SAKAE SAK S22HPM1EG1KL Datasheet

HELICALOHM MULTI-TURN POTENTIOMETER

(Precision Multi-turn, Wirewound & Hybrid Element)

There are two kinds in SAKAE Helicalohm Potentiometers with a wirewound resistive element. One is Model HD Series which are an original device consisting of a resistive element wound helically on a drum surface and a slider of which contact is made around the resistance drum and the other is Model HP Series which are formed with a slider travelling along the interior surface of a resistive element

helically wound inside a sealed pipe. Both of them equally offer high resolution, excellent reliability and long life. SAKAE has expanded to the production of hybrid resistive element potentiometers and this element has now been incorporated into Model HP Series with small size.

THE NOMENCLATURE OF SAKAE HELICALOHM POT. SERIES

Special Specifications

S means the potentiometer with special mechanical

specifications not applicable to our standard.

Number of Gangs

G means 2 ganged potentiometer on the same axle.

The potentiometer consists of one single section unless G is given.(e.g. G3

...

3 ganged, G4...4 ganged.)

4 digits branch number

to be used for specific requirements.

Number of Turns

10 means 10-turn. There are 5 kinds in the number of our standard

multi-turn potentiometers. They are 3, 5, 10, 15 and 20, but subject to models.

Application

L means for semi-fixed purpose. P means for p.c. terminals. W

means for lug terminals at rear end. S means shortened body type (only for use on 20HP-ns). E means inch dimensional bushing and shaft type.

Mounting Method

S means servomount type(in case of bushingmount type, S is deleted.)

Diameter

46 means the approximate outer diameter of the poten-

tiometer in metric system. The 8 standard diameters are available, namely, 10mm, 12mm, 20mm, 22mm, 25mm, 30mm, 46mm and 50mm.

Type and Internal Construction

H means helicalohm, multi-turn, linear potentiometer. There

are 4 kinds of HP, HHP, HD and HDS.

HP, HPC

.....

Wirewound type with resistive element helically wound inside the pipe-shaped housing.

HHP

............

Hybrid type with same construction as HP type.

..............

Wirewound type with resistive element helically wound on the drum-shaped base.

HDS

............

Super-precision type with same construction as HD type.

Terminal

Connection Diagram

SELECTION GUIDE

S46HD

--10

Internal

Constraction

Type

Kind of

Element

Diameter

(mm)

Model No. Features

HP Wirewound

HHP Hybrid

HD Wirewound

HDS Wirewound

∅10.5

10HP World's smallest multi-turn pot. since 1965.

∅13

12HP, 12HP-P, 12HPS, 12HPC, 12HPC-P, 12HPC-W

Low-cost multi-turn pot. of outer dia. of 13mm. Terminals for p.c. board and rear terminals are also available.

∅20

20HP, 20HPS

Precision multi-turn pot. of outer dia. of 20mm. Servomount type is also available.

∅22

22HP

Low-cost multi-turn pot. of outer dia. of 22mm.Most popular items for general applications. Two kinds of bushing in 22HP series are available : plastic and metal.

∅25

25HP, 25HPS

Precision multi-turn pot. of outer dia. of 25mm. Various specials based on this item are also available.

∅13

12HHP, 12HHP-P, 12HHPS

World's smallest multi-turn precision hybrid pot. of outer dia. of 13mm. Servomount type is also available.

∅20

20HHP, 20HHPS

Precision multi-turn hybrid pot. of outer dia. of 20mm. Servomount type is also available.

∅22

22HHP, 22HHPS

Low-cost precision multi-turn hybrid pot. of outer dia. of 22mm. Servomount type is also available.

∅46

46HD, 46HDS

Traditional item being manufactured continuously over 45 years. Slide wire resistive element type which brings infinite resolution is available as standard version against the standard resistance values below 20Ω in this series, but subject to models.

∅30

30HDS

∅50

50HDS

This series has the highest performances, especially in resolution and in linearity tolerance, which are almost at the upper practical limits in wirewound type pot. You can also use this pot. as a standard potentiometer.

Drum type

Pipe type

●

General Performances

Kind of

Element

Wirewound

Hybrid

Wirewound

Note: 1. Above-mentioned data are applied for our standard 10-turn models per each series and for further technical details, please see each articles of the models in question mentioned in this catalog.

Model No.

10HP 100 50k

100 100k 100 100k

100 50k 100 100k 100 100k

1k 50k 2k 100k 2k 100k

0.5 100k 2k 50k

5k 100k

20,50 20,50

10,20,50

100k

±0.25 ±0.1

(with adaptor)

(Incorporated)

±0.25 ±0.1 ±0.25 ±0.1 ±0.2 ±0.1 ±0.25 ±0.1 ±0.25 ±0.1 ±0.4 ±0.1 ±0.25 ±0.1 ±0.25 ±0.1 ±0.3 ±0.1 ±0.05 ±0.025 ±0.02 ±0.01

150k

200k 100k

200k

12HP

12HPC

20HP 22HP

25HP 12HHP 20HHP 22HHP

46HD 30HDS 50HDS

Standard

Total

Resistance

Range (Ω)

Special

Lower

Resistance

Values (Ω)

Special

Higher

Resistance

Values (Ω)

Independent

Iinearity

Tolerance

(%)

Special Specifications

Servomount

Type

Front and Rear Shaft Extension

Extra

Taps

Simple

Sealing

Type

With

Limit-Switch

Adaptor

Multi-

ganged

Semi-fixed

Setting

Type

●

Environmental Performances

Model Nos.

Parameters Operating

Temperature Range

Temperature Cycle

Exposure at Low Temperature

Exposure at High Temperature

Vibration

Shock

Moisture Resistance

Rotational Life Expectancy (at 25 )

No load at 40 r.p.m. 5-turn

.........

5,000,000 (2,500,000) shaft revolutions

10-turn

.......

10,000,000 (5,000,000) shaft revolutions

Total resistance value variation:

below ±5% against initial value

Independent Iinearity tolerance:

below 150% of specified value Output smoothness: 5-turn

.........

0.2% against input voltage

10-turn

.......

0.1% against input voltage

No load at 40 r.p.m. 3-turn

............

300,000 shaft revolutions

5-turn

............

500,000 shaft revolutions

10-turn

..........

1,000,000 shaft revolutions

Total resistance value variation:

below ±5 against initial value

Independent Iinearity tolerance:

below 150% of specified value

Noise: below 500Ω E.N.R.

No load at 40 r.p.m. 3-turn

............

600,000 shaft revolutions

5-turn

............

1,000,000 shaft

revolutions 10-turn 15-turn

.......

2,000,000 shaft 20-turn revolutions

Total resistance value variation:

below ±5% against initial value

Independent Iinearity tolerance:

below 150% of specified value

Noise: below 500Ω E.N.R.

40 95%RH 240 hours Total resistance value variation:

below ±10%

Insulation resistance: over 10MΩ

490m/s211ms 18 times Total resistance value variation:

below ±1%

No mechanical and electrical damage

10Hz to 2,000Hz 147m/s212 hours Total resistance value variation:

below ±5%

No mechanical and electrical damage

1,000 hours at 105 Total resistance value variation:

below ±5%

No mechanical damage

24 hours at -55 Total resistance value variation:

below ±5%

No mechanical damage

5 cycles under -55 +

105

Total resistance value variation:

below ±5%

No mechanical damage

-55 +

105

40 95%RH 120 hours Total resistance value variation:

below ±10%

Insulation resistance: over 10MΩ

490m/s211ms 18 times Total resistance value variation:

below ±1%

No mechanical and electrical damage

10Hz to 2,000Hz 147m/s212 hours Total resistance value variation:

below ±5%

No mechanical and electrical damage

1,000 hours at 105 Total resistance value variation:

below ±5%

No mechanical damage

24 hours at -55 Total resistance value variation:

below ±5%

No mechanical damage

5 cycles under -55 +

105

Total resistance value variation:

below ±5%

No mechanical damage

-55 +

105

40 95%RH 120 hours Total resistance value variation:

below ±10%

Insulation resistance: over 10MΩ

490m/s211ms 18 times Total resistance value variation:

below ±1%

No mechanical and electrical damage

10Hz to 2,000Hz 147m/s212 hours Total resistance value variation:

below ±5%

No mechanical and electrical damage

1,000 hours at 105 Total resistance value variation:

below ±5%

No mechanical damage

24 hours at -55 Total resistance value variation:

below ±5%

No mechanical damage

5 cycles under -55 +

105

Total resistance value variation:

below ±5%

No mechanical damage

-55 +

105

10HP, 12HP, 20HP, 25HP, 46HD 12HPC, 22HP, 30HDS, 50HDS 12HHP, 20HHP (22HHP)

Note: 2. In case of the potentiometer with special resistance values and special specifications, the above performances may change and therefore, please consult us in advance, separately.

3. As for operating temperature range, we can not guarantee that all values of performances can satisfy within this operating temperature range. (Please see page 25 in this catalog for further details.)

4. The above values of performances based on each testings were measured after each testings completed, respectively, under standard conditions. As for the values during testings and other values not mentioning in the above table, please ask us separately.

5. Mark applies only for model 22HHP series.

Wirewound

(Bushingmount)

World's smallest 10-turn pot.

Model 10HP-10

Note: 1 pc. inner teeth washer and 2 pcs. hex nuts are attached.

●

Standard Dimensions

●Standard Resistance Values ■No. of Wire Turns ■Resistance Wire Used

●

Standard Model Nos.

10HP-5 (5-turn) 10HP-10 (10-turn)

●

General Specifications

Standard Resistance Range:

Max. Practical Resistance Value:

Total Resistance Tolerance:

Independent Linearity Tolerance:

Power Rating:

Noise:

100Ω to 20kΩ (5-turn) 100Ω to 50kΩ (10-turn)

50kΩ (5-turn)

100kΩ (10-turn) Standard Class

±3% (H)

Precision Class

±1% (F)

5-turn 10-turn

Standard Class

±0.35% ±0.25%

Precision Class

±0.2% ±0.1%

(Below 5kΩ)

0.5W (5-turn)

1.0W (10-turn) Below 100Ω E.N.R.

Electrical Travel: Mechanical Travel: InsulationResistance:

Dielectric Strength: Starting Torque: Stopper Strength: Max. Torque exerted on fastening the mounting nut to the bushing: Max. Working Voltage: Resist. Temperature Coefficient of Wire: Mass:

360°×n

±5° (n: No. of turns)

360°×n (n: No. of turns) Over 100 MΩ at 500V.D.C.

1 minute at 500V.A.C. Below 3mN

•

m (30gf•cm)

Approx. 0.1N

•

m (1kgf•cm)

Below 1N

•

m (10kgf•cm)

450V

±20p.p.m./

Approx. 17g (5-turn) Approx. 20g (10-turn)

+30°

0°

●

Special Specifications Available

3-turn type (S10HP-3), Lower resistance values (20Ω, 50Ω), Shaft dia. (∅3.175mm)•bushing with inch dimensions, Special machining on the shaft, Shaft with front and rear extension (Rear shaft with 0.8mm dia. and 10mm length).

Resist. Value (Ω) 100

750

1,200

200

620

1,500

500

830

1,350

1,050 1,670

1,330 2,100

1,820 2,860

10k

2,300 3,640

20k

2,940 4,550

50k

3,900

6,250

100k

7,850

10HP-5 10HP-10 Resist. Wire Used Cu-Ni System Ni-Cr System

Note: Mark shows values at special higher practical resistance.

MODEL 10HP

Model No.

10HP-5 10HP-10

19.2

25.5

(±0.25%) (±0.15%)

±0.5

10.5

4.5

±1

-0.02

M7 P 0.75

Bushingmount Servomount

()

Wirewound

Note: 1. Outer dimensions of 5-turn version are same as those of 10-turn.

2. Servomount type with pin terminals for p.c. board is also available.

●

Standard Dimensions

●

Standard Model Nos.

Bushingmount type:

With lug terminals: 12HP-5 (5-turn) 12HP-10 (10-turn) With pin terminals for p.c. board: 12HP-5P (5-turn) 12HP-10P (10-turn)

Servomount type:

12HPS-5 (5-turn) 12HPS-10 (10-turn)

●

General Specifications

Standard Resistance Range:

Max. Practical Resistance Value:

Total Resistance Tolerance:

Independent Linearity Tolerance:

Power Rating:

Noise: Electrical Travel:

100Ω to 50kΩ (5-turn) 100Ω to 100kΩ (10-turn)

70kΩ (5-turn)

150kΩ (10-turn) Standard Class

±3% (H)

Precision Class

±1% (F)

5-turn 10-turn

Standard Class

±0.35% ±0.25%

Precision Class

±0.2% ±0.1%

(Below 5kΩ)

0.75W (5-turn)

1.5W (10-turn) Below 100Ω E.N.R. 360°

×n±5°(n: No. of turns)

Mechanical Travel: Insulation Resistance:

Dielectric Strength: Starting Torque:

Stopper Strength: Max. Torque exerted on fastening the mounting nut to the bushing: Max. Working Voltage: Resist. Temperature Coefficient of Wire: Mass:

360°

×n (n: No. of turns)

Over 1,000MΩ at 500V.D.C. 1 minute at 1,000V.A.C. Below 3mN

•

m (30gf•cm) (Bushingmount type) Below 2mN

•

m (20gf•cm) (Servomount type) Approx. 0.15N

•

m (1.5kgf•cm)

Below 0.8N

•

m (8kgf•cm)

450V

±20p.p.m./

Approx. 10g (Both 5-turn and 10-turn)

●

Special Specifications Available

3-turn type (S12HP-3), Lower resistance values (20Ω, 50Ω), Shaft with front and rear extension (Rear shaft with

0.8mm dia. and 10mm length), Special machining on the shaft, Simple sealed housing (in case of servomount type, the housing length becomes longer by 1.5mm).

MODEL 12HP

Model 12HPS-10 (Servomount)

Model 12HP-10P

Model 12HP-10

(with metric dimensions)

■

Bushingmount type

●

With lug terminals

●

With pin terminals for p.c. board

Terminal Holes Layout

■Servomount type

Note: 1. pc. each inner teeth washer and hex nut are attached.

Please process the mounting hole on the panel to be mounted with this potentiometer by the diameter of 7.14mm .

+15°

0°

●Standard Resistance Values ■No. of Wire Turns ■Resistance Wire Used

Resist. Value (Ω) 100

920

1,690

200

1,190 1,850

500

1,250 2,560

1,510 2,500

1,790 3,030

2,380 4,170

10k

3,120 4,760

20k

3,800 6,250

50k

5,430 8,330

100k

10,870

12HP-5 12HP-10 Resist. Wire Used Cu-Ni System Ni-Cr System

+0.05

(±0.25%) (±0.15%)

±0.5

±1

±0.5

7.5

±1

±0.5

±1

±0.5

7.5

±1

25.5

±0.2

1.5

23 1

±0.5

7.8

±1

28.2

23 1

1.57

±0.5

M6 P 0.75

±0.5

11.5

1.57

±1

±0.2 ±0.2

-0.05

-0.02

7.14

5 1.2holes

510

-0.02

0.03

0.25

0.13

MAX

9.5

9.53

12.7

Bushingmount Servomount

()

0.13

0.25

Wirewound

Note: 1. Outer dimensions of 5-turn version are same as those of 10-turn.

2. Servomount type with pin terminals for p.c. board is also available.

3. Please process the mounting hole on the panel to be mounted with this potentiometer by the diameter of 7.14mm .

●

Standard Dimensions

●

Standard Model Nos.

Bushingmount type:

With lug terminals: 12HP-5E (5-turn) 12HP-10E (10-turn) With pin terminals for p.c. board: 12HP-5EP (5-turn) 12HP-10EP (10-turn)

Servomount type:

12HPS-5E (5-turn) 12HPS-10E (10-turn)

●

General Specifications

Standard Resistance Range:

Max. Practical Resistance Value:

Total Resistance Tolerance:

Independent Linearity Tolerance:

Power Rating:

Noise: Electrical Travel:

100Ω to 50kΩ (5-turn) 100Ω to 100kΩ (10-turn)

70kΩ (5-turn)

150kΩ (10-turn) Standard Class

±3% (H)

Precision Class

±1% (F)

5-turn 10-turn

Standard Class±0.35% ±0.25% Precision Class

±0.2% ±0.1%

(Below 5kΩ)

0.75W (5-turn)

1.5W (10-turn) Below 100Ω E.N.R. 360°

×n±5° (n: No. of turns)

Mechanical Travel: Insulation Resistance:

Dielectric Strength: Starting Torque:

Stopper Strength: Max. Torque exerted on fastening the mounting nut to the bushing: Max. Working Voltage: Resist. Temperature Coefficient of Wire: Mass:

360°

×n (n: No. of turns)

Over 1,000MΩ at 500V.D.C. 1 minute at 1,000V.A.C. Below 3mN

•

m (30gf•cm) (Bushingmount type) Below 2mN

•

m (20gf•cm) (Servomount type) Approx. 0.15N

•

m (1.5kgf•cm)

Below 0.8N

•

m (8kgf•cm) 450V

±20p.p.m./

Approx. 10g (Both 5-turn and 10-turn)

●

Special Specifications Available

3-turn type (S12HP-3), Lower resistance values (20Ω, 50Ω), Shaft with front and rear extension (Rear shaft with

0.8mm dia. and 10mm length), Special machining on the shaft, Simple sealed housing (in case of servomount type, the housing length becomes longer by 1.5mm).

MODEL 12HP-E

Model 12HPS-10E (Servomount)

Model 12HP-10EP

Model 12HP-10E

(with inch dimensions)

■

Bushingmount type

●

With lug terminals

■Servomount type

Note: 1 pc. each inner teeth washer and hex nut are attached.

●

With pin terminals for p.c. board

Terminal Holes Layout

●

Standard Resistance Values ■No. of Wire Turns ■Resistance Wire Used

Resist. Value (Ω) 100

920

1,690

200

1,190 1,850

500

1,250 2,560

1,510 2,500

1,790 3,030

2,380 4,170

10k

3,120 4,760

20k

3,800 6,250

50k

5,430 8,330

100k

10,870

12HP-5E 12HP-10E Resist. Wire Used Cu-Ni System Ni-Cr System

0.05

(±0.25%) (±0.15%)

+15°

0°

±0.5

±1

±0.5

7.5

±1

±0.5

±1

±0.5

7.5

±1

25.5

1.5

23 1

±0.5

±1

28.2

23 1

1.57

±0.2

±1

20.6

7.14

±0.5

1/4"-32UNEF-2A

-0.02 0

3.175

-0.05

7.14

5 1.2holes

7.8

11.5

±0.5

1.57

±0.5

-0.02

3.175

MAX

±0.2

9.5

-0.03

9.53

+0.13

510

-0.25

12.7

LOW-COST ITEM

U.S.A. PAT. No.4400687 F.R.G. PAT. No.3136765 HONGKONG PAT. No.751 of 1984 U.K. PAT. No.2087160 FRANCE PAT. No.8118538 SINGAPORE PAT. No.372/84

Wirewound

Note: 1. 1 pc. each inner teeth washer and hex nut are attached.

2. Outer dimensions of 5-turn version are same as those of 10-turn.

3. Please process the mounting hole on the panel to be mounted with this potentiometer by the diameter of 7.14mm .

●

Standard Dimensions

●

Standard Model Nos.

Bushingmount type:

With lug terminals: 12HPC-5 (5-turn) 12HPC-10 (10-turn) With pin terminals for p.c. board: 12HPC-5P (5-turn) 12HPC-10P (10-turn) With rear lug terminals: 12HPC-5W (5-turn) 12HPC-10W (10-turn)

●

Special Specifications Available

3-turn type (S12HPC-3), Lower resistance values (20Ω, 50Ω), Shaft with front and rear extension (Rear shaft with

0.8mm dia. and 10mm length), Special machining on the shaft, Simple sealed housing.

MODEL 12HPC

Model 12HPC-10W

Model 12HPC-10P

Model 12HPC-10

(with metric dimensions)

●

With lug terminals

●

With pin terminals for p.c. board

●

With rear lug terminals

Terminal Holes Layout

(Bushingmount)

●

General Specifications

Standard Resistance Range:

Total Resistance Tolerance:

Independent Linearity Tolerance:

Power Rating:

Noise: Electrical Travel:

Mechanical Travel:

100Ω to 50kΩ (5-turn) 100Ω to 100kΩ (10-turn)

Standard Class

±3% (H)

Precision Class

±1% (F)

5-turn 10-turn

Standard Class

±0.35% ±0.25%

Precision Class

±0.2% ±0.1%

(Below 5kΩ)

0.75W (5-turn)

1.5W (10-turn) Below 100Ω E.N.R. 360°

×n ±5° (n: No. of turns)

360°

×n (n: No. of turns)

Insulation Resistance: Dielectric Strength: Starting Torque: Stopper Strength: Max. Torque exerted on fastening the mounting nut to the bushing: Max. Working Voltage: Resist. Temperature Coefficient of Wire: Mass:

Over 1,000MΩ at 500V.D.C. 1 minute at 1,000V.A.C. Below 3mN

•

m (30gf•cm)

Approx. 0.15N

•

m (1.5kgf•cm)

Below 0.8N

•

m (8kgf•cm)

450V

±20p.p.m./

Approx. 10g (Both 5-turn and 10-turn)

+15°

0°

●

Standard Resistance Values ■No. of Wire Turns ■Resistance Wire Used

Resist. Value (Ω) 100

920

1,690

200

1,190 1,850

500

1,250 2,560

1,510 2,500

1,790 3,030

2,380 4,170

10k

3,120 4,760

20k

3,800 6,250

50k

5,430 8,330

100k

10,870

12HPC-5 12HPC-10 Resist. Wire Used Cu-Ni System Ni-Cr System

0.05 0

(±0.25%) (±0.15%)

±0.5

±1

±0.5

7.5

±1

±0.5

±1

231

1.8

±1

25.5

±0.2

1.5

23 1

±0.5

±1

25.5

1.5

±1

±0.2

±1

±0.5

M6 P 0.75

-0.05

7.14

-0.02

±0.5

7.8

±1

±0.5

M6 P 0.75

-0.05

7.14

-0.02

5 1.2holes

510

+ 14 hidden pages

SAKAE SAK S22HPM1EG1KL Datasheet

Specifications and Main Features

Frequently Asked Questions

User Manual

THE NOMENCLATURE OF SAKAE HELICALOHM POT. SERIES

SELECTION GUIDE

General Performances

Environmental Performances

Wirewound

MODEL 10HP

MODEL 12HP

MODEL 12HP-E

MODEL 12HPC