Manufactured for:
Sakura Finetek USA, Inc., Torrance, CA 90501 U.S.A.
Sakura Finetek Japan Co., Ltd., Tokyo, 135-0007, Japan
Sakura Finetek Europe B.V., 2804 AV Alphen aan den Rijn, NL
Notes on Use ......................................................................................................................... C.1
ii Revised 3/30/2010
Page 5
INTRODUCTION
Section 1
Safety Precautions
Operation of the Tissue-Tek® Glas™g2 Automated
Glass Coverslipper requires expert knowledge of the
target application as well as method of use. To use the
system correctly and safely, designate a “Lead System
Operator.”
When the system is delivered, the Lead System
Operator should receive explanation on the handling of
the system directly from the sales representative.
• Read this “Safety Precautions” section
beforehand to ensure the correct use of the
system.
• The cautionary instructions provided herein are
intended to ensure that the system will be used
safely in a manner preventing the operator from
injury and property damage. These instructions
provide important safety information that must be
heeded at all times.
• Images shown in the manual may partially differ
from those of the actual product.
• In this manual, instructions pertaining to different
levels of potential hazards are classified as
warnings, cautions, and notes and are indicated
under “Warning,” “Caution”, and “Note,”
respectively. Each class of instructions is defined
below.
NOTES, CAUTIONS, WARNINGS, and other safety
related labeling are provided throughout this manual
to indicate levels of potential hazards as defined
below:
NOTE Indicates a reminder or other helpful
information.
The symbols used on the labels attached to the
system are explained below. Labels bearing one of the
following symbols provide particularly important
information to know in order to ensure safety of the
operator, improve work efficiency, and protect the system
from damage. Be sure to check these labels and
understand the specified instructions before commencing
any work.
HOT SURFACE Indicates hot surfaces. Take precautions
to prevent burns.
BIOHAZARDPossibility of infections depending on
the type of specimens processed.
Prevent infections by using Personal
Protective Equipment (PPE) as required
by OSHA and any applicable state or
local regulations.
A label bearing this symbol specifies a
cautionary item. Improper handling
against the instruction may put the
operator in danger or damage the
system. Always follow the instructions.
A label bearing this symbol specifies an
action that must be taken. Always
follows the instructions.
A label bearing this symbol specifies a
prohibited item. Always follow the
instructions.
CAUTIONIndicates a potential hazard in which
failure to follow instruction may result in
damage to the Tissue-Tek
and/or other property, or may give poor
processing results.
WARNINGIdentifies a potential hazard in which
failure to follow instructions may result in
serious injury to the operator and/or
other personnel.
Revised 3/30/2010 1.1
®
Glas™ g2
Page 6
INTRODUCTION
General Description
The automatic coverslipper Tissue-Tek® Glas™ g2
(Figure 1-A) is a system that dispenses mounting medium
onto stained histopathological and cytopathological
samples on glass slides and coverslips the samples using
cover glasses.
• Up to 240 slides (corresponding to 12 baskets) can
be coverslipped in a continuous manner.
• The dispense volume of mounting medium and
coverslipping speed can be adjusted in real time.
• Different dispense volumes of mounting medium and
coverslipping speeds can be programmed according
to different tissue thicknesses.
• For best results, it is recommended to use the
Tissue-Tek
6419 (Bottle size is 500 mL).
• Drying fans are provided to reduce the drying time
after coverslipping.
• Activated carbon filters can be used to minimize
hazardous fumes.
• Using an optional link system, link the g2 with an
automatic slide strainer (Tissue-Tek
achieve automation of all tissue operations from
staining to coverslipping.
®
Glas™ Mounting Medium, product code
®
Prisma®), to
1.2 Revised 3/30/2010
Figure 1-A
Page 7
Section 1
Physical Characteristics
Figure 1-B
Figure 1-C
Front Side (Figure 1-B)
Cover .1. — Open this cover to fill cover glass or remove
an empty basket.
Loading station access door .2. —The loading station in
which baskets are placed is found behind this door.
Unloading door .3. —Receiving racks are placed behind
this door.
Power switch .4. —This switch is used to turn the system
power on/off.
Control panel .5. — This control panel is used to operate
the system.
Back Side (Figure 1-C)
Exhaust outlet .6. —Air from the interior of the system is
exhausted through this outlet. An external exhaust duct of
a diameter of 38 mm or 75 mm in size can be connected.
Circuit protector .7. —This is a safety component used
to protect against power surge.
Power inlet .8. —Connect the power cable here.
Contact terminal .9. —When the system is linked to an
automated stainer, these terminals connect to the link
cable.
Serial number label .10. — The serial number of the
system is specified on this label.
Revised 3/30/2010 1.3
Page 8
INTRODUCTION
[14]
[16]
[17] [11] [10]
Instrument Interior (Figure 1-D)
[15]
[12]
[13]
Figure 1-D
Mounting medium bottle area .11. —A 500 mL bottle
containing mounting medium must be placed in this area.
For best results, use the Tissue-Tek
®
Glas™ Mounting
Medium, product code 6419.
Loading station .12. —A xylene station in which baskets
are placed. The loading station can accommodate up to
three baskets.
Loading station receiver .13. —The base that facilitates
smooth removal and insertion of the loading station.
Unloading area .14. —Receiving racks are placed in this
area. Up to 12 receiving racks can be placed.
Receiving rack .15.—Slides that have been coverslipped
are automatically placed in each receiving rack.
Carousel (empty basket carousel) .16. — After coverslipping, empty baskets are placed here. The carousel can
accommodate up to 12 baskets.
Fume control (activated carbon filter drawer) .17. —
Activated carbon filters that adsorb the fumes generated
from the system are installed here.
1.4 Revised 3/30/2010
Page 9
Section 1
[25] [26]
[27]
[31] [30] [29] [28]
[27]
[21
[20
[19
[18
Instrument Interior (Figure 1-E)
[24]
Figure 1-E
Station 1 (slide retrieval) .18. — The slide retrieval arm
takes out slides from the baskets and places them in this
station. The slides that have been taken out from the
baskets are moved to station 2.
Station 2 (dispensing) .19. — At this station, mounting
medium is dispensed onto slides through the dispensing
nozzle. After mounting medium has been dispensed onto
the slides, the slides are moved to station 3.
Station 3 (coverslipping) .20. — At this station, cover
glasses are picked up and carefully placed onto slides.
The coverslipped slides are moved to station 4.
Station 4 (storage) .21. — At this station, coverslipped
slides are placed in receiving racks.
Drying fan 1 .22. — This fan removes excess xylene
after coverslipping to promote the drying of mounting
medium.
Drying fan 2 .23. — This fan removes xylene attached to
the back of the slide to promote the drying of the back of
the slide.
Cover glass holder .24. — Cover glasses are placed in
this holder.
Cover glass arm .25. — This arm picks up and retrieves
cover glasses one at a time and places them onto slides.
Dispensing nozzle down lever .26. — This lever is used
to lower the dispensing nozzle and dip it in the anti-drying
bottle.
Slide retrieval arm .27. — This arm grabs each slide and
retrieves it from a basket.
Dispensing nozzle .28. — This nozzle dispenses
mounting medium. The dispensing nozzle moves linearly
to dispense mounting medium onto a slide along a straight
line.
Waste container .29. — This container is used to remove
the excess mounting medium from the tip of the
dispensing nozzle.
Anti-drying bottle .30. — The tip of the dispensing
nozzle sits in this bottle when the instrument is idle. Put
solvent for mounting medium (xylene is recommended) in
this bottle to prevent the tip of the nozzle from clogging.
Dispensing pump reservoir .31. — Put solvent for
mounting medium (xylene is recommended) here to
prevent mounting medium from sticking to the interior of
the pump.
Revised 3/30/2010 1.5
Page 10
INTRODUCTION
[2] [1]
[3]
[4]
[9]
[8]
[14]
[5]
Control Panel (Figure 1-F)
[6]
[7]
[10]
[12]
[13]
[15]
Figure 1-F
[11
POWER switch .1. — This switch is used to turn the
power on/off.
POWER lamp .2. — This lamp remains on while the
power is on.
SPEED setting knob .3. — A rotary switch for changing
the coverslipping speed. The coverslipping speed can be
changed to one of eight levels from 1 (lowest speed) to 8
(highest speed).
VOLUME setting knob .4. — A rotary switch for changing
the amount of mounting medium dispensed. The volume
of mounting medium can be changed to one of 10 levels
from 30 µL to 120 µL.
Display screen .5. — The main screen that shows the
current system status and other information required for
operation.
SIZE key .6. — The size of cover glass can be changed
using this key. The four sizes of cover glass are 40, 50,
55, or 60 mm.
PRIME key .7. — Press this key once, and mounting
medium will be dispensed by the specified volume. Press
and hold the key for 3 seconds or more, and mounting
medium will be dispensed 10 times consecutively.
STOP key .8. — Use this key to pause the coverslipping
operation or cancel the initial priming of mounting medium.
START key .9. — Use this key to start a new coverslipping operation or resume the paused coverslipping
operation.
RACK lamp .10. — This lamp illuminates when the
unloading door is opened to place or remove receiving
racks.
LOAD lamp .11. — This lamp illuminates when the
loading station access door is opened to place baskets.
EXIT key .12. — Use this key to cancel the current setting
operation without saving the changes and return to the
previous screen.
MENU key .13. — Pressing this key displays the menu
screen. Press the key twice, and the sub menu screen
will appear.
ENTER key .14. — Press this key to accept and save the
current setting.
</> keys .15. — Use these keys to select a desired item
from a list. Pressing the < key moves the cursor up or to
the left, while pressing the > key moves the cursor down
or to the right.
Operational Temperature: 10°C to 40°C (50°F to 104°F)
Relative Humidity: 30-85% (non-condensing)
Protect from direct sunlight
Capacity
Coverslipping Speed: up to 420 slides/hour
Acceptable Dimensions for Slides
Dimensions:
25.0 to 26.0 (width) x 75.0 to 76.0 (length) mm
Thickness:
0.9 to 1.2 mm
Acceptable Dimensions for Cover Glass
Dimensions:
24 (width) x 40, 50, 55, 60 (length) mm
25 (width) x 40, 50, 55, 60 (length) mm
If 25-mm wide cover glasses are used, the system may
have to be readjusted.
Xylene-based mounting medium
D-Limonene-based mounting medium
Aliphatic-Hydrocarbon-based mounting medium
Revised 3/30/2010 1.7
Page 12
INTRODUCTION
1.8 Revised 3/30/2010
Page 13
INSTALLATION & SETUP
Section 2
General Information
This section provides detailed installation and setup
instructions for the Tissue-Tek
Coverslipper. The installation steps must be followed
correctly to ensure proper operation and service. Read this
Operating Manual carefully before attempting to operate
the instrument. Follow all instructions carefully.
The Tissue-Tek Glas g2 Coverslipper is a precision
instrument and must be handled accordingly. Rough
handling or dropping the instrument will disturb or damage
internal components. Always handle the instrument with
care.
Select a place where sufficient clearance can be provided around the instrument. A clearance of at least 10 cm
is required for the top and left side of the instrument. To
the right of the instrument, at least 30 cm should be
provided.
®
TM
Glas
g2 Automated Glass
Environmental Factors
Unpacking
Before unpacking the Glas g2 coverslipper, please
refer to the detailed instructions in the separate document
titled: “Tissue-Tek
call the local Sakura sales representative for assistance.
CAUTION: The instrument is very heavy and large;
therefore, it is strongly recommended that it always
be lifted and transported by at least two people, one
positioned on each side.
®
Glas™ g2 Unpacking Procedures” or
As with all sensitive electronic instruments, prolonged
exposure to excessive humidity and temperature should
be avoided. Temperature and humidity should be held
relatively constant. The ambient temperature range for
operating the instrument is 10°C to 40°C (50°F to 104°F).
The ambient operating humidity range is 30-85% relative
humidity.
Locate the instrument in a well-ventilated area,
avoiding exposure to corrosive vapors and extreme
variations in temperature or humidity. The area should be
clean and dust-free and have a firm, level surface capable
of holding at least 110 kg (242.5 lbs.) of weight. Be sure it
is near a power source that meets the electrical
requirements specified on the rating label located on the
rear of this instrument. The power receptacle must be
grounded and should be a dedicated line. Avoid proximity
to direct sunlight, open windows, sinks, ovens, hot plates,
open burners, or radiators.
Revised 3/30/2010 2.1
Page 14
INSTALLATION & SETUP
Unpacking the Accessories (Figure 2-A)
When opening the accessory box, confirm that all
accessories have been included with the instrument:
a 20-Slide basket adapter (10), product code 6138
a 20-Slide baskets (10), product code 4768
eceiving racks (12), product code 6504
a R
ower cord (1), product code A40-105-11
a P
a L
oading station (1), product code N94-013-00
a B
asket receiver, loading station (1), product code
N94-014-00
a L
id, loading station (1), product code N94-015-00
a Anti-drying bottle (1), product code 6423
aste container (1), product code 6430
a W
ispensing tray (1), product code N94-041-00
a D
a M
ounting medium bottle tray (1), product code
N94-357-00
a C
over glass tray (1), product code N94-041-00
a S
lide protect seat (1), product code N94-373-00
a Priming bottle (1), product code 6433
aste bottle (1), product code 6505
a W
ire brush (1), product code D8-60-0000
a W
a L
evel (1), product code D9-60-0000
a A
ctivated carbon cartridge (1), product code 6160
®
a Tissue-Tek
code 6168
a Operating manual (1), product code 0002783-01
Options (Figure 2-B)
22 Cover glass holder (250-slide type)
24 x 40 mm (1 piece), product code N94-084-00
24 x 50 mm (1 piece), product code N94-085-00
24 x 55 mm (1 set), product code N94-086-00
24 x 60 mm (1 set), product code N94-087-00
23 Exhaust hose set 1, product code 6506
24 Exhaust hose set 2, product code 6507
Glas™g2 link system (1 set), product
Shipped separately:
• Tissue-Tek
code 6419
®
Glas™ Mounting Medium, product
Figure 2-A
Figure 2-B
2.2 Revised 3/30/2010
Page 15
Section 2
Installation of Accessories and
Consumable Supplies
Installation of Accessories
This section explains how to install the various
accessories.
Using the Basket Adapter (Figures 2-C &
2-D)
1. Align the direction of the “UP SIDE” mark on the top
face of the basket adapter with the direction of the
“UP SIDE” mark on the side face of the basket.
2. Insert one tip of the basket adapter into a basket
adapter hole.
3. While gently pulling the basket adapter wire, insert
the other tip into a basket adapter hole.
NOTE: Place the slides in the basket by making sure
their tissue slide aligns with the “UP SIDE” direction.
Figure 2-C
“UP SIDE” mark
Figure 2-D
Installing the Receiving Rack (Figure 2-E)
1. Open the unloading door.
2. Grab the receiving rack (Figure 2-F) handle in such a
way that the slide unloading area faces to the right
side, and then place the receiving rack in the
recessed area of the unloading area (indicated by the
shaded box in Figure 2-G). Up to 12 receiving racks
can be placed.
3. Close the unloading door.
Front side of
receiving rack
Figure 2-E
Back side of
receiving rack
Figure 2-F
Figure 2-G
“UP SIDE” mark
Revised 3/30/2010 2.3
Recessed area where receiving racks are placed
Page 16
INSTALLATION & SETUP
Hole in basket receiver
Installing the Loading Station
1. Align the direction of the basket receiver with the
2. Fill with solvent until the specified level (approx. 1.5
3. Open the loading station access door, grab the
4. Place the loading station on the loading station
5
. Place the dedicated lid on the loading station and
6. Close the loading station access door.
direction of the loading station. Insert the pin inside
the loading station into the hole in the basket receiver,
then insert the loading station all the way to the end
(Figure 2-H & Figure 2-I).
Basket receiver
Specified fluid level
Loading station pin
Loading station
Label side
Figure 2-H
Figure 2-I
View of Complete Assembly
liters) is reached.
handle, and pull out the loading station receiver.
receiver by making sure the basket receiver faces the
right side (Figure 2-J).
push the loading station back into the system (Figure
2-K).
Handle
Loading station
receiver
Label side
Figure 2-J
Figure 2-K
Lid
CAUTION: If the amount of solvent is insufficient, air
bubbles may be introduced and tissues may dry up.
2.4 Revised 3/30/2010
Page 17
Section 2
Fill solvent until this
til this line just
Figure 2-N
Connecting the Power Cable
1. Turn the power switch to OFF.
2. Connect the power cable to the power inlet on the
system (Figure 2-L).
3. Connect the power plug to a power outlet with a
grounding terminal (3P).
Installing the Mounting Medium Bottle
Tray
1. Place the mounting medium bottle tray (A) by aligning it
with the pins provided on the inner face of the bottom
plate of the mounting medium storage area (Figure 2-M).
2. Place the mounting medium bottle tray (B) by aligning
it with the pins provided on the outer face of the
bottom of the mounting medium storage area (Figure
2-N).
Mounting medium
bottle tray (A)
Power inlet
Figure 2-L
Figure 2-M
Mounting medium
bottle tray (B)
Installing the Dispensing Tray
1. Turn the power switch to OFF.
2. Open the cover.
3. Place the dispensing tray in the system.
4. Fill solvent in the anti-drying bottle until just below the
lid (Figure 2-O). The dispensing nozzle should sit
above the fluid level so the solvent vapors prevent the
mounting medium at the tip of the dispensing nozzle
from solidifying. Be careful
dispensing nozzle contact the solvent.
Figure 2-O
CAUTION: Do not use toluene or any liquid containing
toluene. Instrument malfunction or failure may result.
Check the amount of solvent for mounting medium,
such as xylene, before use. Failure to do so may
cause the tip of the dispensing nozzle to stick,
resulting in incorrect coverslipping operation and
negative consequences on the tissues.
not to let the tip of the
Fill solvent un
below the lid.
Revised 3/30/2010 2.5
Page 18
INSTALLATION & SETUP
Dispensing
Waste
Anti-drying bottle
5. Place the anti-drying bottle and waste container in the
dispensing tray (Figure 2-P). First, push back the
dispensing nozzle in and then place the bottle
(Figures 2-Q, 2-R, & 2-S).
tray
container
Figure 2-P
Dispensing nozzle
Dispensing tray
Figure 2-Q
Figure 2-R
Figure 2-S
Waste Container Anti-drying
bottle
6. After the anti-drying bottle and waste container have
been placed, lift the dispensing nozzle and return the
nozzle so that its tip enters the hole in the anti-drying
bottle (Figure 2-T).
Dispensing nozzle
Anti-drying bottle
Figure 2-T
2.6 Revised 3/30/2010
Page 19
Section 2
Installation of Accessories and
Consumable Supplies
This section explains how to install the consumable
supplies.
Cover Glass Tray
1. Turn the power switch to OFF.
2. Open the cover.
3. Position the cover glass tray by aligning it with the
two pins provided on the side toward the front of the
instrument (Figure 2-U & 2-V).
NOTE: In certain situations such as when two cover
glasses are picked up together, the cover glass tray
prevents the cover glass or glasses that have dropped
during the retrieval operation from further dropping into the
system.
Cover glass tray
Figure 2-U
Figure 2-V
Slide Glass Sheet
1. Turn the power switch to OFF.
2. Open the cover.
3. Move the cover glass holder to the right.
4. Lift the receiving rack arm.
5. Place the sheet in the tray below the receiving rack
arm (Figure 2-W).
Slide glass sheet
Figure 2-W
Link System
By opening the aperture provided in the right side
face of the system (Figure 2-X), it is possible to link the
system with the automatic stainer (Tissue-Tek
Prisma
™). For details on installing the link system,
consult the Sakura dealer.
Aperture
Figure 2-X
®
Revised 3/30/2010 2.7
Page 20
INSTALLATION & SETUP
Exhaust Hose
By opening an adapter to connect an exhaust hose is
provided at the back of the system. A hose with a
diameter of 38 or 75 mm can be connected.
Options
• Exhaust hose set 1 (38 mm type): 38 mm hose (5
m), hose bands, cuffs (Figure 2-Y)
• Exhaust hose set 2 (75 mm type): 75 mm hose (5
m), hose bands, cuffs (Figure 2-Z)
Exhaust hose set 1
Exhaust hose set 2
Figure 2-Y
Figure 2-Z
Installing the Activated Carbon Filters
1. Press on the front of the fume control door to release
the lock, and then pull out the fume control door
(Figure 2-AA).
2. Place two new activated carbon cartridges in the
activated carbon cartridge storage area. If used
activated carbon cartridges are present, remove both
cartridges and replace them with new ones.
3. Push back the fume control unit door into the system
until it clicks into place.
Exhaust
part
Activated carbon cartridge and
storage area
Figure 2-AA
2.8 Revised 3/30/2010
Page 21
Section 2
sensor
Installing the Mounting Medium Bottle
The mounting medium suction tube is equipped with a
level detection sensor. Set the tube and sensor correctly.
1. Open the lid of the mounting medium bottle. Use a
500-mL bottle containing mounting medium, such as
the Tissue-Te k
code 6419.
2. Tilt the mounting medium introduction tube toward the
front of the instrument and lift the tube. (Figure 2-BB).
3. Slowly insert the mounting medium introduction tube
and level detection sensor into the mounting medium
bottle (Figure 2-BB).
CAUTION: If the mounting medium bottle is inserted
too quickly, air bubbles may enter the mounting
medium. If the system is operated continuously with
air bubbles in the mounting medium, air bubbles may
be coverslipped together with the tissues.
4. Return the mounting medium introduction tube and
level detection sensor to the vertical position, and
then lower them to the bottom. If a gap generates
between the disk-shaped cap and the bottle, adjust
the gap along the mounting medium bottle
CAUTION: When installing mounting medium for the
first time or change the type of mounting medium,
“initial priming of mounting medium” must be
performed. For the procedure to perform this
operation, refer to Section 3, “Initial Priming”.
Mounting medium
introduction tube
and level detection
Mounting
medium bottle
®
Glas™ Mounting Medium, product
Figure 2-BB
Adjusting the Gap along the Mounting
Medium Bottle
1. Loosen the two screws at the cap installation
mechanism.
2. Gently push the cap against the mounting medium
bottle and while the cap is in contact with the bottle,
tighten the two screws that were loosened (Figure 2CC).
Screws
Cause the disk-shaped cap to
make a full contact so that no
gap remains here, and then
tighten the screws to secure the
cap in position.
Figure 2-CC
Revised 3/30/2010 2.9
Page 22
INSTALLATION & SETUP
Cover
Cover glass
Holder hole
Placing the Cover Glasses
NOTE: Place commercial holders provided by cover glass
manufacturers directly in the system. Dedicated cover
glass holders are also provided as options (sold
separately). When using dedicated cover glass holders,
place cover glasses in the holders (Figure 2-DD).
1. Open the instrument cover.
2. Place the cover glass holder so that the tab of the
cover glass holder fits in the holder.
3. Close the instrument cover.
The following eight types of cover glasses can be used:
24 x 40, 24 x 50, 24 x 55, 24 x 60 (mm)
25 x 40, 25 x 50, 25 x 55, 25 x 60 (mm)
glass
holder
Figure 2-DD
Tab Holder hole
2.10 Revised 3/30/2010
Page 23
CUSTOMIZATION OF SETTINGS
<ME N U > 1 - 1 0
1 . COU NT
2. E XTE NDED PRI ME
3. E RROR LOG
Section 3
General Information
This section explains the operations of the main menu
screen and how to change each setting.
Explanation of the Main Menu
The menu screen allows selection of various menu
items during the initial installation or checking/changing
the system settings (Figure 3-A).
Pressing the MENU key will bring the menu screen.
Press the < and > keys to highlight the desired item, and
then press the ENTER key to select.
Menu Item Descriptions
1. COUNT- Indicates the number of slides that have
been coverslipped. The counter can be reset. See
page 3.2.
2. EXTENDED PRIME- Mounting medium is dispensed
continuously from the tip of the nozzle. Select this
menu item when loading mounting medium for the
first time, changing the mounting medium, or when air
bubbles have entered the tubing. See page 3.3.
3. ERROR LOG- Provides a log of errors that have
occurred. See page 3.4.
Figure 3-A
4. PROGRAM EDIT- Sets the names and details of
coverslipping programs that specify coverslipping
conditions. Up to nine coverslipping programs can be
stored in memory, each specifying a different cover
glass size, coverslipping speed, and volume of
mounting medium. See page 3.4.
5. PROGRAM LOCK- Prevents program changes
during coverslipping. Select “Lock” or “Unlock.” Realtime change of coverslipping speed and volume of
mounting medium is enabled only when “Unlock” is
selected. See page 3.5.
6. KEY SOUND- Selects whether or not to output a
sound when a key is pressed. See page 3.5.
7. END SOUND- Changes the sound indicating the
completion of coverslipping. Select a desired sound
from three pattern choices. See page 3.5.
8. ALARM- Selects a desired sound, from four pattern
choices, to indicate an error condition. See page 3.6.
9. START METHOD- Selects from two start methods:
The Start Key method required pressing the start key
to initiate coverslipping while the Unloading Station
Access Door method will initiate coverslipping as
soon as that door is closed. See page 3.6.
10. CLEANING- Cleans the interior of the mounting
medium tubing using xylene or flushes out the
mounting medium left in the tube. The operation is the
same as what is performed when “EXTENDED
PRIME” is selected. Under “CLEANING,” however,
reagent flow is at a higher speed. Do not perform this
operation for the purpose of initial priming of mounting
medium, because air bubbles will form. See page
3.7.
11. SOFTWARE VERSION- Displays the software
version. See page 3.7.
Revised 3/30/2010 3.1
Page 24
CUSTOMIZATION OF SETTINGS
<COUNT>
COUNT:012345
[STOP] to reset
<COUNT RESET>
Are you sure?
[ENTER] to reset
<ME N U > 1 - 1 0
1 . COU NT
2. E XTE NDED PRI ME
3. E RROR LOG
Viewing/Changing the Count
How to view/change the number of slides that have
been coverslipped is explained (Figure 3-B).
NOTE: This menu item is available only when the system
is on standby or paused, or when the system check
screen is displayed.
1. Press the MENU key.
2. Press the < and > keys to highlight 1, “COUNT,” and
then press the ENTER key and the counter screen
appears (Figure 3-C).
3. Press the STOP ke y. The COUNT clear confirmation
screen appears (Figure 3-D).
Figure 3-B
Figure 3-D: Counter Reset Confirmation Screen
The count is indicated as a 6-digit number and when
the count reaches “999999,” it will return to “1.” The count
increments every time a slide is coverslipped.
To manually increase or decrease the count press the
< or > key.
Figure 3-C: Counter Screen
3.2 Revised 3/30/2010
Page 25
Section 3
<EXTENDED PRI ME>
[ ENTER] t o pr i me
syst em
[ EXI T] t o exi t
<EXTENDED PRI ME>
Priming
[ S T OP ] t o st op
Initial Priming
When installing the mounting medium bottle for the
first time or when introducing a new type of mounting
medium, the dispense tubing must be flushed out. A
series of operations performed for these purposes is
called “initial priming.”
In initial priming, mounting medium is pulled out
continuously from the mounting medium bottle and
dispensed continuously from the tip of the dispensing
nozzle.
To install mounting medium for the first time or
change the type of mounting medium, also refer to
“Installing/Replacing the Mounting Medium Bottle.”
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
1. Press the MENU k e y.
2. Press the < and > keys to highlight 2, “EXTENDED
PRIME,” and then press the ENTER key (Figure 3-E).
3. The extended prime screen appears (Figure 3-F)
4. Open the loading station access door.
5. Open the cover and take out the entire dispensing
tray from the system. Remove the entire dispensing
tray and set the waste tray for initial priming at a
position below the dispensing nozzle.
6. Remove the lid of the waste bottle, and while lifting
the dispensing nozzle, place the anti-drying bottle
below the dispensing nozzle (on the two guide rails).
7. Fill the priming bottle with solvent (normally xylene),
then insert the tip of the tube into the introduction tube
(Figure 3-G). Squeeze bottle to introduce solvent into
dispensing channel. Fill channel until solvent drips
out of the dispensing nozzle.
8. When initial prime has been completed, usually all of
the solvent has been removed from the dispensing
channel and mounting medium has been introduced.
If not, run initial prime one more time.
Revised 3/30/2010 3.3
Figure 3-E: Initial Priming Screen
Figure 3-F: Screen during Dispenses
CAUTION: If the system has not been used for an
extended period of time, the solvent may not be
dispensed evenly when this operation is performed.
In this case, the solvent must be forcibly introduced
to the priming tubing using a pump bottle for initial
priming. For details, contact the Sakura Customer
Service Center the Sakura local distributor.
Cleaning the Interior of the Mounting
Medium Tubing
The purpose of this procedure is to clean the interior
of the mounting medium tubing using a solvent, preferably
xylene. Do not use this cleaning function to prime the
mounting medium as the flow rate is too high and will
generate air bubbles in the line
Figure 3-R: Cleaning in Progress Screen
CAUTION: In this mode, the dispensing pump is
operated at the maximum stroke just like during initial
priming. Suction and dispense operations are
performed. Also, do not use this mode for initial
priming of mounting medium because air bubbles will
generate as mounting medium is introduced.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
1. Press the MENU k e y.
2. Press the < and > keys to highlight 10, “CLEANING,”
and then press the ENTER ke y.
3. The cleaning screen appears (Figure 3-Q).
4. Place a full bottle containing solvent.
5. Remove the entire dispensing tray from the system
and set the waste tray for initial priming at a position
below the dispensing nozzle.
6. Press the STA R T key to start cleaning.
7. To cancel dispensing of solvent, press the STOP key
(Figure 3-R). Once the dispensing stops, the display
returns to the menu screen.
8. Remove the waste tray for initial priming and set the
original dispensing tray again.
9. To return to the menu screen, press the EXIT key.
Viewing the Software Version
View the software version using this function.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
1. Press the MENU k e y.
2. Press the < and > keys to highlight 11, “SOFTWARE
VERSION,” and then press the ENTER key.
3. The software version screen appears (Figure 3-S).
4. To return to the menu screen, press the EXIT key.
Figure 3-S: Software Version Screen
Figure 3-Q: Cleaning Screen
Revised 3/30/2010 3.7
Page 30
CUSTOMIZATION OF SETTINGS
Explanation of Sub Menu Items
This section explains the operations available from
the sub menu screen and how to change each setting
(Figure 3-T).
When the MENU key is pressed, the menu screen
appears. When the MENU key is pressed again, the
display switches to the sub menu screen.
The coverslipping performance of this system
changes according to the various conditions such as the
thickness of glass slide, whether or not the slide is coated,
characteristics of mounting medium, tissue type, and
temperature/humidity. So that coverslipping is performed
properly, the set values of coverslipping conditions used
by the system must be changed according to each
situation.
The sub menu provides an adjustment menu for
achieving optimal coverslipping when the present
condition of coverslipping is not favorable.
Press the MENU key to open then menu screen, and
then press the MENU key again to move to the sub menu
screen.
Highlight a desired item using the < and > keys, and
make the selection using the ENTER key.
Figure 3-T
1. SLOWDOWN POSITION- This function changes the
pressure applied when the cover glass is placed on
the slide. Use this menu item mainly when air bubbles
are present or mounting medium is seeping out
around the slide. See page 3.9.
2.COVER GLASS ANGLE- This function changes the
separation angle when a cover glass is picked up.
Use this menu item when more than one cover glass
is picked up or when cover glasses present cracks.
Select one of three values. If the cover glass brand is
changed, the value may need to be changed. See
page 3.10.
3.PICK UP SPEED- This function changes the speed at
which the glass slide is picked up. When the glass
slide pickup speed is changed, the amount of xylene
remaining on the slide at the time of pickup will
change. Use this menu item mainly when air bubbles
are present or mounting medium is seeping out from
the slides. If the solvent type is changed, this value
may need to be changed. See page 3.11.
4. DISPENSE POINT- This function changes the
position at which to start dispensing mounting
medium onto the glass slide, in a front to back
direction. Use this menu item mainly when air bubbles
are present on the front side of the slide or mounting
medium is seeping out from the sides. See page
3.12.
5.FIRST DISPENSE- This function adjusts the volume
of mounting medium to be dispensed at the dispense
point. The default value is 20 µL. Use this menu item
mainly when air bubbles are present on the front side
of the slide or mounting medium is seeping out from
the sides. See page 3.13.
6.DRYING FAN TIMER- This function changes the
receiving racks drying time in the unloading area after
completion of coverslipping. End of drying will be
signaled by an audible alarm. The default is 2
minutes. See page 3.13.
3.8 Revised 3/30/2010
Page 31
Section 3
<Slowdown pos> 60mm
005
[<][>] to select
[ENTER] to save
Setting the Slowdown Position
To change the pressure applied to the cover glass
during coverslipping, use this function (Figure 3-U).
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
Quality coverslipping can be achieved by pressing on
the cover glass with appropriate force. If air bubbles are
present or mounting medium seeps out from the sides,
take the following actions:
• If air bubbles are present, raise the slowdown
position (increase the pressure).
• If mounting medium seeps out from the sides,
lower the slowdown position (decrease the
pressure).
Figure 3-U
1. Press the MENU key twice.
2. Press the < and > keys to highlight 1, “Slowdown
position,” and then press the ENTER k e y. The
slowdown position setting screen appears (Figure 3-V).
3. Pressing the < key decreases the value, while
pressing the > key increases the value.
4. Press the ENTER key to save the selected setting. To
return to the menu screen without saving the change,
press the EXIT key.
Figure 3-V: Slowdown Position Setting Screen
Revised 3/30/2010 3.9
Page 32
CUSTOMIZATION OF SETTINGS
<Cover Glass Angle>
60mm:16.4゜
[<][>] to select
[ENTER] to save
Setting the Cover Glass Angle
Use this function to select a desired angle at which to
pick up the cover glasses.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
The coverslipping arm operates at an angle when
picking up cover glasses.
This angle is called the “cover glass angle.”
Each cover glass varies depending on its brand and
the storage environment. If the cover glass angle is not
appropriate for the specific type of cover glass, cover
glasses may crack when picked up or more than one
cover glass may be picked up together. When this occurs,
take the following actions:
• If two cover glasses are often picked up together,
increase the cover glass angle.
• If cover glasses often crack, reduce the cover
glass angle.
Coverslipping arm
Cover glass
1. Press the MENU key twice.
2. Press the < and > keys to highlight 2, “Cover Glass
Type,” and then press the ENTER key.
3. The cover glass angle setting screen appears (Figure
3-W).
4. Press the SIZE key and select the cover glass size for
which the angle is to be changed.
5. Press the < and > keys to change the cover glass
angle for each size.
6. Press the ENTER key to save the selected setting. To
return to the menu screen without saving the change,
press the EXIT key.
Figure 3-W: Cover Glass Angle Setting Screen
3.10 Revised 3/30/2010
Cover glass
angle
Figure 3-X
Page 33
Section 3
<Pick-up speed>
1 / 2 / 3 / 4 / 5
[<][>] to select
[ENTER] to save
Setting the Slide Pickup Speed
Use this function to select a desired speed at which to
pick up the slide.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
The pickup speed setting must be changed according
to the water repellency of glass slide and viscosity of
mounting medium. The amount of solvent remaining on
the slide can be controlled by changing the pickup speed
(Figure 3-Z).
NOTE: As the pickup speed decreases the amount of
solvent remaining on the slide dec
NO
TE: As the viscosity of mounting medium increases
the amount of solvent remaining on the slide increases.
If the amount of solvent on the glass slide is not
enough during coverslipping and mounting medium does
not spread sufficiently, increase the pickup speed. If the
amount of solvent on the glass slide is excessive during
coverslipping and mounting medium runs or seeps out
around the slide, decrease the pickup speed.
reases.
3
Figure 3-Y: Slide Pickup Speed Setting Screen
Mounting Medium and Slide Pickup Speed
Applicable mounting medium
Xylene Substitute Speed 1
Low-viscosity mounting medium
(Default)
High-viscosity mounting medium 1
High-viscosity mounting medium 2
Figure 3-Z
Slide Pickup
Speed
Speed 2
Speed 3
Speed 4
Speed 5
NOTE: In general, xylene substitutes have a slower rate of
volatilization than xylene and thus tend to cause mounting
medium to run or seep out around the slide. Accordingly,
when using a xylene substitute, the slide pickup speed
usually needs to be reduced.
1. Press the MENU key twice.
2. Press the < and > keys to highlight 3, “Pick up speed,”
and then press the ENTER ke y.
3. The pick up speed setting screen appears (Figure 3-Y).
4. Press the < and > keys to select a desired option from
1, 2, 3, 4 and 5. The smaller the value, the lower the
SG slide pickup speed becomes and the amount of
solvent attaching to the glass slide decreases. The
greater the value, the higher the SG slide pickup
speed becomes and the amount of solvent attaching
to the glass slide increases.
5. Press the ENTER key to save the selected setting. To
return to the menu screen without saving the change,
press the EXIT key.
Revised 3/30/2010 3.11
Page 34
CUSTOMIZATION OF SETTINGS
<Dispense point>60mm
[START] to start
<Dispense point>60mm
005
[<][>] to select
[ENTER] to save
First dispense
Setting the Dispense Point
To select the initial position at which to start
dispensing mounting medium onto the glass slide, use this
function. The setting should be changed under certain
conditions such as when air bubbles are present on the
front end of the side of the slide or mounting medium
seeps out, especially at the front end of the slide (Figure
3-AA).
An optimum point can be set for each size of cover
glass.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
• If air bubbles enter on the front side of the slide,
move the point toward the front end of the slide.
• If mounting medium seeps out on the front side
of the slide, move the point towards the end of
the slide.
1. Press the MENU key twice.
2. Press the < and > keys to highlight 4, “Dispense
point,” and then press the ENTER key.
3. The dispense start point setting screen appears
(Figure 3-BB).
4. Pressing the < key moves the dispense point towards
the front end of the slide, while pressing the > key
moves the dispense point towards the back end of the
slide.
5. Press the ENTER key to save the selected setting
(Figure 3-CC). To return to the menu screen without
saving the change, press the EXIT ke y.
Figure 3-BB: Dispense Point Setting Screen
Figure 3-CC: Dispense Point Selection Screen
Figure 3-AA
3.12 Revised 3/30/2010
Page 35
Section 3
<First Dispense>
Offset:0
[<][>] to select
[ENTER] to save
<Drying Fan Timer>
2min. 30sec.
[<][>] to select
[ENTER] to save
Setting the First Dispense Volume
During coverslipping, mounting medium is dispensed
twice. For the first dispense action, the nozzle remains
stationary and mounting medium is dispensed at the
current position. For the second dispense action,
mounting medium is dispensed as the nozzle moves
(Figure 3-DD).
This can change the first dispensing volume of
mounting medium using this first dispense volume setting.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
• If air bubbles enter on the front side (counter-frost
side), increase the first dispense volume.
• If mounting medium drips at a forward position,
decrease the first dispense volume.
1. Press the MENU key twice.
2. Press the < and > keys to highlight 5, “First dispense,”
and then press the ENTER ke y.
3. The first dispense volume setting screen appears
(Figure 3-EE).
4. Pressing the < key decreases the value, while
pressing the > key increases the value.
5. Press the ENTER key to save the selected setting. To
return to the menu screen without saving the change,
press the EXIT key.
First dispense action
Dispensed
along a line
Figure 3-DD
Figure 3-EE: First Dispense Volume Setting Screen
Setting the Slide Drying Time
It is possible to program the amount of time slides dry
in the unloading area.
So that the cover glass pasting positions will not shift
when the receiving racks containing coverslipped slides
are removed, a desired wait time can be set in 30-second
increments over a range of 0 to 10 minutes to dry the
slides in the unloading area. When drying is completed, a
buzzer will sound to notify the completion of drying.
NOTE: This menu item is available only when the system
is on standby or paused or when the system check screen
is displayed.
1. Press the MENU key twice.
2. Press the < and > keys to highlight 6, “Drying Fan
Timer,” and then press the ENTER key.
3. The drying fan timer setting screen appears (Figure 3-
FF).
4. Pressing the < key decreases the value, while
pressing the > key increases the value.
5. Press the ENTER key to save the selected setting. To
return to the menu screen without saving the change,
press the EXIT key.
Figure 3-FF: Slide Drying Fan Timer Setting Screen
Revised 3/30/2010 3.13
Page 36
CUSTOMIZATION OF SETTINGS
3.14 Revised 3/30/2010
Page 37
OPERATING INSTRUCTIONS
Start of Operation
Operations permitted
for details.)
If coverslipping is to
to the standby screen
End of Operation
details.
Start of Operation See page 4.5.
End of Operation See page 4.11.
Power Off See page 4.11.
Section 4
Operating Instructions
This section explains the sequence of operating
procedures. The basic flow of operation is shown in the
chart below.
Flow of Coverslipping Operation Chart
Pre-operational Checks See page 4.1.
• Turn on the power.
• Remove the lid of the loading station.
• Check the solvent volume.
• Cleaning spilled mounting medium.
• Place receiving racks in the unloading area.
• Confirm that no basket is left in the carousel.
• Set cover glass holders and cover glasses.
• Check the volume of mounting medium.
• Check the cover glass size, coverslipping speed,
and volume of mounting medium.
• Select a coverslipping program.
• Check if the CG size shown on the screen
matches the size of the CG holder actually set.
• Pull out the loading station and set baskets.
Close the loading station access door and start
coverslipping.
during coverslipping
(Refer to page 4.9
• Remove the receiving racks.
• Remove the empty baskets.
• Turn off the power and place the lid on the
loading station.
Refer to P. 36 for
be continued, return
and add baskets.
Refer to P. 42 for
Pre-Operational Checks
This section explains the required steps before
operation.
Turning On the Power
1. Press the power switch on the control panel to turn on
the power. If the power does not turn on, check if the
power cable is connected to the power outlet.
2. Once the power has been turned on, the initial screen
is displayed for approximately 5 seconds and then
switches to the system check screen. The following
prompts are displayed on the screen:
• Are there sufficient cover glasses? If not, add
cover glasses.
• Is the volume of mounting medium sufficient? If
not, change the mounting medium bottle.
• Are there any slides remaining on transfer arm?
3. Add/change respective items as necessary. When all
4. When Enter is pressed, the home positioning screen
5. When the home positioning is completed, the display
Remove the remaining slides, if any.
items have been reviewed, press the ENTER key to
initialize instrument into the home position.
appears. Pressing stop during home positioning
procedure will stop the homing process. However,
the instrument needs to be in home position to start
coverslipping.
switches to standby mode.
Revised 3/30/2010 4.1
Page 38
OPERATING INSTRUCTIONS
Checking the Solvent Volume
If the solvent volume in the loading station, anti-drying
bottle, or dispensing pump reservoir is at or below the
specified level, add solvent.
Loading station (Figure 4-A)
The loading station can accommodate approximately 1.5 L
of solvent (use of xylene is recommended). The upper and
lower levels are marked inside the loading station, so add
solvent to a level between these marks.
NOTE: To prevent contamination, filter or change the
solvent in the loading station daily.
Anti-drying bottle (Figure 4-B)
Add solvent to the lower limit mark just below the lid just
covering the bottle.
Figure 4-A
CAUTION: If solvent runs out, the mounting medium
at the tip of the dispensing nozzle may solidify and
cause closing. If the mounting medium at the tip of
the dispensing nozzle solidifies, coverslipping may
not be performed and the tissues may sustain
significant damage. Solidified mounting medium at
the tip of the dispensing nozzle can also cause the
system to fail. Accordingly, confirm that solvent has
been added to the specified position.
Dispensing pump reservoir (Figure 4-C)
Remove the lid and add solvent for mounting medium to
the shoulder of the dispensing pump reservoir.
CAUTION: If solvent runs out, the pump that feeds the
mounting medium may clog up and become defective.
If the pump clogs up, coverslipping may not be
performed and the tissues may sustain significant
damage. Accordingly, confirm that solvent has been
added to the specified position.
Figure 4-B
Figure 4-C
4.2 Revised 3/30/2010
Page 39
Section 4
Cleaning Spilled Mounting Medium
If mounting medium remains attached to the waste
containers and receiving racks, coverslipping may be
affected. Before coverslipping is started, clean the waste
containers and receiving racks or replace them with clean
ones.
CAUTION: If mounting medium remains attached to
the waste container (spatula part) or receiving rack,
the subsequent coverslipping process may be
affected.
Placing Empty Receiving Racks in the
Unloading Area
Up to 12 receiving racks can be placed in the
unloading area (Figure 4-D).
1. Hold each receiving rack so that the slide unloading
area faces the right side (Figure 4-E).
2. A step is provided on the front side of the unloading
area, and there is a recessed area in which each rack
fits. Place the receiving rack in this recessed area
(Figure 4-F). Take note that if the rack is set on the
front side of the recessed area or above the step, the
system sensor will not detect the rack and this
position will not be used.
CAUTION: If the receiving racks placed in the
unloading area have no empty slots, the process will
stop. Be sure to place empty receiving racks.
Front side of
receiving rack
Figure 4-D
Back side of
Recessed area where
receiving racks are placed
receiving rack
Figure 4-E
Figure 4-F
Revised 3/30/2010 4.3
Page 40
OPERATING INSTRUCTIONS
Removal of Baskets in the Carousel
Checking the Volume of Mounting Medium
After all glass slides have moved to the coverslipping
station, the empty baskets will be stored in the carousel. If
the carousel has no empty slots, coverslipping will not
start. Remove all baskets.
Checking the Cover Glass Size
Check the displayed information of the cover glass
holder and cover glass box used for coverslipping.
The cover glass holder is available in four sizes of 40,
50, 55, and 60 mm, and a label indicating the applicable
size is attached to each holder. Select an appropriate
holder according to the length of the cover glass used. Up
to 250 cover glasses can be placed in each cover glass
holder.
Set the cover glass holder containing cover glasses
by orienting the holder in such a way that the side bearing
the dimension label faces the front side and the tab of the
cover glass holder fits into the holder hole (Figure 4-G).
A label indicating the
applicable cover glass type
is attached to each cover
glass holder.
Figure 4-G
Check the volume of mounting medium in the
mounting medium bottle. If the level is low, change the
bottle with a new mounting medium bottle.
Raise the handle and place a mounting medium bottle
(500 mL) underneath. For best results use the Tissue-
®
Glas™ Mounting Medium, product code 6419.
Tek
When changing the mounting medium bottle,
complete the operation as quickly as possible because air
bubbles will enter the tubing if the handle remains raised
for an extended period of time.
4.4 Revised 3/30/2010
Page 41
Section 4
Routine Operations
Start of Operation
This section explains the start of operation.
Before instrument operation begins, the following
settings must be checked.
Selecting the Program to Be Used
Select the program suitable for the tissues to be
coverslipped. Every time the < or > key is pressed, the
program number changes to display the registered
programs one by one.
To change the program parameter, press the MENU
key and perform each change operation. If the program is
unlocked, the program details (coverslipping speed,
volume of mounting medium) can be changed in real time
even during coverslipping. Changes made will be saved
under the same program number by overwriting the
previous settings.
Checking the Dispense of Mounting
Medium
Press the PRIME key to check if mounting medium is
dispensed properly. Press and hold the PRIME key for 3
seconds, and mounting medium will be dispensed 10
times consecutively. If mounting medium does not come
out, clean the nozzle.
Operation to change the cover glass size
Press the SIZE key to change the cover glass size.
Operation to change the dispensing volume
Turn the VOLUME dial to change the dispensing
volume.
Operation to change the coverslipping speed
Tu rn the SPEED dial to change the coverslipping
speed.
CAUTION: Confirm that the displayed CG value
matches the cover glass actually placed in the
instrument.
Revised 3/30/2010 4.5
Page 42
OPERATING INSTRUCTIONS
Placing Slides in a Basket
1. Prepare slides to be coverslipped. Check the stainer
station layout and prepare an appropriate basket (20slide basket or 10-slide basket) as well as a basket
adapter appropriate for the basket.
2. Attach the basket adapter to the basket in such a way
that the “UP SIDE” mark shown on the top of the
adapter faces the same direction as the “UP SIDE”
mark shown on one side of the basket. After
confirming that the two “UP SIDE” marks are facing
the same direction, tilt the basket adapter along the
groove (Figure 4-H).
3. Next, place the slides into the basket one by one. Set
the slides in the correct orientation so that their tissue
side aligns with the “UP SIDE” marks. When all slides
have been placed, return the tilted basket adapter to
the original position.
CAUTION: Use of deteriorated, worn, damaged or
deformed baskets and basket adapters can cause
problems. Do not use any of these baskets and basket
adapters and change deteriorated, worn, damaged, or
deformed baskets/adapters with new ones.
CAUTION: Make sure slides are placed in the basket
in a balanced manner. If slides are grouped on one
side only, the basket may not be transferred properly
during staining operation. When there are only a small
number of slides, place them carefully by making sure
the basket will not tilt.
Tissue side “UP SIDE” mark “UP SIDE” mark
Figure 4-H
CAUTION: Set slides in parallel with the basket
partitions. If slides are tilted, they may be damaged
(Figure 4-I).
CAUTION: If the basket and basket adapters are not
aligned with their “UP SIDE” marks facing the same
direction, coverslipping may not be performed and the
tissues may sustain significant damage. The
misaligned basket and basket adapters can also
cause the system to fail. Accordingly, confirm that the
basket/adapters are aligned properly. If the tissue side
of the slide is not facing the same direction as the “UP
SIDE” marks, the slide will be coverslipped on the
side where tissues are not mounted. This may cause
the tissues to sustain significant damage.
Insert slides in parallel.
Do not tilt slides.
Figure 4-I
4.6 Revised 3/30/2010
Page 43
Section 4
Placing a Basket in the Loading Station
1. Confirm that the LOAD lamp on the right side of the
control panel is on. While the lamp is not on, baskets
cannot be placed.
2. Open the loading station access door, grab the
handle, and then slide out the loading station receiver.
If the loading station lid is on, remove the lid.
3. Confirm that the loading station is filled with solvent to
the specified level (approximately 1.5 L). If there is no
solvent or when the solvent level is not sufficient, add
solvent.
4. Place the basket in the loading station so that the “UP
SIDE” marks on the basket and basket adapter face
the right side of the loading station. When placing the
basket, be careful not to tilt the basket adapter. If the
basket adapter is tilted, the arm may not be able to
pick up the basket. The loading station can hold up to
3 slide baskets (Figure 4-J).
Basket Loading
Place the slide in the basket by making sure
the tissue side of the slide is facing the same
direction as the “UP SIDE” marks (right
side). If the slide is set upside down, the
cover glass will be coverslipped on the
opposite side where tissues are not
mounted, and consequently the tissues may
sustain significant damage.
Figure 4-J
5. Push back the loading station receiver into the
system and then close the loading station access
door (Figures 4-K & 4-L).
Set by
making sure
the “UP
SIDE” marks
are facing the
right.
Loading station receiver
Figure 4-K
Loading station access door
Figure 4-L
Revised 3/30/2010 4.7
Page 44
OPERATING INSTRUCTIONS
<IN PROCESS> RACK:01
P1:HE-12345 [60mm]
[speed:8 volume:100]
[STOP] to pause
Starting the Process
After the program has been selected, cover glass,
coverslipping speed and volume of mounting medium
have been specified, and a basket has been placed, press
the START key or open and close the unloading station
door, depending on the start method selected (see page
3.7). Coverslipping will start and the display will switch to
the operation screen.
Figure 4-M: Operation Screen
The coverslipping process is as follows (Figure 4-N):
1. Slides are picked up from the basket by the slide
retrieval arm and placed in station 1, one at a time.
2. Slides are moved to station 2 and mounting medium
is dispensed.
3. Slides are moved to station 3 and coverslipped with
cover glasses.
4. Slides are moved to station 4 and placed in a
receiving rack.
5. When all slides have been placed in receiving racks,
the receiving racks are moved to the unloading area.
6. The baskets that have become empty following the
processing of all slides are placed in the carousel.
7. If any basket remains in the loading station, the
process starts over again. If not, coverslipping ends.
4.8 Revised 3/30/2010
Figure 4-N: The Coverslipping Process
Page 45
Section 4
Operations Permitted during Operation
The following operations can be performed during
coverslipping.
• Place and remove receiving racks
• Check the program details
• Change the dispensing volume and coverslipping
speed (These items can be changed only when
the program is unlocked.)
• Pause and resume
• Stop the operation
Placing and Removing Receiving Racks
If the RACK lamp is on during operation, it is possible
to place and remove receiving racks in the unloading area.
When the unloading area is opened, the removal
screen appears to show which receiving racks have been
there for more than the programmed drying time and can
be removed.
If “OK” is lit on the right side of a number, the
receiving rack corresponding to that number can be
removed.
If “OK” is blinking on the right side of a number, the
receiving rack corresponding to that number is still being
dried (Figure 4-O).
If no drying time is programmed, “OK” is lit next to all
numbers.
Figure 4-O: Retrieval Screen
In the example shown above, rack 1 has been there
for more than the drying time and can be removed. Drying
of rack 2 is not yet completed.
CAUTION: After opening the door, remove all
completed receiving racks.
Place empty receiving racks and remove receiving
racks containing slides while the RACK lamp is on. This
lamp turns on when the system is stopped or a glass slide
is being placed in a receiving rack.
CAUTION: This system returns receiving racks to the
positions from which they were retrieved. Accordingly,
do not place an empty rack in a position that is empty
because the corresponding rack is being filled with
slides. Refer to the screen for the available positions.
Checking the Program Details
The current program details are shown in the fourth
line when the < and > keys are pressed on the control
panel.
Changing the Dispensing Volume and
Coverslipping Speed
It is possible to change the dispensing volume and
coverslipping speed while the system is processing
(assuming the program is not locked) or paused. The new
values will be saved under the current program number
and reflected in the process.
Change the dispensing volume by turning the
VOLUME knob on the control panel.
Change the coverslipping speed by turning the
SPEED knob on the control panel.
If either of these settings is changed during
processing, the new setting will be in effect from the next
slide to be coverslipped.
control panel. Note that the process cannot be paused
during initial priming or while the dispensing tubing is
being cleaned.
While the process is paused, it is possible to navigate
menu items, remove receiving racks, change the program,
change the cover glass size, perform dispense check,
change the dispensing volume, change the coverslipping
speed, change the mounting medium bottle.
1. Press the STOP k e y.
2. The pause preparation screen appears (Figure 4-P).
The process does not stop right away, but will
continue until all glass slides currently in the station
have been coverslipped and placed in a rack.
3. When the process is completed, the pause screen
appears and the system will pause (Figure 4-Q). To
resume the operation, press the START ke y. To
cancel the operation, press the STOP k e y.
To resume the paused process, press the START
key. The process will resume. At this time, a caution
screen will appear if the loading station access door is
open. Close the loading station access door and the
process will resume.
Cancelling the Operation
1. To cancel the operation in progress, press the STOP
key.
2. The pause preparation screen appears. The process
does not stop right away, but will continue until all
glass slides currently in the station have been
coverslipped and placed in a rack.
3. When the process is completed, the pause screen
appears and the system will pause.
4. Press the STOP key again. The operation stop
confirmation screen appears. Press the ENTER key to
cancel the operation. Press the EXIT key to return to
the pause screen.
Figure 4-P: Pause Preparation Screen
Figure 4-Q: Pause Screen
4.10 Revised 3/30/2010
Page 47
Section 4
End of Coverslipping
When all slides present in the loading station have
been coverslipped and the receiving racks are ready for
removal, a sound is output to notify the end of
coverslipping. The system will stop, and will display the
standby screen on the control panel. Once the system has
stopped, remove the receiving racks from the unloading
area. Also remove the empty baskets from the carousel.
Removing the Receiving Racks
1. When the system has stopped completely and the
RACK lamp on the right side of the control panel has
turned on, open the unloading area.
2. Remove the receiving racks containing the slides
(Figure 4-R). Receiving racks containing the slides
are projecting from the recessed area in the
unloading area so that they can be differentiated from
empty receiving racks.
3. When all receiving racks have been removed, place
empty receiving racks in the recessed area and then
close the unloading door.
Concaved
part in the
unloading
area
Figure 4-R
CAUTION: Before moving the coverslipped slides,
keep them horizontal and wait until the mounting
medium dries thoroughly. Do not position the slides
vertically. If the mounting medium is not dry, the slides
may stick to the surfaces.
Removing Baskets
After the system has stopped completely, open the
cover and remove the baskets from the carousel (Figure
4-S).
Figure 4-S
Revised 3/30/2010 4.11
Page 48
OPERATING INSTRUCTIONS
End of Operation
This section explains the operating procedure to be
carried out after the system operation has ended.
1. Press the “” side of the power switch to turn off the
power.
2. Open the unloading door and check if any processed
receiving rack remains. Remove all such racks, if any,
and close the unloading door.
3. Open the unloading station access door, grab the
handle, and pull out the unloading station receiver.
Place the lid on the unloading station, push the
unloading station receiver back into the system, and
close the unloading station access door.
NOTE: Performing periodic cleaning and maintenance of
the system during the above end-of-operation processing
allows the system to operate in good condition for an
extended period of time.
What to Do before Prolonged Period of
Non-operation
If the system will not be used for a prolonged period
(one week or more), follow the steps below:
1. Turn off the power switch.
2. Disconnect the system power plug from the power
outlet.
3. Open the cover. Remove the cover glass holders and
store them in a dry place.
CAUTION: If the cover glass holders are stored in a
humid place, they may cause problems, such as
allowing two slides to be picked up together, the next
time the holders are used.
4. Add solvent to the anti-drying bottle (Figure 4-T).
Fill solvent until this
line just below the lid.
5. Push the lever down to the left (Figure 4-U). The
dispensing nozzle comes down and its tip dips into
the liquid in the anti-drying bottle (Figure 4-V).
Dispensing nozzle down lever
Figure 4-U
6. To prevent mounting medium in the dispense tubing
from solidifying, confirm that a mounting medium
bottle is placed.
7. Check if a sufficient amount of solvent in the antidrying bottle.
8. Clean the interior of the system.
9. Close the cover.
The tip drops
deeper into
the liquid.
Normal state Dispensing nozzle down
lever is pulled
Figure 4-V
Figure 4-T
4.12 Revised 3/30/2010
Page 49
Section 4
Actions to Be Taken upon Power Outage
during Operation
This section explains the procedure to be followed
when a power outage occurs during operation, as well as
the operating procedure to be carried out to reset the
system after restoration of power.
Upon Power Outage during Operation
If a power outage occurs during operation, take the
necessary action by following the procedure below. In the
event of a power outage, even after the power is restored,
the operation cannot be resumed from the step the system
was performing immediately before the power outage.
1. Press the “” side of the power switch to turn off the
power, in order to prevent the system from moving
suddenly upon restoration of power.
2. After the power has been turned off, open all doors
and covers and take appropriate actions.
• Place the slides not yet coverslipped back in the
solvent, in order to prevent them from drying up.
• Remove the cover glasses that have been picked
up and dropped around the transfer arm, if any.
• Remove the receiving rack currently in the
receiving position, if any.
3. Close all doors and covers, and wait for the power to
restore.
Upon Restoration of Power
After the power has been restored, perform the reset
operation by following the procedure below:
1. Press the “|” side of the power switch to turn on the
power.
2. Once the power is supplied, the operator action
screen appears on the control panel to notify that a
power outage had occurred.
3. After confirming that no slides remain inside the
system, press the EXIT key on the control panel to
return to the initial screen.
4. After confirming that the LOAD lamp on the right side
of the control panel is on, open the loading station
access door, place baskets in the loading station, and
then start the operation from the beginning.
CAUTION: The operator action screen notifying the
occurrence of power outage also appears after a
momentary power failure. In this case, also turn off the
system power, remove the half-processed slides and
basket, and then start the operation from the
beginning.
Revised 3/30/2010 4.13
Page 50
OPERATING INSTRUCTIONS
Coverslipped
Table of Coverslipped Conditions and Operator Actions
To Achieve a Desired Coverslipped Condition
Check the coverslipped slides and if they are not
coverslipped in a satisfactory condition, take remedial
actions by referring to the table below. For the remedial
actions to be taken when two or more cover glasses are
picked up together, cover glasses crack when they are picked
up, or the like, refer to Section 6, Tr o u bleshooting.
Condition
Large air
bubbles are
present on
slides.
Small air
bubbles are
present.
Not enough mounting medium is dispensed. Increase the dispense amount of mounting medium.
Air bubbles have entered the dispensing channel of
mounting medium, so mounting medium is not dispensed by
the specified amount.
Mounting medium has run out.
The cover glass size does not match the applicable settings
on the system side.
There is not enough or no clearing agent in the loading
station.
The tissue thickness does not match the applicable settings
on the system side (amount of mounting medium,
coverslipping speed). Settings for amount of mounting
medium and/or coverslipping speed need to be adjusted to
compensate for the tissue thickness
The coverslipping applicator pressure is too weak and needs
to be increased.
Mounting medium did not spread effectively because the
ambient temperature was low which increases viscosity and
air bubbles entered as a result.
The tissue thickness does not match the applicable settings
on the system side (amount of mounting medium,
coverslipping speed). Settings for amount of mounting
medium and/or coverslipping speed need to be adjusted to
compensate for the tissue thickness
The slide glasses are not of the specified size. Use slide glasses of the specified type.
Mounting medium has solidified on or in the tip of the
dispensing nozzle and mounting medium is not being
dispensed properly.
Cause Operator Action
Clear mounting medium channel by using the PRIME key or
use initial priming operation to remove air bubbles.
Replace the mounting medium bottle with a full one. If the
mounting-medium level detection function is not working, the
system must be adjusted. Call the Customer Service Center
or the Sakura dealer.
Change the cover glass size displayed on the screen
according to the size of the cover glass used.
Fill the loading station with clearing agent up to the specified
level. If an appropriate amount of clearing agent is not
available, mounting medium may not spread properly on the
slide and air bubbles may generate as a result.
Increase the amount of mounting medium. Alternatively,
decrease the coverslipping speed and examine appropriate
coverslipping conditions again. If the tissues do not have an
even thickness, air bubbles cannot be fully eliminated.
Increase the applicator pressure of the cover glass during
coverslipping. For details, consult the Customer Service
Center or the Sakura dealer.
Decrease the coverslipping speed.
Increase the amount of mounting medium. Alternatively,
decrease the coverslipping speed and examine appropriate
coverslipping conditions again.
Specified slide glass:
26 mm (width) x 76 mm (length) x 0.9 to 1.2 mm (thickness)
Adjust the system according to the slide glass used. For
details, consult the Customer Service Center or the Sakura
dealer.
Remove the solidified mounting medium.
4.14 Revised 3/30/2010
Page 51
Section 4
Coverslipped
Condition
Small air
bubbles are
present.
Mounting
medium comes
out of the slide
at the frosted
end, etc.
The back of the
slide becomes
dirty with
mounting
medium.
Mounting medium is attached to the slide transfer station,
causing the slide to not sit properly at the correct angle, so
mounting medium is not dispensed properly.
With certain mounting mediums air bubbles enter if the
coverslipping speed is low.
The tip of the dispensing nozzle was soaked for an
extended period of time in the anti-drying bottle, so the
viscosity of the mounting medium in the tip of the dispensing
nozzle has dropped.
The viscosity of the mounting medium in the tip of the
dispensing nozzle is high. The amount of solvent in the antidrying bottle is low.
There is not enough or no clearing agent in the loading
station.
The pressure applying the cover glass during coverslipping
is too weak.
The starting position of the application of mounting medium
not appropriate.
The amount of mounting medium being dispensed is not
appropriate.
Not enough clearing agent remains attached to the slide
(when the slide is retrieved from the loading station).
It is normal for mounting medium to come out by several mm
or so.
The cover glass size does not match the applicable settings
on the system side.
Too much mounting medium is dispensed. Decrease the amount of mounting medium dispensed.
Too much clearing agent remains attached to the slide when
the slide is retrieved from the loading station.
The application pressure of the cover glass during
coverslipping is too strong.
The starting dispensing position of mounting medium is not
appropriate.
The amount of mounting medium dispensed during the first
dispense is not appropriate.
Mounting medium from the receiving rack was transferred
back to the back of the slide.
The slide transfer stage is dirty with mounting medium, and
mounting medium on the slide transfer stage has attached to
the back of the slide during transfer.
Too much clearing agent remains attached to the slide
(when the slide is retrieved from the loading station).
Cause Operator Action
Remove the attached mounting medium by dissolving it
using xylene or other solvent. (If the mounting medium has
solidified, remove it using tweezers, etc.)
Decrease the coverslipping speed.
Press the PRIME key to dispense the mounting medium.
Press the PRIME key to dispense the mounting medium.
Also adjust the amount of solvent in the anti-drying bottle to
an appropriate level.
Add clearing agent to the loading station up to the specified
level. If an appropriate amount of clearing agent is not
available, mounting medium may not spread properly on the
slide and air bubbles may generate as a result.
Increase the cover glass application pressure. For details,
consult the Customer Service Center or the Sakura dealer.
Change the start position for application of mounting
medium. For details, consult the Customer Service Center or
the Sakura dealer.
Change the first dispense amount of mounting medium. For
details, consult the Customer Service Center or the Sakura
dealer.
Increase the slide retrieval speed. For details, consult the
Customer Service Center or the Sakura dealer.
---
Change the cover glass size displayed on the screen
according to the size of the cover glass used.
Decrease the slide retrieval speed. For details, consult the
Customer Service Center or the Sakura dealer.
Decrease the cover glass application pressure. For details,
consult the Customer Service Center or the Sakura dealer.
Change the start position for dispensing of mounting
medium. For details, consult our Customer Service Center or
the Sakura dealer.
Change the first dispensing amount of mounting medium.
For details, consult the Sakura dealer.
Clean the receiving rack with solvent (normally xylene).
Clean the transfer stage with solvent (normally xylene).
Decrease the slide retrieval speed. For details, consult the
Customer Service Center or the Sakura dealer.
Revised 3/30/2010 4.15
Page 52
OPERATING INSTRUCTIONS
Coverslipped
Condition
The back of the
slide becomes
dirty with
mounting
medium.
The mounting
position on the
cover glass
position
deviates.
The cover glass
is not covering
the tissues on
the slide.
The cover slide
and slide are not
coverslipped
parallel.
Suction pad
marks remain on
the cover glass.
The application pressure of the cover glass during
coverslipping is too strong.
The starting dispensing position of mounting medium is not
appropriate.
The amount of mounting medium dispensed is not
appropriate.
The drying fan is not operating. The system must be adjusted. Contact the Sakura dealer.
Mounting medium of low viscosity was used. Use mounting medium with a viscosity of approx. 500 cps.
The suction pads on the cover glass arm are dirty. Clean the suction pads.
The system is not leveled horizontally.
Too much clearing agent remains attached to the slide
(when the slide is retrieved from the loading station).
The drying fan is not operating.
The cover glass holder does not match the cover glass size.
The screws on the pedestal of the cover glass holder are
loose.
The cover glass made contact with the receiving rack when
the coverslipped slide was placed in the receiving rack,
altering the mounting position
The cover glass is too small. Change the cover glasses to a larger size.
The tissue mounting position on the slide is too high or too
low.
The slide is set upside down in the basket. Make sure the frosted part is facing up.
The slide is set front-side backwards in the basket.
The cover glass size does not match the applicable settings
on the system side. The width is different from the specified
value.
The system is not adjusted properly.
The suction pads on the cover glass arm are dirty.
Cause Operator Action
Decrease the cover glass application pressure. For details,
consult the Customer Service Center or the Sakura dealer.
Change the start position of dispense of mounting medium.
For details, consult the Customer Service Center or the
Sakura dealer.
Change the dispensing amount of mounting medium. For
details, consult the Customer Service Center or the Sakura
dealer.
Use the adjusters on the system to level the system to the
installed state. For details, consult the Customer Service
Center or the Sakura dealer.
Decrease the slide pickup speed.
The system must be adjusted. For details, consult the
Sakura Customer Service Center or the Sakura dealer.
Set cover glasses in cover glass holders of an appropriate
size.
The screws must be tightened.
For details, contact the Sakura dealer.
The position of the receiving rack must be adjusted. For
details, contact the Sakura dealer.
Take note that if the tissues are extremely thick, they may
not be fully accommodated in the receiving rack and
consequently their mounting position on the cover glass may
deviate. Refrain from automatically coverslipping tissues
when the slide thickness (slide glass + tissues + mounting
medium layer + cover glass) becomes 2 mm or more.
Make sure the position at which tissues are mounted on the
slide glass corresponds with the indicated center of the cover
glass. (Refer to “Notes on Use” in Appendix C, page C.1).
Select an appropriate type of cover glass according to the
tissue mounting position.
Make sure the tissue side of the slide is facing the “UP SIDE”
mark on the basket.
Use the specified cover glass.
The system must be adjusted. For details, consult the
Customer Service Center or the Sakura dealer.
Clean the suction pads.
4.16 Revised 3/30/2010
Page 53
Section 4
How to Operate the g2 when Linked to the
Prisma Tissue-Tek
This section explains how to set up the Prisma when
the g2 is linked to the Prisma.
How to Set Up the Prisma
1. Select the menu in the bottom right-hand corner of
the Prisma control panel, and then select the Utility
menu tab (Figure 4-W).
2. Select System Setup in the Utility menu (Figure 4-X).
®
Prisma® Slide Stainer
Figure 4-W
3. Select In Use under Coverslipper Link, and select
Tissue-Tek Glas under Coverslipper (Figure 4-Y).
Figure 4-Y
4. Press the EXIT key and select the Stain Process
menu tab.
5. In the Stain Process menu, select Staining Mode
Selection (Figure 4-Z).
Figure 4-X
Revised 3/30/2010 4.17
Figure 4-Z
Page 54
OPERATING INSTRUCTIONS
6. Confirm that Yes is selected for Link With
Coverslipper in the System Setup tab (Figure 4-AA).
Figure 4-AA
7.Press the EXIT key to return to the monitor screen.
How to Start from the Prisma
1. Press the STA R T key on the monitor screen.
2. When the display switches to the process start screen
(Figure 4-CC), select a staining program and a
coverslipping program. When the program number
setting key is pressed on the coverslipper, the
numeric keypad screen appears (Figure 4-DD). Use
the numeric keypad to enter the program number to
be used by the coverslipper. “0” is entered by default.
If the default setting is used, coverslipping will be
performed according to the conditions currently
displayed on the coverslipper.
Figure 4-BB
8. Confirm that the link station (LK) is displayed in the
bottom left-hand corner of the station layout view.
Figure 4-CC
Figure 4-DD
4.18 Revised 3/30/2010
Page 55
Section 4
3. Press the ENTER key on the numeric keypad to
confirm the coverslipping program, and confirm that
the program number has been changed (Figure 4EE). Set (save) a coverslipping program for each
staining program. When setting a coverslipping
program, make sure the applicable program is already
programmed on the coverslipper side.
5. After confirming the staining program and the loading
station where the baskets have been placed, press
the STA R T key to start the process (Figures 4-GG &
4-HH).
Figure 4-EE
4. Open the Prisma loading station access door, place
baskets in the specified loading station, and close the
door (Figure 4-FF).
Figure 4-FF
Figure 4-GG
Figure 4-HH
WARNING: MAKE SURE THE SLIDES ARE EVENLY
STORED IN THE BASKET. IF THE SLIDES ARE
STORED UNEVENLY, THE BASKET MOVEMENT IS
AFFECTED DURING THE STAINING OPERATION.
TAKE SPECIAL CARE WHEN THERE ARE ONLY A
SMALL NUMBER OF SLIDES. STORE THEM
CAREFULLY TO PREVENT THE BASKET FROM
TILTING.
Revised 3/30/2010 4.19
Page 56
OPERATING INSTRUCTIONS
4.20 Revised 3/30/2010
Page 57
CARE OF THE INSTRUMENT
Section 5
General Maintenance
Keep the exterior of the instrument free of dust at all
times. If needed, the exterior may be cleaned using a
damp cloth and a mild detergent; do not use solvents of
any kind on the painted exterior parts. The plastic cover
may be cleaned with a glass cleaner and soft cloth.
Inspection Methods and Cleaning
To prevent system malfunctions and failures, inspect
and clean the system regularly. Unless otherwise specified
in this manual, carry out all inspection and cleaning tasks
with the power turned off.
Cleaning Each Station and Waste
Container
Clean each station and its surrounding area, as well
as each waste container, at the end of each d ay.
1. Open the cover.
2. Brush off each station and its surrounding area and
remove dirt and all other foreign matters by collecting
them in one location. If it facilitates the process, use
adhesive tape to remove foreign matters.
3. Dissolve and remove mounting medium attached
around the stations using a cloth moistened with
solvent for mounting medium. If mounting medium
has already solidified, remove it using tweezers. Also
remove any glass powder. If mounting medium or
glass powder attaches to any moving part and
subsequently solidifies, an unexpected error or failure
may occur.
4. Use a cloth moistened with alcohol to remove oil from
the cover glass contacting surfaces of the suction
pads on the cover glass arm, and dry the pads.
5. Follow the procedure below to clean the tip of the
dispensing nozzle:
• While lifting the dispensing nozzle, move the
nozzle toward the back.
• With the dispensing nozzle still lifted, wipe the tip
using a lint-free cloth.
• Pull out the dispensing nozzle while it is still
lifted, and insert its tip into the anti-drying bottle.
6. Remove each waste container and replace it with a
clean container.
7. Check the spatula part of the removed waste
container for deformation or damage. When spatula
part is deformed or damaged, replace the waste
container with a new container. The spatula of the
waste container functions as a drain board for
mounting medium at the tip of the dispensing nozzle.
If the spatula does not function properly as a drain
board, dispensing may be affected.
8. Put solvent for mounting medium in a container and
soak the waste container in the solvent for 24 hours to
dissolve the attached mounting medium.
9. Remove the waste container and let it dry completely.
10. Close the cover.
Changing Solvent in the Anti-drying Bottle
Change the solvent for mounting medium remaining in
the anti-drying bottle with fresh solvent once a week or
whenever the solvent in the anti-drying bottle becomes
cloudy.
NOTE: Solvent for mounting medium in the anti-drying
bottle gets cloudy over time as it is mixed with mounting
medium. If the solvent becomes cloudy, the function of the
anti-drying bottle, which is to prevent the tip of the
dispensing nozzle from drying, may be less effective.
1. Open the cover.
2. Remove the anti-drying bottle while lifting the
dispensing nozzle (Figure 5-A).
While lifting the nozzle…
…remove the anti-drying bottle.
Figure 5-A
Revised 3/30/2010 5.1
Page 58
CARE OF THE INSTRUMENT
3. Drain solvent from the anti-drying bottle and add fresh
solvent for mounting medium up to the position shown
below (Figure 5-B).
4. Return the anti-drying bottle to its original position
and close the cover.
Cleaning the Receiving Rack
If the slides are dirty or placed at an angle, mounting
medium may be attached the receiving racks (slide racks).
Clean each receiving rack once a week or whenever it
becomes dirty due to attached mounting medium.
1. Put solvent for mounting medium in a container
made of a material resistant to the solvent, and soak
the receiving rack in the solvent for 24 hours to
dissolve the attached mounting medium.
2. Remove the receiving rack and let it dry completely.
Cleaning the Loading Station
Tissue fragments, glass powder and other foreign
matters collect in the loading station. Accordingly, clean
the loading station once a week.
Add solvent to this
position below the lid.
Figure 5-B
Adding/Changing Solvent in the Dispensing
Pump Reservoir
The dispensing pump reservoir is used to prevent the
dispensing pump in the system from locking due to
mounting medium. Add solvent if the remaining solvent
level drops below the midway point between the shoulder
of the reservoir and the line indicating the minimum level.
Also change the solvent in the reservoir at least once
every two months.
1. Open the cover and remove the lid of the dispensing
pump reservoir. To add solvent and go to step 3 . To
change solvent, go to step 2.
2. To change solvent, suction out solvent from the
dispensing pump reservoir using a pipette.
3. Add solvent for mounting medium up to the shoulder
of the dispensing pump reservoir.
4. Place the lid on the dispensing pump reservoir and
close the cover.
Cleaning the Slide Arm
Clean the slide arm and slide detection sensor once a
week or whenever they become visibly dirty. If the slide
arm has become worn or starts experiencing problems
picking up slides, the slide arm must be replaced. Contact
the Sakura Customer Support Department or the local
Sakura distributor.
1. Open the cover.
2. Clean the slide arm and slide detection sensor using
a cloth moistened with alcohol.
1. Drain solvent from the basket container.
2. Disassemble the loading station. For the disassembly
method, refer to “Installing the Loading Station.”
3. Clean the disassembled parts with a brush or
toothbrush by applying the same type of solvent being
used in the system.
4. Assemble the loading station.
CAUTION: To minimize contamination, change or
filter the solvent in the loading station at the end of
each working day.
5.2 Revised 3/30/2010
Page 59
TROUBLESHOOTING
General Information
The following section explains how to recover from
conditions that may occur during routine operation. A
Troubleshooting Table is provided, which identifies
possible conditions related to the electrical and mechanical
operations that could occur during routine operation of the
Tissue-Tek
and remedies are also included so that many isolated
problems can quickly be corrected. When dealing with any
problem, it is essential to determine which part of the
system is the source. A systematic approach should be
employed to isolate the problem.
instrument problem, or if the problem cannot be isolated or
is beyond the scope of this manual, please contact the
Technical Support Department by calling (800) 725-8723,
option 2 (U.S. only) or call the local Sakura distributor.
®
Glass™ g2 Coverslipper. Possible causes
If additional assistance is required concerning an
Section 6
Revised 3/30/2010 6.1
Page 60
TROUBLESHOOTING
6.2 Revised 3/30/2010
Troubleshooting Table
Check the possible problem conditions listed in the table
below and if any of them applies to the problem that has
occurred, take the specified action or actions. If the problem
persists or when none of the listed conditions applies, contact
the Sakura dealer.
System condition
Cause
Remedial action
Nothing is displayed.
The power is not turned on.
Turn on the power.
The power plug is disconnected.
Connect the power plug.
The power is not supplied.
Check the breaker on the facility side.
The system power was cut off temporarily
(= momentary power failure).
Turn off the system power and then turn it back on.
Mounting medium is not
dispensed.
The mounting medium bottle is empty.
Replace the mounting medium bottle or add mounting
medium to the specified level or more. If the mountingmedium level detection function is not working, the
equipment must be adjusted. Contact the Customer
Service Center or the Sakura distributor.
Mounting medium at the tip of the dispensing
nozzle has solidified.
Dissolve the solidified mounting medium using solvent
(usually xylene). For details, consult the Customer
Service Center or the Sakura distributor.
The system suddenly stopped
operating.
A power outage occurred.
Take a remedial action according to “Actions to Be Taken
upon Power Outage during Operation” in Section 4.
Cover glasses cannot be
taken out or they dropped
during coverslipping.
The suction pads on the cover glass arm have
deteriorated or are damaged.
Replace the suction pads on the cover glass arm with
new ones. Contact the Customer Service Center or the
Sakura distributor.
Cover glasses are not stored in an appropriate
environment.
Store cover glasses in a place not subject to high
humidity. If stored in a humid place, cover glasses may
stick together easily.
Old cover glasses were used.
Use new cover glasses. Old cover glasses may stick
together easily.
Two or more cover glasses
are coverslipped together.
Cover glasses are not stored in an appropriate
environment.
Store cover glasses in a place not subject to high
humidity. If stored in a humid place, cover glasses may
stick together easily.
Old cover glasses were used.
Use new cover glasses.
Old cover glasses may stick together easily.
The type of cover glasses used or the angle by
which the cover glass is lifted is not appropriate.
Increase the cover glass lifting angle.
Cover glasses used are not specified for automatic
coverslippers.
Use cover glasses specified for automatic coverslippers.
Cover glasses get cracked. The type of cover glasses used or the angle by
which the cover glass is lifted is not appropriate.
Decrease the cover glass lifting angle.
An empty receiving rack is not
picked up.
The receiving rack is not set in the specified
position correctly.
Set the receiving rack properly in the concaved part of
the unloading area.
The receiving rack is damaged.
Contact the Customer Service Center or the Sakura
distributor.
The processing capacity drops
and every other slide is
skipped. (The CG size on the
screen is blinking.)
The cover-glass level detection function was
actuated, and the system switched to the slide
pickup mode only after a cover glass was
detected.
Press the STOP key and add cover glasses, and the
original processing capacity should be restored. If
coverslipping is continued without taking the above
action, the cover glass count will drop to 0 and a “No
cover glass” error will generate.
A receiving rack containing
coverslipped slides remains
during operation, but “OK” is
not displayed on the screen.
When the unloading door was opened, not all
receiving racks whose drying time had elapsed (for
which “OK” was lit) were taken out.
Open the unloading door, take out all receiving racks
containing coverslipped slides and whose drying time
has elapsed, and then close the unloading door.
Page 61
Section 6
Revised 3/30/2010 6.3
Actions to Take upon Generation
of Errors, Cautions, and
Warnings
When an error occurs, an alarm will sound
immediately to alert the operator of the abnormality. If
coverslipping is still possible, the system will wait until the
current process is completed and then display the error
screen. Do not touch the system until the error screen
appears.
Representative message screens that will appear
upon generation of various errors are shown below.
Follow the message on the screen to perform up to four
steps, remove the slides handled in the current process,
and then reset the error.
1. When the error screen below appears (Figure 6-A),
be sure to remove all slides on the transfer stage and
then press the ENTER key. Store the removed slides
in a manner preventing them from drying up, and
process them together later on. The removed slides
cannot be returned to the baskets in the loading
station.
Figure 6-A
2. When the error screen shown below appears (Figure
6-B), press the ENTER key. If the arm is currently
gripping a slide, pull out the slide before pressing the
ENTER key. Store the removed slides in a manner
preventing them from drying up, and process them
together later on. If the arm failed to grip a slide,
press the ENTER key immediately.
Figure 6-B
3. When the error screen shown below appears (Figure
6-C), retain the cover glass currently being picked up
by the suction pads and then press the ENTER key.
The cover glass will be released the moment the
ENTER key is pressed.
Figure 6-C
4. When the error screen below appears (Figure 6-D),
remove receiving rack from rods by lifting upward to
unhook it. Then press the ENTER key.
Figure 6-D
• When slides are in the receiving rack, open the
cover, and carefully remove the receiving rack by
raising the rack upward and tilting the rack back
towards the left as it is being pulled out so that
the slides do not drop out.
• When a rack is being retrieved or unloaded
(when racks are in the unloading area) remove
from the area number indicated on screen or
visually associated with the position of the rods
attached to the robotic arm.
• If rack is still hooked on to the rods, unhook the
rack by lifting upward and tilting the rack slightly
back to the left so that the slides do not fall out.
• It might be necessary to reach behind the
receiving area to remove a rack hooked onto the
rods.
<ERROR> E562
Remove the rack
from the hook
[ENTER]for next step
EXXX
<ERROR> E562
MOTOR:Z slide rack
[ENTER] to release
a cover glass
EXXX
<ERROR> E562
If a slide is on
the gripper, remove
[ENTER] to next step
EXXX
<ERROR> E562
MOTOR:Z slide rack
Remove slides
[ENTER]for next step
XXXX
EXXX
Page 62
TROUBLESHOOTING
6.4 Revised 3/30/2010
Page 63
GLOSSARY
Appendix A
Glossary of Terms
40-mm CG:
A cover glass with a length of 40 mm.
50-mm CGC:
A cover glass with a length of 50 mm.
55-mm CG:
A cover glass with a length of 55 mm.
60-mm CG:
A cover glass with a length of 60 mm.
CG:
An abbreviation for “Cover Glass.”
SG:
An abbreviation for “Slide Glass.”
Cover glass lifting angle:
When the coverslipping arm lifts each cover glass, it does
so at an angle so that multiple cover glasses will not be
picked up together. This angle is called the “cover glass
lifting angle.”
Basket:
A staining basket holding slides that have not yet been
coverslipped.
Receiving rack:
A rack for holding slides that have been coverslipped.
Loading station:
A container in which baskets are placed. Solvent is filled in
the loading station to prevent tissues from drying up.
Unloading area:
An area where 12 receiving racks (3 rows x 4 levels) are
placed.
Carousel:
A disc-shaped storage area for receiving empty baskets.
Anti-drying:
To prevent the tip of the dispensing nozzle from clogging
due to mounting medium.
Slide:
A glass slide on which tissues have been pasted.
Storing:
To move a coverslipped slide into a receiving rack.
Coverslipping:
To attach a cover glass using mounting medium.
Solvent:
A liquid used to dissolve mounting medium. Xylene is
mainly used for this purpose.
Dispense:
Dispensing also means applying mounting medium onto a
slide as if to draw a straight line.
Revised 3/30/2010 A.1
Page 64
APPENDIX A
A.2 Revised 3/30/2010
Page 65
WARNINGS AND CAUTIONS
Appendix B
Warnings
Do not bring fire sources close to the
system
ignite upon contact with fire. Do not bring a fire source
within 2 m of the system.
Do not bring fire sources close to the
activated carbon filters.
filters may explode upon contact with fire. Do not bring a
fire source within 2 m of the activated carbon filters.
Do not disassemble or modify the system.
The system may malfunction or cause an accident.
Do not open covers and doors unless
necessary. If the operator must open a
cover and insert a hand into the system,
do so only after confirming that the
system has stopped and the internal
components can be operated safely
If a door must be opened and a basket set,
do so only after confirming that the LOAD
lamp is on and the internal components
can be operated safely.
to stop when a cover is opened. However, the actual
operation may not stop until the series of steps comprising
the operation is completed. Touching the system while it is
still operating may result in injury.
. This system uses organic solvent that may
The activated carbon
.
The system is designed
Do not operate the switches and
connect/disconnect the power plug with
wet hands. Doing so may result in electric shock.
Connect/disconnect the power plug by
holding the plug.
power plug by holding any other part other than the plugs
may result in fire or electric shock.
Connecting/disconnecting the
Do not forcibly bend, pull, twist or loop the
power cable.
result in fire or electric shock. Should any damage or other
abnormality on the power cable or plug be found, contact
the Sakura dealer.
Use of a damaged power cable may
Handle reagents (organic solvents) with
due care.
this system may be toxic or harmful to the human body.
Accordingly, handle these reagents with due care to
prevent them from spilling or scattering. Dispose of
reagent properly by following the applicable regulation or
guideline in your country or region.
Some reagents (organic solvents) used by
When opening/closing any cover, be
careful not to pinch your hand.
to pinch your hand between the fixed and moving parts of
a cover or between a cover and a door, etc. Your hand
may be pinched and injured.
Do not wet the system. Wetting any part of the
system other than those specified in Section 5, “Care of
the Instrument” or other applicable sections may cause
fire or electric shock due to leak current.
Revised 3/30/2010 B.1
Be careful not
Page 66
APPENDIX B
Cautions
Provide sufficient airing and ventilation
around the system.
(organic solvent) that is toxic and harmful to the human
body. Provide sufficient airing and ventilation around the
system.
Close the lids on containers during
operation.
this system may be toxic or harmful to the human body. If
containers of these reagents remain without lids for many
hours, organic gases may fill up the room.
Some reagents (organic solvents) used by
Turn off the power before performing
cleaning.
supplied may result in unexpected accidents.
Cleaning the system while the power is
Connect the power plug to a power outlet
with grounding terminal.
to a power outlet with grounding terminal conforming to at
least the Class D (former Class 3) grounding specification.
If the system is not grounded, fire or electric shock may
result due to leak current.
In the event of system malfunction, turn
off the power and then disconnect the
power plug from the power outlet.
event of system malfunction, turn off the power and
contact the Sakura Service Center. Disconnecting the
power plug from the power outlet is one way to cut off the
main system power. In the event of abnormality,
disconnect the power plug from the power outlet. When
installing the system, select a suitable location where the
power outlet will not be concealed and the power plug can
be disconnected immediately in case of emergency.
This system uses solvent
Connect the power plug
In the
Do not touch the moving parts of the
system.
operating may result in injury.
Inspect the system once every six months.
Conduct a periodic inspection every six months to ensure
that the system will be used safely and continue to
demonstrate the desired performance. Contact the Sakura
dealer for the details of periodic inspection.
Exercise due caution when handling
reagent. Wear gloves, mask and/or safety
goggles or take other proper measures
designed to protect the operator, by
following the applicable regulation or
guideline in your country or region.
reagents are toxic and harmful to the human body.
Touching moving parts while the system is
Some
If any substance that presents biological
hazards is handled, ensure safety by
following the applicable regulation or
guideline in your country or region.
Ask the dealer to install or relocate the
system.
expert knowledge of the system may result in unexpected
accidents.
Installation of the system by people having no
Do not remove the warning/caution labels.
Without these labels, the operators cannot be reminded of
the necessary warning/cautionary information in the day-
to-day handling of the system, which may result in
unexpected problems.
B.2 Revised 3/30/2010
Page 67
NOTES ON USE
Notes on Use
Read this “Notes on Use” section beforehand to
ensure the correct use of the system. This section
explains the items that should be heeded to prevent
system failures, as well as items that should be noted to
perform proper coverslipping operation.
Cautions for Preventing system Failure
Do not place any object on the system.
Doing so may result in unexpected problems.
Do not place any object on a moving part.
Doing so may result in system failure.
Appendix C
Do not spill any organic solvent onto the
system.
Do not use toluene.
system malfunction or failure.
Use designated consumable parts.
any other consumable part may result in malfunction or
system failure.
Use of toluene may cause
Use of
Do not block the exhaust outlet. When the
exhaust outlet on the left side at the rear of the system is
blocked, fumes may not be exhausted properly.
Do not use any ultraviolet sterilizing lamp
around the system. Ultraviolet light may cause the
system characteristics to change or deteriorate.
When opening/closing a cover or door, do
so slowly.
door, the cover/door may be damaged.
If large impact is applied to a cover or
Avoid using a deteriorated or damaged
basket or receiving racks.
in malfunction or failure.
Doing so may result
Do not open any cover or door unless
necessary.
required in the applicable operation specified in this
manual. Once opened, the cover/door should be closed as
soon as the operation is finished.
Revised 3/30/2010 C.1
Open each cover or door only when
Page 68
APPENDIX C
Notes for Proper Coverslipping Operating
Put a sufficient amount of clearing agent
(mainly xylene) in the loading station to
prevent tissues from drying up.
Determine the operating conditions after a
coverslipping test.
system vary depending on the tissues on the slide.
Conduct a physical coverslipping test using the system
before determining the operating conditions.
Paste tissues at the center of the pasting
position on the cover glass.
not provide a function for checking the position of pasted
tissues on the glass slide. When pasting tissues on the
glass slide, make sure tissues are aligned at the center of
the cover glass (indicated by *) by taking into account the
settings of the cover glass used.
The shaded area indicates the pasting position on each
cover glass.
40-mm CG 50-mm CG
The operating conditions of the
This system does
55-mm CG 60-mm CG
If very thick tissues are coverslipped in
some positions, the cover glass may not
be stored in the receiving rack properly.
Do not use very thick tissues with this
system.
C.2 Revised 3/30/2010
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