive 0-10V 0-10V 0-10V
Thank you for purchasing the devices of our company!
Not suitable for swimming pools, saunas and other similar facilities.
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4.1.1. CASING

The casing of AmberAir Compact SD50+ unclear meaning and thermal characteristics. More detailed information is provided in the tables below.
EN 1886:2008 data
MODEL BOX MD50 SD50 MD50+ SD50+
Casing strength class D2(M) D1(M) D2(M) D1(M) Casing air leakage class at - 400 Pa L1(M) L1(M) L1(M) L1(M)
Casing air leakage class at + 700 Pa L1(M) L1(M) L1(M) L1(M)
Filter bypass leakage class F9(M) F9(M) F9(M) F9(M) Thermal transmittance class T3 T3 T3 T2 Thermal bridging factor class TB4 TB4 TB1 TB1
Aluminium Aluminium
Casing proles options
Anodized aluminium Anodized aluminium
Corners Plastic Plastic Plastic Plastic Corners ammability (UL 94) HB HB HB HB Thickness of double skin panel 45,5 [mm] 45,5 [mm] 45,5 [mm] 45,5 [mm] Insulation material Stone wool Polyurethane foam Stone wool Polyurethane foam Insulation material density <95 [kg/m3] 45 [kg/m3] <95 [kg/m3] 45 [kg/m3] Insulation material thermal conductivity 0,033 [W/mK] 0,024 [W/mK] 0,033 [W/mK] 0,024 [W/mK]
Insulation material re reaction class (EN
13501-1:2007) External sheet metal thickness and coating
options Internal sheet metal thickness and coating
options
A1 B – s2 d0 A1 B – s2 d0
0,7 [mm] AluZn 185
0,7 [mm] AluZn 185 0,7 [mm] AluZn 185 0,7 [mm] AluZn 185 0,7 [mm] AluZn 185
0,5 [mm] Zn polyester painting RAL 7040
Aluminium without thermal break
Anodized aluminium without thermal break
0,7 [mm] AluZn 185
Aluminium without thermal break
Anodized aluminium without thermal break
0,5 [mm] Zn polyester painting RAL 7040
All AmberAir casing model boxes has rounded internal corners, which prevents accumulation of dust and dirt, facilitates cleaning and makes it possible to use in a hygienic unit design.
AmberAir MD50+ and SD50+ has thermal bridging factor class TB1 – it eliminates possibilities for condensate occurrence on outer surface of the unit. AmberAir MD50 and SD50 has thermal bridging factor class TB4 – under certain ambient conditions condensate may occur on outer surface of the unit.
Below illustrates AmberAir MD50, AmberAir SD50, AmberAir MD50+ and AmberAir SD50+ cross-sections.
Figure 4.1.1.1 - AmberAir MD50 cross-section.
1 – Corner prole, 2 – intermediate prole, 3 – special corner prole for connection between two sections, 4 – double skin stone wool panel, 5 -
rounded prole corners, 6 – non-porous gasket tted in special groove, 7 – panel block aluminium prole, 8 – panel block gasket
Figure 4.1.1.2 - AmberAir SD50 cross-section
1 – Corner prole, 2 – intermediate prole, 3 – special corner prole for connection between two sections, 4 – double skin polyurethane foam
panel, 5 - rounded prole corners, 6 – non-porous gasket tted in special groove, 7 – panel block aluminium prole, 8 – panel block gasket
EN | 5AMBERAIR COMPACT RH v2019.08
Figure 4.1.1.3 - AmberAir MD50+ cross-section
1 – Corner prole with thermal break strips, 2 – intermediate prole with thermal break strips, 3 – special corner prole with thermal break strips
for connection between two sections, 4 – double skin stone wool panel, 5 - rounded prole corners, 6 – non-porous gasket tted in special
groove, 7 – panel block aluminium prole, 8 – panel block gasket
Figure 4.1.1.4 - AmberAir Compact SD50+ cross-section
1 – Corner prole with thermal break strips, 2 – intermediate prole with thermal break strips, 3 – special corner prole with thermal break strips for connection between two sections, 4 – double skin polyurethane foam panel, 5 - rounded prole corners, 6 – non-porous gasket tted in spe-
cial groove, 7 – panel block aluminium prole, 8 – panel block gasket.

4.2. DIMENSIONS AND WEIGHT

L
A
L2/L2*
C C
B B
L1 L3
B B
A
D D
W
W/W*
H
H
C C
H2
W
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L
L1 L3
B
C C
L2/L2*
C1
A
D
B B
H
C
A
D D
W
W/W*
H1
B1
H2
A1
Dimensions, [mm]
L L1 L2 L2* L3 W W* H H1 H2 C C1 C2 d A B A1 B1 2230 880 675 725 675 1905 2105 2180 140 125 563 337 440 20 1753 974 1753 522
Weight, [kg] 950*
*Specied weight can vary depending on selected unit conguration

4.3. TECHNICAL DATA

ELECTRICAL DATA
Model
Fans power, [kW]
Fans curent, [A]
Fans phase/ voltage, [?/V]
Heat power, [kW]
heater curent [A]
heater phase/ voltage, [?/V]
Total power and curent, [kW/A]
PLASTIC IMPELLER
7 RH F1 E1 5,00 8 3~ / 400 27 39,02 3~ / 400 32,5 / 50,02
7 RH F1 E2 5,00 8 3~ / 400 30 43,36 3~ / 400 35,5 / 54,36
7 RH F1 E3 5,00 8 3~ / 400 51 73,71 3~ / 400 56,5 / 84,71
7 RH F1 W 5,00 8 3~ / 400 0,8 3,48 1~ / 400 6,3 / 14,48
7 RH F2 E1 5,80 9,6 3~ / 400 27 39,02 3~ / 400 33,3 / 51,62
7 RH F2 E2 5,80 9,6 3~ / 400 30 43,36 3~ / 400 36,3 / 55,96
7 RH F2 E3 5,80 9,6 3~ / 400 51 73,71 3~ / 400 57,3 / 86,31
7 RH F2 W 5,80 9,6 3~ / 400 0,8 3,48 1~ / 400 7,1 / 16,08
7 RH F3 E1 6,80 10,8 3~ / 400 27 39,02 3~ / 400 34,3 / 52,82
7 RH F3 E2 6,80 10,8 3~ / 400 30 43,36 3~ / 400 37,3 / 57,16
7 RH F3 E3 6,80 10,8 3~ / 400 51 73,71 3~ / 400 58,3 / 87,51
7 RH F3 W 6,80 10,8 3~ / 400 0,8 3,48 1~ / 400 8,1 / 17,28
7 RH F4 E1 11,60 19,2 3~ / 400 27 39,02 3~ / 400 39,1 / 61,22
7 RH F4 E2 11,60 19,2 3~ / 400 30 43,36 3~ / 400 42,1 / 65,56
7 RH F4 E3 11,60 19,2 3~ / 400 51 73,71 3~ / 400 63,1 / 95,91
7 RH F4 W 11,60 19,2 3~ / 400 0,8 3,48 1~ / 400 12,9 / 25,68
EN | 7AMBERAIR COMPACT RH v2019.08
METAL IMPELLER
7 RH F1 E1 5,00 8 3~ / 400 27 39,02 3~ / 400 32,5 / 50,02
7 RH F1 E2 5,00 8 3~ / 400 30 43,36 3~ / 400 35,5 / 54,36
7 RH F1 E3 5,00 8 3~ / 400 51 73,71 3~ / 400 56,5 / 84,71
7 RH F1 W 5,00 8 3~ / 400 0,8 3,48 1~ / 400 6,3 / 14,48
7 RH F2 E1 7,20 11,6 3~ / 400 27 39,02 3~ / 400 34,7 / 53,62
7 RH F2 E2 7,20 11,6 3~ / 400 30 43,36 3~ / 400 37,7 / 57,96
7 RH F2 E3 7,20 11,6 3~ / 400 51 73,71 3~ / 400 58,7 / 88,31
7 RH F2 W 7,20 11,6 3~ / 400 0,8 3,48 1~ / 400 8,5 / 18,08
7 RH F3 E1 7,20 11,8 3~ / 400 27 39,02 3~ / 400 34,7 / 53,82
7 RH F3 E2 7,20 11,8 3~ / 400 30 43,36 3~ / 400 37,7 / 58,16
7 RH F3 E3 7,20 11,8 3~ / 400 51 73,71 3~ / 400 58,7 / 88,51
7 RH F3 W 7,20 11,8 3~ / 400 0,8 3,48 1~ / 400 8,5 / 18,28
7 RH F4 E1 14,40 23,2 3~ / 400 27 39,02 3~ / 400 41,9 / 65,22
7 RH F4 E2 14,40 23,2 3~ / 400 30 43,36 3~ / 400 44,9 / 69,56
7 RH F4 E3 14,40 23,2 3~ / 400 51 73,71 3~ / 400 65,9 / 99,91
7 RH F4 W 14,40 23,2 3~ / 400 0,8 3,48 1~ / 400 15,7 / 29,68
7RH FILTER DATA Filter code Type Width, [mm] Height, [mm] Depht, [mm] Bag nr. Class* E󰀩ciency*
Filtras FMK 592x490x350-7/F9 Bag lter 592 490 350 7 ePM1 85
Filtras FMK 592x490x350-7/M5 Bag lter 592 490 350 7 EePM10 60
Filtras FMK 592x490x350-7/SGF7 Bag lter 592 490 350 7 ePM1 70
Filtras FMK 592x490x570-8/F9 Bag lter 592 490 570 8 ePM1 85
Filtras FMK 592x490x570-8/M5 Bag lter 592 490 570 8 EePM10 60
Filtras FMK 592x490x570-8/SGF7 Bag lter 592 490 570 8 ePM1 70
Filtras MPL 592x490x46 F7 Panel lter 592 490 46 - ePM1 70
Filtras MPL 592x490x46 F9 Panel lter 592 490 46 - ePM1 85
Filtras MPL 592x490x46 M5 Panel lter 592 490 46 - EePM10 65
Filtras MPL 592x490x46 G4 Panel lter 592 490 46 - Coarse 85 50
* - according to ISO 16890.

4.4. OPERATING CONDITIONS

PLACE OF OPERATION
Operation in explosive environment prohibited Transporting of the polluted air prohibited Outdoor air temeperature without preheater -23/+40 °C Outdoor air temperature limits with a selected pre-heater on an air duct -40/+40 °C Outdoor air max humidity 90 % Temperature limits of an extracted air +15 / +40 °C Extract air max humidity 60 % Maximum room temperature for installing the unit 0 / +40 °C
The air handling units installed outdoors shall be started only when the following obligatory conditions established by the manufacturer are met:
• Units that are stored at the site before installation shall be sealed using additional means in order to prevent the accumulation of moisture inside the unit.
• If the unit is installed and is not started for continuous operation, it must be ensured that no warm/humid air enters the unit through air ducts and that no moisture condensates inside the unit.
• If the ventilation units stand idle for a long time or are started infrequently, the system must be blown down at the maximum capacity 1/24 h to dehumidify.
Voltage to the automatics of the unit is installed and connected; the system of water products is lled with glycol/water.
In case of failure to comply with the requirements set out above, the manufacturer shall have the right not to refute the warranty in respect of the occurrence of moisture/water in damaged components.
INDOORS / OUTDOORS / INDOORS AND OUTDOORS / OUTDOORS WITH SPECIAL ACCESSORIES
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4.5. STANDARD PACKAGE OF COMPONENTS

7
4
8
3
2
6
1
5
12
16
11
15
10
14
9
13
20
19
18
17
Standard package (without optional accessories) includes:
Anti-vibration pad Set of bolts and nuts for
pad connection

4.6. DESCRIPTION OF COMPONENTS

outdoor air supply air extract air exhaust air
19
17
9
Supply air temperature
sensor TJ
6
3
5
12
2
4
14
10
11
Key Seal prole
8
7
18
1
15
20
13
16
17
9
5
19
6
3
12
2
4
18
14
10
11
16
13
1
8
7
20
15
1 - supply air fan; 2 - supply air fan pressure sensor (on control board); 3 - extract air fan; 4 - extract air fan pressure sensor (on control board);
5 - supply air lter; 6 - supply air lter lter pressure sensor; 7 - extract air lter; 8 - extract air lter pressure sensor; 9 - supply air prelter;
10 - heat exchanger; 11 - heat exchanger motor; 12 - heat exchanger motor driver; 13 - heater/cooler - electrical/water (water cooler only on
horizontal supply chanel); 14 - control box; 15 - mountaining base; 16 - supply air temperature sensor; 17 - outdoor air temperature sensor; 18 -
after rotor temperatre sensor; 19 - exhaust air tempetarure sensor; 20 - extract air temperature and humidity sensor DTJ.
EN | 9AMBERAIR COMPACT RH v2019.08

4.7. SPARE PARTS

Door
Fan units
Heat exchangers (Condensation (width-200 mm))
Heat exchangers (Enthalpy (width-200 mm))
Heat exchangers (Sorption (width-200 mm))
Heat exchangers (Condensation (width-250 mm))
Heat exchangers (Hygrscopic (width-250 mm))
Heat exchangersi (Sorption rotor molecural sieve 3A (width-250 mm))
Durys 7RH-PVS/IVS 2058x553 -PU GPUD232_1162M Durys 7RH-PVS/IVS 2058x553-Vata GPUD232_1165M Durys 7RH-PVS 1838x758 -PU GPUD232_1177M Durys 7RH-PVS 1838x758-Vata GPUD232_1164M Durys 7RH-RS 2058x553 -PU GPUD232_1162M Durys 7RH-RS 2058x553-Vata GPUD232_1169M Durys 7RH-RS H2xW2 -PU-250 GPUD232_1175M Durys 7RH-RS H2xW2-Vata-250 GPUD232_1176M Vent. 1093 VQ RH35C-ZID.DC.CR (114500) CF GPUVM224_1093_1094 Vent. 1094 VQ RH45C-ZIK.DG.CR (114880) CF GPUVM224_1094_1094 Vent. 1095 VQ RH56C-ZID.GG.CR (114631) CF GPUVM224_1095_1095 Vent. 1098 VQ RH35C-ZID.DC.1R (113484) CF GPUVM224_1098_1094 Vent. 1099 VQ RH45C-ZID.GG.1R (113966) CF GPUVM224_1099_1094 Vent. 1100 VQ RH56C-ZID.GG.1R (113974) CF GPUVM224_1100_1095 Šil. rot. P-E20-1900 ZSLROPT0020 Šil. rot. P-E16-1900 ZSLROPT0021 Šil. rot. P-E20-1700 ZSLROPT0022 Šil. rot. P-E16-1700 ZSLROPT0023 Šil. rot. P-E20-1500 ZSLROPT0024 Šil. rot. P-E16-1500 ZSLROPT0025 Šil. rot. E-E20-1900 ZSLROET0007 Šil. rot. E-E16-1900 ZSLROET0008 Šil. rot. E-E20-1700 ZSLROET0009 Šil. rot. E-E16-1700 ZSLROET0010 Šil. rot. E-E20-1500 ZSLROET0011 Šil. rot. E-E16-1500 ZSLROET0012 Šil. rot. N-E20-1900 ZSLRONT0001 Šil. rot. N-E16-1900 ZSLRONT0002 Šil. rot. N-E20-1700 ZSLRONT0003 Šil. rot. N-E16-1700 ZSLRONT0004 Šil. rot. N-E20-1500 ZSLRONT0005 Šil. rot. N-E16-1500 ZSLRONT0006 Šil. rot. ST1-LN-WV-1900 ZSLROST0099 Šil. rot. ST1-XN-WV-1900 ZSLROST0100 Šil. rot. ST1-LN-WV-1700 ZSLROST0101 Šil. rot. ST1-XN-WV-1700 ZSLROST0102 Šil. rot. ST1-LN-WV-1500 ZSLROST0103 Šil. rot. ST1-XN-WV-1500 ZSLROST0104 Šil. rot. SE1-LN-WV-1900 ZSLROSE0001 Šil. rot. SE1-XN-WV-1900 ZSLROSE0002 Šil. rot. SE1-LN-WV-1700 ZSLROSE0003 Šil. rot. SE1-XN-WV-1700 ZSLROSE0004 Šil. rot. SE1-LN-WV-1500 ZSLROSE0005 Šil. rot. SE1-XN-WV-1500 ZSLROSE0006 Šil. rot. HM1-LN-WV-1900 ZSLROHM0010 Šil. rot. HM1-XN-WV-1900 ZSLROHM0011 Šil. rot. HM1-LN-WV-1700 ZSLROHM0012 Šil. rot. HM1-XN-WV-1700 ZSLROHM0013 Šil. rot. HM1-LN-WV-1500 ZSLROHM0014 Šil. rot. HM1-XN-WV-1500 ZSLROHM0015
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Variklis OJ-MRHX-3P04-15
Rotor drives and controllers
Electrical heaters
Water heaters
Water coolers
Control board
Filters (Pocket)
Filters (Panel)
Pre-lters (Panel) Filtras MPL 592x490x46 CORS-65 (G4) ZFEPF252
Sensors
Variklis OJ-MRHX-3P08-15 Valdiklis rot. OJ-DRHX-1220-MAD5 8Nm ZAKVA055 Valdiklis rot. OJ-DRHX-1220-MAD5 4Nm ZAKVA054 Šild. el. AAC 7R-27-3f-NIS-H ZESAAC027 Šild. el. AAC 7R-27-3f-NIS-V ZESAAC028 Šild. el. AAC 7R-30-3f-NIS-H ZESAAC025 Šild. el. AAC 7R-30-3f-NIS-V ZESAAC026 Šild. el. AAC 7R-51-3F-NIS-H ZESAAC022 Šild. el. AAC 7R-51-3F-NIS-V ZESAAC021 Šild. vand. 1 eil. Compact 7 R H GNGPR168_1155_0 Šild. vand. 2 eil. Compact 7 R H GNGPR168_1156_0 Šild. vand. 1 eil. Compact 7 R V GNGPR168_1157_0 Šild. vand. 2 eil. Compact 7 R V GNGPR168_1158_0 Šild. vand. 3 eil. Compact 7 R V GNGPR168_1159_0 Aušin. vand. 2 eil. Compact 7 R H GNGPR168_1161_0 Aušin. vand. 4 eil. Compact 7 R H GNGPR168_1162_0 Aut.219.1140-7R-E3-C1 GAUSM219_1140_1140 Aut.219.1141-7R-W-C1 GAUSM219_1140_1141 Aut.219.1145-7R-E-C2 GAUSM219_1140_1145 Aut.219.1142-7R-W-C2 GAUSM219_1140_1142 Filtras FMK 592x490x350-8 ePM1-85-SG (F9) ZFEFMK1186 Filtras FMK 592x490x350-7 CORS-85-SA (M5) ZFEFMK1182 Filtras FMK 592x490x350-7 ePM1-70-SG (F7) ZFEFMK1185 Filtras FMK 592x490x570-7 ePM1-85-SG (F9) ZFEFMK1181 Filtras FMK 592x490x570-8 CORS-85-SA (M5) ZFEFMK1184 Filtras FMK 592x490x570-8 ePM1-70-SG (F7) ZFEFMK1183 Filtras MPL 592x490x46 ePM1-70 (F7) ZFEPF237 Filtras MPL 592x490x46 ePM1-85 (F9) ZFEPF238 Filtras MPL 592x490x46 ePM10-55 (M5) ZFEPF236
Jutiklis temp. TJ1TE-NTC10K3B-4.5x90P-2x6,0mPVC­FL
Jutiklis DTJ100.1.50 PJUT0081 Jutiklis temp. TJ1TE-NTC10k3-6x6x22B-2x5.0 m PVC PJUT0069 Temperaturos jutikliui TJ1-NTC10k3B-6x240S-
2x2.0mPVC-CF
PJUT0071
PJUT0076

5. INSTALATION

5.1. RECEPTION OF GOODS

Each device is thoroughly checked before transportation. When receiving goods it is recommended to check whether devices were damaged during transportation. If damage to the device is identied, immediately inform the representatives of a transport company. Please inform a rep­resentative of the manufacturer, if any deviation from the order is noticed.

5.2. TRANSPORTATION AND STORAGE

• All units are packed in the factory to withstand regular conditions of transportation.
• The package is only for protection purpose!
• When unloading and storing the units, use suitable lifting equipment to avoid damage or injuries. Do not lift units by holding on power supply
cables, connection boxes, air extract or exhaust anges. Avoid impact and shock overloads. Before installation units must be stored in a dry
room with the relative air humidity not exceeding 70% (at +20 °C) and with an average ambient temperature ranging between +5 °C and +30 °C. The place of storage must be protected against dirt and water.
• The units must be transported to the storage or installation site using forklifts.
• The storage is not recommended for a period longer than one year. In case of storage longer than one year, before the installation it is neces­sary to verify whether the bearings of fans and motor rotate easily (turn the impeller by hand) and if the electric circuit insulation is not damaged or the moisture is accumulated.
• AmberAir Compact are lifted from the pallet with a forklift or slings, which are inserted through the supporting legs (four corners).
• AmberAir Compact are lifted from the pallet with a forklift at the recesses at the supporting base, or with slings.
EN | 11AMBERAIR COMPACT RH v2019.08
The product is heavy. Exercise caution when transporting and installing.
W/W*
Dimensions, [mm]
H W W* L1 L2 L3
2480 2150 2350 830 830 1000
* - Extended rotor section pallet lenght
The product can be lifted with a forklift or a crane using slings. When lifting with a forklift, the length of the fork must be greater than the length or width of the product (depending on the product version).
Figure 5.2.1 - AmberAir Compact lifting with a forklift
When lifting the product with slings, it is necessary to insert spacers between them in order to prevent damage to the casing of the product.
Figure 5.2.2 - AmberAir Compact lifting with slings

5.3. UNPACKING

Remove the lm from the unit.
Remove the bracing packaging tape which keeps the protective proles.
Remove the protective proles.
• Unscrew the wood screws which fasten the unit legs to the pallet.
• After unpacking the unit, examine it to make sure that it it has not been damaged during transportation. The installation of damaged units is prohibited!
• Verify that all ordered equipment are delivered before starting the installation. Any deviation from the ordered equipment must be reported to the supplier of products.
12 | EN AMBERAIR COMPACT RH v2019.08
• AmberAir Compact are lifted from the pallet with a forklift at the recesses at the supporting base, or with slings.

5.4. MOUNTING DIAGRAM

Figure 5.4.1 - With automatic
Figure 5.4.2 - Prie-wiring
TV1_P/TV1_I
Figure 5.4.3 - GK
T2 TV1_P/TV1_I
EN | 13AMBERAIR COMPACT RH v2019.08
TV1_P/TV1_I
T2 TV1_P/TV1_I
TV2_P/TV2_I
M
CO
2
T4 TV3_P/TV3_I
TV2_P/TV2_I
Figure 5.4.4 - KPS
T4 TV3_P/TV3_I
TV2_P/TV2_I
Figure 5.4.5 - Indication for duct connection. Figure 5.4.6 - Ventilated premises
ODA - outdoor air; SUP - supply air; ETA - extract air; EHA - exhaust air.
LIST OF COMPONENTS A1 Fire damper actuator I FILTER1 Supply air prelter A2 Fire damper actuator II FILTER2 Supply air lter DTJ Extract air temperature and humidity sensor FILTER3 Extract air lter GK AHU component KE1 Electric heater IV Exhaust air fan KE2 Duct Electric heater KPS Duct component KV1 Water heater M2 Outdoor air damper actuator KV2 Duct Water heater M3 Exhaust air damper actuator M4 Water heater circulatory pump PE1 Electric preheater M5 Water heater valve actuator PS1.1/U5 Supply air prelter pressure switch/transmitter M6 Water cooler circulatory pump PS1.2/U6 Supply air lter pressure switch/transmitter M7 Water cooler valve actuator PS2/U7 Extract air lter pressure switch/transmitter M8 Water heater circulatory pump PV Supply air fan M9 Water heater valve actuator RR Rotor heat exchanger PSS DX cooler defrost pressure switch TE Exhaust air temperature sensor T1 AHU water heater protection thermostat TJ Supply air temperature sensor T2 AHU water cooling changeover thermostat TL Outdoor air temperature sensor T3 Duct water heater protection thermostat TR1 Air after rotor temperature sensor T4 Duct water cooling changeover thermostat
CW1 AHU Water cooler TV1_P/TV1_I
CW2 Duct Water cooler TV2_P/TV2_I
AHU Water heater temperature sensor (P-on the pipe/I-into the pipe)
Duct Water heater/cooler temperature sensor (P-on the pipe/I-into the pipe)
DX2 DX cooler

5.5. MOUNTING

Installation should only be performed by qualied and trained sta󰀨.
• When connecting air ducts, consider the notices indicated on the casing of the unit.
• Before connecting to the air duct system, the connection openings of ventilation unit should be closed.
When connecting the ducts , you should pay attention to the air ow direction indicated on the device housing.
Do not connect the bends close to connection anges of the unit. The minimum distance of the straight air duct between the unit and the rst branch of the air duct in the supply air duct must be 1xD, in air exhaust duct 3xD, where D is diameter of the air duct.
• It is recommended to use the accessories-holders. This will reduce vibration transmitted by the unit to the air duct system and environment.
Enough space must be left for opening of the maintenance door and lter covers.
• If the installed ventilation unit is attached to a wall, it may transmit noise vibrations to the premises. Though the level of noise caused by the fans is admissible, it is recommended to mount the unit at the distance of 400 mm from the nearest wall. If it is not possible, the mounting of the unit is recommended on the wall of the room where the level of noise is not important.
• Ducts are connected to the unit in such way that they could be easily disassembled and the heater could be removed from the unit when per­forming service or repair works.
• Can be installed outside if weather protected. An outdoor air section, OC is available as accessory.
14 | EN AMBERAIR COMPACT RH v2019.08
The protective lm is intended to protect the unit during transportation. It is recommended to remove the lm because oxida­tion signs may occur.
The products shall be installed on the legs. In order to do so, the unit should be slightly lifted. The hoisting methods are shown in the section “Transportation and Storage”.
Note. Before conecting sections, please, remove transportation rubber tapes from rotor wheel,
Extended rotor section connection

5.5.1. PLACE REQUIREMENTS FOR THE EQUIPMENT AND MOUNTING POSITIONS

1. The installation position only in the horizontal direction.
2. Install the supporting legs.
3. AmberAir Compact are assembled from separate sections.
4. They must be adjusted without a gradient.
5. Leave space in the front (1,5xL) that it would be su󰀩cient to open the doors and to remove or install a required component.
EN | 15AMBERAIR COMPACT RH v2019.08
Space for door opening L, [mm] 2000
outdoor air supply air extract air exhaust air
H1-R H1-L H2-R H2-L
HV1-R HV1-L HV2-R HV2-L
HV3-R HV3-L HV4-R HV4-L
HV5-R HV5-L HV6-R HV6-L

5.6. CONNECTION OF AIR DUCTS

Connected air ducts must be straight and have their own xing.
• Make sure that the fans can not be accessed through air duct heads. If it is possible to access the fan, protective grid should be installed. You can choose it in our website.
• Do not reduce the diameter of the piping near air inlet or exhaust ducts. If you want to reduce the speed of air in the system, drop of pressure and noise level, you can increase the diameter.
• In order to reduce the level of the noise in the air supply system, install silencers (see chapter on their installation).
16 | EN AMBERAIR COMPACT RH v2019.08
In order to reduce air loss in the system, the air ducts and prole parts should be of class C and higher. Their catalog can be found in our website.
• If air handling unit is installed in heated premises, outdoor and exhaust air ducts must be insulated in order to avoid heat loses and condensing. If AHU is installed outdoors, it’s recommended to insulate all the air ducts.
• It is recommended to maintain a distance of up to 8 meters between air intake and air exhaust ducts. Air supplying system should be installed further from potential air pollution sources.
Use holders while installing air ducts next to the ventilation equipment. They suppress vibration and ensure a rm installation of various system parts.
• Necessary holders can be found in our catalog or website.
A common mistake is that air ducts are attached to improper airow connection. On the ventilation equipment there are signs, indicating the air duct to be connected. Before starting the system carefully check whether the work was performed properly.

5.7. CONNECTION OF THE UNIT TO ELECTRIC NETWORK

Supply voltage to the unit must be connected by a qualied specialist following the manufacturer’s instructions and e󰀨ective safety instructions.
• The unit’s power network voltage must correspond to electrotechnical parameters of the unit indicated in the technical lable or in the technical manual.
• The unit’s voltage, power and other technical parameters are provided in the unit’s technical lable or in the technical manual. The unit must be
connected to the power network in compliance with the e󰀨ective requirements and following the manufacturer’s instructions.
• The unit must be earthed according to the rules on installing electrical equipment.
• It is prohibited to use extension wires (cables) and power network plug socket distribution devices.
• Prior to carrying out any ventilation unit installation and connection activities (until its hand-over to the customer), the unit must be disconnected from the power network.
• After installation of the ventilation unit, disconnection from the power network is performed through the external protection device and unit main switch.
• The unit must be thoroughly checked against damages (execution, control, measurement nodes) during transportation before it is connected to the power network.
The power cable can be replaced only by a qualied specialist upon the evaluation of the rated power and current.
The manufacturer does not assume any liability for personal injuries and property damage due to noncompliance with the provided instructions.

5.8. START-UP RECOMMENDATIONS

5.8.1. SYSTEM PROTECTION

The control automatics of the unit have integrated protection against a short circuit of those assemblies. The controllers have the following pro­tectors:
MCB
F1, F2 - 1A(5x20) MCB protection;
EX2
to change depending on the product
To ensure safe maintenance of the unit, it is necessary to turn o󰀨 main switch and/or external protection device.

5.8.2. PRE-STARTUP RECOMENDATIONS OF THE UNIT (IN THE PRESENCE OF THE ENDUSER)

Prior to start-up the system must be thoroughly cleaned. Check whether:
• operation systems and unit elements as well as automation and automation devices were not damaged during installation,
all electrical devices are connected to power supply and t for service,
• all necessary automation elements are installed and connected to power supply and MCB, EX1, EX2 terminal blocks,
• cable connection to MCB, EX1, EX2 terminal blocks comply with the existing power connection diagrams,
• all electrical equipment protection elements are properly connected (if they are additionally used),
• cables and wires correspond to all applicable safety and functional requirements, diameters, etc.,
• earthing and protection systems are properly installed,
• condition of all seals and sealing surfaces is correct.

6. MAINTENANCE

6.1. SAFETY INSTRUCTION

It’s necessary to stop the unit before opening it’s doors. Disconnect the main switch and open doors after fans stop com­pletely (approximately 2 min.). It necessary to assure, that the main switch cannot be turned on by the third parties.

6.2. COVER OPENING

1. Doors opening with handles (2-4 pic.)
2. Doors opening with clamp (5-11 pic.)
3. Remove coil tubes cover (5-11 pic.)
EN | 17AMBERAIR COMPACT RH v2019.08
Make sure, that units’ switch is at o󰀨 position (1 pic.).
Turn the handles 90 degrees (2 pic.). After pulling the doors towards yourself, return the handles to the primary position (3 pic.). Open the doors (4 pic.). All the doors of AmberAir Compact units can be opened accordingly. If the AHU is equipped by electrical heater, then, in order to open the doors just unscrew all 4 holding handles (5-8 pic.), remove the screws from
the inner side, after opening the side door (Fig. 10) and remove the doors (11 pic.). In case of water heater – unscrew pipe sealing half-rings rstly
(9 pic.).

6.3. FILTERS AND PREFILTER MAINTENANCE

1
2
After lter changing, reset lters timer if used lter timer. Strictly prohibited to operate the unit without lters!
It is recommended to change the lters every 3 - 4 months, or according to lter timer, or lter pressure relay or pressure
transmitter indication in remote control panel or BMS.
3
4

6.4. FANS MAINTENENCE

Before starting maintenance or repair work, make sure that the unit is disconnected from the electrical network and main
switch is turned o󰀨.
Maintenance should be performed only by experienced and trained sta󰀨.
• The fan should be inspected and cleaned at least once a year.
• Be sure the fan is disconnected from power source before performing any maintenance or repair.
• Begin maintenance works only after a full stop of the fan.
• When performing technical maintenance work, follow all work safety rules.
• The structure of the motor includes high-performance bearings. They are pressurised and, therefore, do not require lubrication throughout the motor service life.
• Detach fan connections from the unit.
• Disconnect fan air pressure hose.
• Impeller should be specially checked for build-up material or dirt which may cause an imbalance. Excessive imbalance can lead to accelerated wear on motor bearings and vibration.
• Clean the impellers and the inside of the casing with a soft, non-soluble and non-corrosive detergent and water, with ph (6-8).
• Do not use high pressure cleaner, abrasives, sharp instruments or caustic solvents that may scratch or damage housing and impeller.
18 | EN AMBERAIR COMPACT RH v2019.08
Do not plunge the motor into any uid while cleaning impeller.
• Make sure, that impeller’s balance weights are not moved.
• Make sure the impeller is not hindered.
• Mount the fan back into the unit. Connect the fan to power supply source. Connect air pressure hose.
If after maintenance the fan does not start or stop itself, contact the manufacturer. Malfunction of the fan can be identied according to the pressure in the system (when pressure transmitter are connected). When there is a fault in fans’ motor, any separate notice is shown on the control panel.
• Before starting the unit, make sure that no tools or other foreign items are left.
• Open the door of the rotor compartment and unscrew the fan ceiling frame bolts, pull the frame away from the fan unit to prevent damage to the fan seal when removing the unit;
• Open the door of the section from which the fan unit will be removed;
Disconnect the electrical connections and the pressure hose from the diuzė (?) nipple;
• Unscrew the fan locking screws and release the retainers;
• The fan unit is pulled out through the slide rails.
• It is recommended to use a lifting hook for lifting the fan unit from the product. Use the provided lifting holes
If there is a fan wall in the section, unscrew the 2nd (further from the door) sealing frame screws through the access through the inlet of the rst fan. The next steps in the removal of the fan unit are similar.
1
4
5
9 10
6
12 13
2
3
7 8
11

6.5. HEAT EXCHANGER MAINTENANCE

Before starting maintenance or repair work, make sure that the unit is disconnected from the electrical net work and main switch is turned o󰀨.
• Maintenance works may only be started after a full stop of the fans.
• Clean the heat exchanger once a year.
• Wash in hot soapy water or use pressure air. Do not use detergent containing ammonia.
• Check that the brushes are undamaged.
Check 2 times per year driving belt is su󰀩ciently taut, that it follws and that it is undamaged. If belt tension is too low it needs to be shortened.
• Be sure the fan is disconnected from power source before performing any maintenance or repair.
• When performing technical maintenance work, follow all work safety rules.
• Before starting the unit, make sure that no tools or other foreign items are left.
EN | 19AMBERAIR COMPACT RH v2019.08
1
2
3
5
4
6

6.6. CONTROL BOARD MAINTENANCE

Before starting maintenance or repair work, make sure that the unit is disconnected from the electrical net work and main switch is turned o󰀨.
Turn o󰀨 the main switch of the product.
• Open the doors of the product.
• Unscrew the switchboard from the control section.
• Disconnect the connections from the controller.
• Remove the controller.
• To reassemble, repeat the actions in the reverse order. When connecting connectors back pay attention to the connectors’ markings – they must match.

6.7. ELECTRIC, WATER HEATER AND COOLER MAINTENANCE

Turn o󰀨 the main switch of the product.
• Open the doors of the product.
• Disconnect the supply and return water pipelines.
• Remove the heater.
20 | EN AMBERAIR COMPACT RH v2019.08

7. CONTROL

7.1. DEVICE CONTROL

Ventilation unit can be controlled using a remote control, web interface via MB-Gateway and building management system. More information about the possibilities of controlling is provided in the table below.
MB-Gateway + WIFI + SALDA AIR app Stouch FLEX MCB SA-Control MB-Gateway BMS
+ + + + + Modbus RTU

7.2. MEANING OF THE SYMBOLS USED IN THE INSTRUCTIONS AND ON THE DEVICE

ODA
outdoor air
SUP
supply air
ETA
extract air
EHA
exhaust air

7.3. MAIN DEVICE FUNCTIONS

DESCRIPTIONS OF THE FUNCTIONS MCB
Humidity reduction +
Remote control connector +
BMS connection +
Date and time settings +
Manual components control +
System modes for easy end-user control (Stand-by, building protection, economy, comfort. Air ows are used in the system and
System mode switching from the external contact o
Supply air temperature control and compensation +
they are dedicated to specic modes)
BOOST function +
Event register (storing up to 50 entries) +
Digital input conguration +
Operation indication output +
Alarm indication output +
System monitoring +
Cold/heat recovery +
Winter/summer mode +
Weekly schedule + Holiday schedule +
Reset to factory defaults +
CO2 level reduction function o
Dryness protection +
Fans control according to air pressure +
Night cooling function +
Fire place function +
Fire protection from the external contact o
+
EN | 21AMBERAIR COMPACT RH v2019.08
Air dampers
Fans
Sensors
Electric heater
Electrical pre-heater
Water heater
Water cooler
Filters clogging monitoring
Fire damper
DX cooler
Recirculation
Rotor
Remote controllers
Outdoor air damper control +
0-10V control +
Supply/exhaust air fan fail indication (NC) +
Protection by RPM +
Air ow protection by pressure +
Supply air temperature sonsor +
Outdoor air temperature sensor +
DTJ extract air temperature and humidity sensor +
Exhaust air temperature sensor +
After rotor air temperature sensor +
Water heater temperature sensor +*
Water cooler temperature sensor +*
0-10V control +*
Automatic and Manual protection (NC) +*
0-10V control +*
Automatic and Manual protection (NC) +*
0-10V valve control +*
Water heater protection – thermostat (NC) +*
Water heater circulation pump control +*
Water heater protection – temperature sensor +*
0-10V valve control +*
Water cooler circulation pump control +*
Water cooler operation switching (cooling/heating) +*
Air lter protection according to pressure relays +*
Air lters timer +*
Air lter protection according to pressure transmitters +*
Fire damper control +
Fire damper test function +
0-10V control +*
DX cooler protection indication (NC) +*
DX cooler defrost (NC) +*
DX cooler operation switching (NO – cooling; NC – heating) +*
0-10V control +*
0-10VDC motor control +
On/O󰀨 power line control +
motor belt break protection +
rotation speed indication +
service timer +
S-Touch x
SA-Control x
FlexMCB x
22 | EN AMBERAIR COMPACT RH v2019.08
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