This user manual provides you with technical specification, installation instruction
and detailed function parameters of VM 1000.Before installation, operation,
maintenance or inspection, please read this manual carefully.
Special warning: Please be sure to read and understand the warnings and precautions
in this manual before using VM 1000 and make sure the certificate of relative
electrical engineers is line with the provisions of the labor supervision
department, and the electrics and environment conditions is in conformity with the
country’s standard.
Make sure the wiring is correct before it is power-on; before normally operating and
using this product, make sure the motor rotation meets the requirements by
debugging it.
When installing, using or maintaining the product, if it needs a consultation for
product functions, performance, other technical issues as well as safety precautions,
please contact our customer service center according to the hotline in the manual.
A.2 Selection Guide of Braking Components ................................................. - 143 -
A.3 Selection of Air Switch,Contactor or Cable .............................................. - 145 -
Appendix B-Manual Revision Record ....................................... - 146 -
VM1000 Series
‐3‐
VM1000 Series
Precautions
The Definition of Manual Warning Signs
In this manual, there are three kinds of warning signs that is respectively
corresponding to three kinds of precautions; once violated, it will probably cause
person injury to different degree.
DANGER: it indicates that it will probably cause death or severe physical
injuries if violate the correct instruction.
WARNING: it indicates that it could cause personal moderate injuries, minor
injuries or damage to the equipment if violates the correct instructions..
NOTE: it indicates that it would cause error or using equipment insecurely if
violates the correct instruction.
The Definition of Product Warning Signs
The product warning signs are right under the case cover.
It indicates that there is high voltage in the product
+10 minutes time delay, which indicates that it needs to wait for capacitor
discharging after power off
Before Installation
Before opening, please confirm that:(1) model and rated values on the nameplates
is same as the goods you order; products, certification accessories, user manual and
warranty card are complete and have not been damaged;(2) Whether the products
are damaged or destroyed with water etc.; If there is damages,losses or other
abnormal phenomenon,please contact our company or your suppliers to solve
problems
‐4‐
VM1000 Series
Warning
◎Do not install or operate the VFD if it is damaged or has missing parts. Otherwise it may
result in equipment damage or physical injuries.
Installation
Warning
◎Please hold the bottom of VFD when installing or moving it. In case that the VFD is
broken or damaged; only holding the shell is not allowed.
◎Keep the VFD away from heat, inflammable and explosive goods; Install VFD on the
metal or other nonflammable objects.
◎If the VFD is mounted in an electric cabinet or other enclosed objects, fans or other cooling
device should be installed inside the cabinet; Setting ventilation opening to ensure ambient
temperature is below 40℃. Otherwise it may be damaged because of high temperature.
Danger
◎Wiring must be completed by qualified electrical engineers. Otherwise it can cause an
electrical shock or VFD damage.
◎Before wiring, make sure the power supply is de-energized. Otherwise it will cause an
electrical shock or a fire.
◎Make sure the ground terminal is grounded safely and correctly. Otherwise there will
be a risk of electrical shock on the shell of VFD.
◎Do not touch the main circuit terminal, and the main circuit terminals of the VFD are not
allowed to contact the shell. Otherwise it may cause an electrical shock.
◎Braking resistor of the connection terminal is (+)and PB. Do not connect the other terminals;
Otherwise it may cause a fire.
‐5‐
VM1000 Series
Wiring
Warning
◎Before connecting, make sure the voltage rating and phase number of VFD is conformed
to the input power voltage, phase number; Otherwise it may cause a fire or physical injuries.
◎Never connect the AC input power supply to the output terminals V, U, W of VFD;
Otherwise it will cause damage to the VFD and you are not guaranteed to enjoy the warranty
services.
◎Never conduct a pressure test on VFD;Otherwise it will cause damage to the VFD.
◎The main circuit wiring of the VFD and the control loop wiring should be separated or
vertical crossed, otherwise the control signal will be interfered.
◎The cable connected to the main circuit terminals should be use lugs with isolated casing.
◎If the length of cable between the VFD and the motor is over 50 meters, an output reactor
is recommended so as to protect the VFD and motor.
Operation
Danger
◎Turn on the input AC power after the wiring of VFD is completed and the front cover is
installed. Do not dismantle the front cover when operating; otherwise it will lead to an
electric shock.
◎When VFD is set with the function of fault automatic reset or auto-restart after power
failure, protection measures for equipment system should be taken in advance. Otherwise it
will cause physical injuries.
◎The key “RUN/STOP” may be lose efficacy because some function had been set, a
separate emergency power switch can be installed in the VFD control system; Otherwise it
may cause damage or physical injuries.
◎Though the VFD terminal is in stop state, the terminal is electrified after power on. Do not
touch; otherwise there will be a risk of electric shock.
Warning
◎Do not use the breaker to control the stop/start of AC drive, or it may damage to the AC
drive.
◎Because the acceleration time is short when AC drive makes motor operates from low to
high speed, make sure the motor and mechanical equipment is within the permitted range
‐6‐
before operation,or it will damage the equipment.
◎The temperature of heat sink and braking resistor is high. Please do not touch. Otherwise,
it may cause burns.
◎When leaving factory, the preset parameters of AC drive have met most of the
operational requirements of equipment. If not necessary, do not arbitrarily change the
parameters. Even some devices have some special requirements; you can only modify the
necessary parameters. Otherwise, arbitrary modification may damage the equipment.
VM1000 Series
Maintenance and Inspection
Danger
◎When power on, do not touch the connection terminals. Otherwise it may cause an
electrical shock.
◎Only qualified electrical engineering personnel can maintain, replace and inspect the SPD.
◎Wait at least 10 minutes after the power failure, or make sure that is no residual voltage
before carry out maintenance and inspection, otherwise it may cause damage.
Note
◎PCB board has CMOS integrated circuit, do not touch, otherwise the static electricity may
damage PCB board.
Others
Danger
◎It is strictly forbidden to transform the VFD, otherwise it may cause casualties. After
arbitrarily changing VFD, will no longer enjoy the warranty service.
‐7‐
VM1000 Series
Signs, Abbreviation and Brandmark statement
■ Signs
Protective Earthing: PE
Signal Ground: GND
Shield: SHIELD
■ Name Abbreviation
1. In this user manual, VM1000 AC drive has another name or abbreviation:
Variable frequency drive, VM1000, inverter, speed controller, VFD product and
product.
2. VFD parameter is as follows:function parameters, function code, parameters
code
3. SAJ, Sanjing Electric、SAJ Electric are all the standard abbreviation of
Guangzhou Sanjing Electric Co. Ltd
4. Common Technical Terms,Similar or Equal Name:
Voltage frequency ratio control mode: VF control
Open-loop vector control mode: SVC control
Three-phase induction motor: asynchronous motor, squirrel-cage asynchronous
motor
■ Trademark
1. Modbus○R is the trademark of Schneider Electric
2. SAJ○R is the trademark of Guangzhou Sanjing Electric Co. Ltd
3. Other trademark that may occur or product names belong to respective owners
‐8‐
VM1000 Series
Chapter 1 Product Information
1.1 Production Introduction
The Usage of VM1000 AC drive
VM1000 AC drive is the new generation product with high performance and multi
usages, which usually apply in the regular three-phase induction motor for speed
control. Power range is 11~110kW;It can select V/F control mode or SVC control
mode.
Key Design Points
Design Points Instruction
1.Product adopts: large capacity power module,high accuracy detection
hardware and brandnew control platform
Control
performance and
function
2.Function upgrade: mainly includes torque control,S curve,given
frequency,vector control, V/F separation, Two groups of PID
parameters,input、output and auxiliary function,faults protection and
user-defined protection action
3. Meanwhile,it maintain the compatibility for previous products
Input/Output and
communication
interface
G/P load types
Structure design
Support 5 common inputs, 1 high-speed pulse input, 1 high-speed
pulse output( also work as open collector output DO), 2 relay output, 2
analogue output, 2 analogue input, 1 RS485 communication interface
Whole series support heavy load(G) and normal load(P) rating
characteristics.
G load type: typical constant torque load, such as conveyor, lift, crane,
etc.
P load type: typical variable torque load, such as pump and fan.
Structure optimization, dimension decrease, good heat dissipation,
industrial protection, simple case
‐9‐
Wiring installation
New keyboard
design
1. Main circuit adopt increased superior terminal array,large power
type and independent terminal,and equipped with dual GND ports.
2. Control terminal is vertical arranged on the left of the control board
and print with PCB logo.
1. Adopt potentionmeter of electrical impulse,standard keyboard
adopts 5 bits digital tube to display and match LED lights;
2. Common keyboard supports short distance installation externally,
and adopts LCD keyboard to realize long-distance external leading by
cables
VM1000 Series
Faults detection
EMC Level
Faults type and strategy are more refined, user can define faults
protection action
High frequency V/F control:0 ~ 1000Hz;vector control:0 ~ 400Hz
0.5kHz ~ 16kHz ; it can adjust load frequency
automatically according to the load character
G load type :0.5Hz/150%( SVC ) P load type:
0.5Hz/100%
1:100 (SVC)
±0.5%(SVC)
±5%(SVC)
G load type:60s for150% rated current;1s for180%
rated current
Personalized
Function
Carrier frequency
Control mode V/F control;SVC control;Torque control
Starting torque
Speed adjustable
range
Speed-holding
precision
Torque control
Accuracy
Overload capacity
‐10‐
P load type:60s for120% rated current;1s for 180%
rated current
Torque boost
V/F curve Three types: Linear, multipoint square V/F curve
V/F separation Whole separation,semi separation
Acceleration and
deceleration Time
DC braking
JOG control
Simple
PLC,multi-speed
control
Integrated PID It is convenient to realize closed-loop control system
AVR
Control of
overvoltage,
overcurrent, speed
stall
Rapid current limit
Torque limit and
control
Power peripheral
and safety
self-checking
MF.K Key
0.0% auto torque boost ; customized torque boost
0.1% ~ 30.0%
Linear mode and S curve acceleration and deceleration
time;Four kinds of acceleration and deceleration time;
the range of acceleration and deceleration time is
Iit can be achieved parameters’ fast copy via LCD
keypad option
It can lock the keys partially or completely and define
the function range of some keys so as to prevent
mis-operation.
Motor short-circuit detection at power-on, input/output phase
loss protection, overcurrent protection, overvoltage protection,
undervoltage protection, overheat protection and overload
‐12‐
Accessories
selection
Installation location
Altitude
Environment
Ambient
temperature
Humidity Less than 95%RH, without condensing
Vibration Less than 5.9m/s2(0.6g)
Storage temperature - 40℃~+ 70℃
Table 1-2 Technical Specification
1.3 Product nameplate
VM1000 Series
protection etc.
LCD operation panel, braking unit etc.
Indoor, free from direct sunlight, dust, corrosive gas,
combustible gas, oil smoke, vapour, drip or salt.
Lower than 1000m,higher than 1000m ,it is used at
derating
-10°C to +40°C (de-rated if the ambient temperature is
between 40°C and 50°C)
Figure 1-1 Product nameplate
‐13‐
VM1000 Series
1.4 Model Description
VM1000 – 4 T 18R5G/022P
① ② ③ ④ ⑤
Field Sign Sign Instruction Specification
Product
abbreviation
Voltage class ② Voltage class 2:220VAC; 4:380VAC
input power
phase
Rated power 1 ④ Power of G load type
Rated power 2 ⑤ Power of P load type
① Product abbreviation
③ Sign of power phase S:single-phase ;T:three-phase
Table 1-3 VM1000 Field Annotation
VM1000 : General vector control
variable frequency drive, “Vector
Master” series
18R5-18.5kW, R represents decimal
point
G—constant torque load
B—built-in braking unit
022-22kW
P—variable torque load
B—built-in braking unit
1.5 Dimension of AC Drive
Table 1-2 11kW-15kW Installation Dimension
‐14‐
VM1000 Series
Table 1-3 18.5kW-22kW Installation Dimension
Table 1-4 30kW-37kW Installation Dimension
‐15‐
VM1000 Series
Table 1-5 45kW-55kW Installation Dimension
Table 1-6 75kW-110kW Installation Dimension
‐16‐
VM1000 Series
1.6 Dimension of Keyboard
VM1000 operation keyboard is directly plug in the control board socket and is
buttoned on the keyboard tray.There is a keyboard frame for the the front cover.
After installation, the frame is fixed around operation keyboard. Please refer to 2-1.
If keyboard needs to be extended externally, please cut a rectangle hole on the
control panel or the door carbinet for the keyboard installation according to the
following dimension.
RESET
Table 1-7 Keyboard Dimension
■ Dimension Instruction
(1) There are four keyboard buckles; the distance between bottom and keyboard
surface is 7.6mm
(2)When cutting a rectangle hole for keyboard, it suggests adding 1mm more for the
length and width based on the dimension in this picture. Namely is Length 101.1mm
is increased to 102.1mm, and width 72.1mm is increased to 73.1mm.
■ Cover of Keyboard Window
It can select one window panel for installing keyboard externally in order to cover
the AC drive keyboard window.
The influence of the ambient temperature, humidity, dust and vibration will cause
the aging of the devices in the AC drive, which may cause potential faults or
reduce the service life of the AC drive. Therefore, it is necessary to carry out
routine and periodic maintenance.
(1) Routine maintenance involves checking:
• Whether the motor sounds abnormally during running
• Whether the motor vibrates excessively during running
• Whether the installation environment of the AC drive changes.
• Whether the AC drive's cooling fan works normally
• Whether the AC drive overheats
(2) Routine cleaning involves:
• Keep the AC drive clean all the time.
• Remove the dust, especially metal powder on the surface of the AC drive, to
prevent
the dust from entering the AC drive.
• Clear the oil stain on the cooling fan of the AC drive.
1.8.2 Periodic Inspection
Perform periodic inspection in places where inspection is difficult.
Periodic inspection involves:
• Check and clean the air duct periodically.
‐19‐
VM1000 Series
• Check whether the screws become loose.
• Check whether the AC drive is corroded.
• Check whether the wiring terminals show signs of arcing;
1.8.3 The Replacement of Vulnerable Components
The vulnerable components of the AC drive are cooling fan and filter electrolytic
capacitor. Their service life is related to the operating environment and
maintenance status. Generally, the service life is shown as follows:
Components name Lifetime
Fan 2 ~ 3 Year
Electrolytic capacitor 4 ~ 5 Year
Table 1-5 Lifetime of Wearing Parts
User can decide the replacing time according to its operation
(1) Cooling Fan
Damage causes: bearing wear, leaf aging
Judge standard: whether there is crack on the fan blase; whether there is abnormal
vibrating when turn on
(2) Filter Electrolytic Capacitor
Damage causes: the quality of input power is bad; the ambient temperature is relatively high;
frequent load jump, electrolyte aging
Judge standard: Whether there is liquid leakage or protrusion of safety valve or not,
electrostatic capacitance and insulation resistance measurement.
‐20‐
1.8.4 Storage of the AC Drive
For storage of the AC drive, pay attention to the following two aspects:
(1) Pack the AC drive with the original packing box provided by SAJ
(2) Long-term storage degrades the electrolytic capacitor. Thus, the AC drive
must be energized once every 2 years, each time lasting at least 5 hours. The input
voltage must be increased slowly to the rated value with the regulator.
VM1000 Series
‐21‐
Chapter 2 Installation
2.1 Mechanical Installation
2.1.1VM1000 Structure
E: Keyboard Tray
VM1000 Series
B: Fan
C: Front cover
D: Operation Keyboard
E: Keyboard
frame
Figure 2-1 VM1000 Structure
‐22‐
G: Cable Inlet
A: VM1000 housing
2.1.2 Removal Steps
(1)Example of Cover Removal and Installation
VM1000 Series
Figure2-2 Cover Removal
(2)Keyboard Removal Example
Figure2-3 Keyboard Removal
‐23‐
(3)Fan Removal Example
VM1000 Series
11-55kW
75-110kW
Figure 2-4 Fan Removal
2.1.3 Environment Requirements
VFD is power electrical equipment. In order to use regularly, make sure the
operation and storage environment meets the requirements. The following is the
detailed index sheet. If there are other items that involves with electric installation,
please refer to relative national or regional standards.
Item Index Instruction
Installation place: VM1000’s ingress protection is IP20. With power input
and high voltage output, it needs to be installed in indoors or equivalent
places. In order to keep away from accidental contact, invasion and prevent
rats and insects, it is suggested to install in the distribution box that has
sufficient protection effect or control box.
Installation
places and
Precaution
AC drive need to be installed on the surface of incombustible object such as
support, panel and solid architectural facade, and fix the AC drive with
screws and bolts.
Since a great amount of heat will be generated when VFD is running there
needs to have sufficient space around for heat dissipation. If necessary, it also
needs to equip with mandatory ventilation and heat dissipation devices.
Because the channel for ventilation and heat dissipation is designed
vertically, the VFD needs to be installed horizontally other than horizontally
or transversely.
‐24‐
Free from direct sunlight, high humidity and condensation
Free from corrosive, explosive and flammable gas
Free from oil dirt, dust and metal powder
VM1000 Series
Environmental
temperature
Humidity
Storage
temperature
Altitude
Vibration
When VFD is with normal rated load, the permitted environmental
temperature is -10℃+~40℃, service in derated capacity for 40℃~50℃.
Notes: 1) Derate 4% capacity for every 1℃ increased. 2) If the ambient
temperature is too low, it needs to take measures to increase the temperature.
≤95%RH, no water condensation
Notes: If there is condensation may occur due to environmental factors, install
electrical heating device in the control cabinet.
-40℃~ 70℃。
Lower than 1000m, use according to the normal load standard
Higher than 1000m, it needs derating. Derate 1% capacity every 100m.
Please install in the place that is not easy to generate vibration. Vibration
should not exceed 0.6G. Special Notes: 1. Do not be installed on the punching
machine etc; 2. Do not use as VOBC (Vehicle on Board Controller); 3. When
it is applied to moving equipment like cranes etc., ensure VFD is installed
according to the stability of equipment and make sure VFD won’t occur
uncontrollable shaking or other abnormal condition.
Table 2-1 Index List for Environmental Requirements
‐25‐
2.1.4 Installation Guide
(1) Single-drive Installation
It needs to keep space around the VFD in order to have abundant airflow.
Requirements of recommended spatial distance are shown as table 2-2
VM1000 Series
Figure 2-5 Spatial Distances
Power Level
11kW-15kW ≥ 100mm no requirements
18.5kW-37kW ≥ 200mm ≥ 50mm
45kW-110kW ≥ 300mm ≥ 50mm
Table 2-2 Recommended Spatial Distance
Dimension
B A
‐26‐
VM1000 Series
(2) Top/Bottom Installation
Insulation guide plate needs to be installed between two VFDs so as to separate airflow. Refer
to the requirements of recommended spatial distance.The picture below is the example of
Insulation guide plate.
Insulation guide plate
Figure 2-6 Diagram of Insulation Guide Plate
When two VFDs or more are installed side by side, increase 50mm at least for
every two; increase 100mm at least for the left and right, top and bottom
(3) Installation Method
Wall-mounting(11~110kW)
(4) Protection requirements
① Complete water-proof measures
② Preventing insects invasion,including adopt anti-rats and anti-pests measures
‐27‐
VM1000 Series
2.2 Electrical wiring
2.2.1 Electrical Operation Condition
VM1000 AC drive is applicable to the low-voltage power electrical system. Make
sure that the following conditions meet the requirements when conducting wiring. If
necessary, please refer to relative national or regional standards.
Item Instruction
Power
distribution
system
Three-phase four-wire system, three-phase five-wire system
Voltage and
frequency range
Power range
GND
requirements
Leakage
protection
Short-circuit
protection
Start/stop
control
380VAC,50/60Hz
Voltage:Three phase 380VAC, permitted fluctuation range ±15%,
Frequency:50/60Hz, permitted fluctuation range ±5%
The protective earthing,signal ground should be separately wired
With the VFD installed, power distribution line, it can not use circuit
breaker with leakage protection etc.As for the VFD application, please
complete equipment grounding measures to ensure the security.
VFD power supply need to connect with the circuit breaker with short
circuit protection or rapid fuse protector
Under normal situation, VFD conduct start /stop control by its panel, control
terminals and other methods.
Usually, it is not suggested to adopt contactor as the switch device at VFD
power-supply side, nor use it as motor’s start/stop control device at VFD output
side. If it is done and contactor is disconnected when operating, it will easily
damage VFD.
Notes: Some industries or equipment (such as elevator) is required to use
contactor as security isolation device at VFD power-supply side and output
side, which is in conformity with the above requirements.
Table 2-3 Electrical Running Condition
‐28‐
VM1000 Series
2.2.2 Electrical Safety Precautions
When installing, operating or maintaining VFD and other relative equipment, it
needs to take measures to prevent static electricity and electricity shock .Please refer
to precautions in this manual.
2.2.3 Product Electrical Components
The electrical components are as shown on the picture below
Control terminals
Signal ground
Cable inlet
Operation keyboard
Control board
External keypad socket
Main circuit terminals
& Ground terminals
Figure 2-7 Electrical Components
‐29‐
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