Sailrite Fabricator User Manual

Page 1
Set-Up • Use • Maintenance
Troubleshooting • Schematics
Page 2
Welcome to Your Fabricator Sewing Machine!
The Fabricator is a production machine that can sew all day with its best-in-class power system.
stitch-by-stitch, and you’ve got yourself a new trusty sidekick for all your canvas and upholstery projects.
This guidebook will give you in-depth knowledge of your machine including getting set-up, sewing, advanced maintenance and troubleshooting.
Page 3
Table Of Contents
Sewing Machine Safety ............................................... 1
Sailrite Fabricator Set-Up
Power Stand Assembly .............................................. 3
Installing the Drawer ...................................................5
Installing Rubber Foot Pads .......................................6
Installing the Treadle .................................................. 7
Installing the Linkage Bar ...........................................8
Oil Pan and Machine Installation ................................9
Check Motor Rotation ............................................... 11
Securing the Stitch PRO Balance Wheel .................12
Belt Adjustment for the Workhorse Servo Motor ...... 13
Attaching the Balance Wheel Belt Cover .................14
Attaching the Bobbin Winder ....................................15
Mounting the Led Light .............................................16
Mounting the Thread Stand ......................................16
Installing the Knee Lift Assembly .............................. 17
Check the Machine for Operation .............................18
Auto Lubrication .......................................................19
Manual Oiling ...........................................................21
Coordinating the Needle, Thread and Material
Installing Needles .....................................................25
Thread Recommendations .......................................26
Preparing to Sew
How to Wind a Bobbin ..............................................28
Bobbin Thread Winding Adjustment ......................... 30
Removing and Installing the Bobbin Case ...............31
How to Thread the Bobbin ........................................32
Threading the Sewing Machine ................................33
Pulling Up the Bobbin Thread...................................35
.......................................... 2
Sewing with the Sailrite Fabricator
Starting to Sew .........................................................36
Setting the Stitch Length &
Operating in Reverse ...............................................37
Adjusting the Pressure of the Presser Feet ..............38
Adjusting Upper Tension Assemblies .......................39
Adjusting Bobbin Thread Tension .............................40
Removing Material from Under the Presser Feet .....41
Sewing in Light to Moderate Weight Fabrics ............41
Fabricator Maintenance
Feed Dog Height Adjustment ................................... 43
Setting the Feed Dog Position ..................................44
Adjusting Needle Position & Clearance
Between Presser Feet ..............................................45
Timing Between the Needle & the Rotating Hook ....46
Adjusting the Presser Foot Lift .................................50
Adjusting the Vertical Lift
of the Outer Presser Foot .........................................51
Adjusting Feed Timing of the Needle Bar,
Presser Foot and Feed Dog .....................................52
Stitch Length Adjustment Between
Forward & Reverse ..................................................53
Adjusting the Thread Take-Up Spring .......................54
Troubleshooting
Skipped Stitches .......................................................56
Lack of Stitch Tension...............................................57
Schematics.................................................................58
Machine Specications
Warranty
..................................................................... 76
............................................. 75
Page 4
SEWING MACHINE SAFETY
Please observe the following when using your Sailrite sewing machine
Do not operate in conditions where you or the machine are or may become wet.
Operate the machine on a rm, level surface
where there is adequate room for safe
operation.
Observe caution when placing your hands
or other parts of your body or clothing near any moving parts including but not limited to the following: the walking foot, the needle, the drive belt, the balance wheel and any of
its parts.
Do not run the machine without its covers.
Do not stop the movement of the balance wheel with your hands.
Use caution in tilting the machine backwards
in its table and in lowering it back into the
table.
Use proper lifting techniques when moving the machine.
Do not drop the machine.
Always use the proper voltage required for
the motor and light.
Wear protective eyewear when sewing.
Wear shoes when operating the foot pedal.
Provide supervision when allowing others to use the machine—particularly children and
those who are unfamiliar with the machine’s
operation.
Do not use around ammable materials.
Use both hands to feed and guide the material while the belt and balance wheel are in motion.
Maintain a safe distance from the belt and balance wheel when the machine is in motion.
The operator’s hand should not be near the
wheel pinch point (where moving parts may
cause harm to the user) except to raise and lower the needle, and only when the motor is
disengaged.
WARNING: Some products may be fabricated from materials which may contain chemicals
known to the state of California to cause cancer, birth defects or other reproductive harm.
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Page 5
SAILRITE FABRICATOR SET-UP
Our expert Sailrite technicians have checked and adjusted every component of this machine. It has
been sewn off and all accessories have been prepared for easy installation. With this guidebook,
you should be able to maintain and adjust your own machine. Please do not make substantial
adjustments to machine settings unless in consultation with Sailrite.
1
Unpacking the Sailrite Fabricator
To remove the casting from the box, it is best to have help. While one person holds the box down on the oor, the other should reach under the arm of the machine and lift straight up. Set the machine on a solid surface or oor.
Tip: Place a newspaper or old towel down rst to absorb any oil and protect the surface.
Inspecting the Machine
Before use, thoroughly inspect the machine. It will arrive threaded with a fabric sample under the presser feet. To remove the fabric, untie the
A
Sailrite Fabricator Guidebook | 2
thread from the top of the machine and lift the presser feet with the hand lever (A). Make sure the needle is up, out of the fabric and pull the sample and all thread free from the top of the
machine. Cut the bobbin thread and let it lay
loose. See page 41 for complete steps.
Page 6
Power Stand Assembly
1. Find parts A, B, C and D. Stand both k-legs upright and bolt the back support bar (E) to the bottom hole at the back of the table legs
(Figure 2).
2. Find parts F, G and H. Flip the legs upside-down and place the treadle mount bar (I) at the back of the forward most slots (Figure 3). Bolt the treadle mount bar to the bottom surface of each crossbar of the k-legs (Figure 4).
B
E
I
FRONT
2
3
A
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C
D
4
GF H
Page 7
3. Place the top of the table on the oor with the laminate surface down. Place on a soft surface to avoid scratching the tabletop. Squarely line up the table legs as shown (Figure 5). Be sure that the legs are facing the correct direction. Reference the cutout
shape in the tabletop to aid in placement.
4. Use a pencil to mark screw locations for attaching the K-leg frame to the tabletop (Figure 6). Use a 5/32" drill bit and drill about 1/2" into the tabletop. Do not drill
completely through.
5. Bolt the frame to the bottom of the tabletop using the enclosed hex head lag screws (J), locking washer (L) and washer (M) to lock at
each position (Figure 7).
J
5
1.5"
0.5"
6
7
K L
M
Sailrite Fabricator Guidebook | 4
Page 8
Installing the Drawer
The drawer mounts to the forward, left, underside of the table when the stand is upright. To install the drawer, locate the rough position
(Figure 8) and put the drawer rails and the drawer in position. The drawer should pull open
from the front of the table (Figure 9) and when
pushed in, it will hit a stop. Secure the rails to the
underside of the table with the included screws
(K) on page 4 (Figure 10).
Tip: Do not over tighten the screws or they will prevent the drawer from sliding freely.
Drawer Location
FRONT
8
9
FRONT
10
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Page 9
Installing Rubber Foot Pads
Stretch the K-Leg foot pads onto the rectangular metal feet of the table legs (Figure 11).
Flip the table upright.
If the height needs adjusted, move the bolts up or down in the leg slots and holes then lock in place (Figure 12). Be sure to adjust the height before placing the sewing machine casting in
the tabletop.
Be sure all nuts and bolts are tight.
11
12
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Page 10
Installing the Treadle
The treadle is typically installed near the center
of the treadle mount bar, but it can be set to the user’s preference anywhere on the bar.
After determining placement and taking note of desired location of the treadle, ip the table onto its back side (Figure 13).
The two end pivots (A) t into the sides of the
treadle pedal and are then bolted to the mount
bar with 4 bolts to hold it in position (Figure
13-14).
The rubber pad will be face up and the side with the bolt holes will be to the back of the table (away from the machine operator). These holes
will be used to attach the treadle to the motor.
Tip: Install the pivots rst but do not tighten
completely. Then place the treadle in position
between the pivots and tighten bolts. Flip the table upright and check to make sure the treadle moves freely after the bolts are tightened.
BEFORE CONTINUING: See “Attaching a Pulley” and “Installing the Workhorse Servo Motor” in the Workhorse Servo Motor Instructions.
13
14
A
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Page 11
Installing the Linkage Bar
Bolt the L-bracket (B) to the holes on the back of the treadle so that its shorter leg is sticking out toward the back of the table pointing toward the Workhorse motor. (Figure 15). The short leg should be roughly vertical to the motor operation lever (C).
Bolt the linkage bar (D) to the outer most hole of the motor operation lever on the Workhorse and the L-bracket (Figure 16).
By increasing or decreasing the overlap of the linkage bar, different treadle pedal angles can be achieved. Use a size 14mm wrench to set the angle to your preference (Figure 17).
15
B
16
C
D
17
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Page 12
Oil Pan and Machine Installation
Locate the two back corner cushions (A), the two front corner cushions (B) and the two hinge cushions with chrome hinges (C).
Take out the cast aluminum oil tray (D) and slide the four corner cushions onto each respective corner ange (Figure 18-19).
With the table upright, tilt the tray into the tabletop cutout so that all four corner cushions drop down into the ledges. The edge of the oil tray with the crescent cutout should be facing the left side of the table, away from the belt slot.
(Figure 19).
A
C
D
B
18
19
AA
BB
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Page 13
Push the machine Support Pin (E) into the hole
in the tabletop nearest the carriage bolts holding the motor. The t may be tight so just push until snug (Figure 20).
Insert the tapered end of the knee lift post
connector (F) into the raised hole in the bottom
of the oil tray (G) (Figure 21).
Find the magnet for the oil tray (H) and place it in the bottom of the oil tray (Figure 21).
Next, take the rubber pads off of the chrome hinges (C) and place them into their respective tabletop cavities (I). Insert the two chrome hinges into the two holes located on the back side of the sewing machine (J).
With help, lift and lower the sewing machine into the tabletop so that the chrome hinges t into
the rubber pads (Figure 22).
20
E
21
F
G
H
22
J
I
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Page 14
Check Motor Rotation
The machine’s motor shaft should rotate counterclockwise when viewed from the motor shaft end. Plug in the motor, switch the power on and press down on the foot treadle to conrm
operation now.
If motor rotation is not counterclockwise, please refer to “Changing Motor Rotation” in the Workhorse Installation Instructions.
23
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Page 15
Securing the Stitch PRO Balance Wheel
Remove the Posi-Pin (wrapped in plastic) from the Posi-Pin Wheel Bushing on the upper shaft of the sewing machine.
Remove the three screws (A) for the belt cover
installation (Figure 24). Position the C-shaped
belt guard and reinstall the screws making sure
washers are positioned as shims behind the
guard to keep it from being bent out of shape
(Figure 25).
Unscrew the reverse-threaded Posi-Pin Nut (B). Slide the Stitch PRO Balance Wheel onto the Posi-Pin Wheel Bushing (C), making sure it does not interfere with the belt cover. If the wheel hits the belt cover, reposition the washers placed under the C-shaped belt guard or move the bushing out further by loosening the set screws in the bushing.
Thread the reverse-threaded nut back onto the bushing and tighten by hand. Rotate the
balance wheel until the hole in the balance
wheel is aligned with one of the four bushing holes. Push the Posi-Pin (D) through the holes to lock the balance wheel to the bushing (it will spring back slightly). Rotation of the balance wheel will now cause the machine to function
(Figure 26).
24
A
25
C
B
26
D
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Page 16
Belt Adjustment for the Workhorse Servo Motor
Before installing the drive belt, loosen the hex head set screw (A) with a 5/32" Allen wrench to allow the Workhorse Servo Motor to freely pivot (Figure 27). This will prevent the belt from stretching or breaking while being installed.
With the machine tilted back, slip the drive belt over the balance wheel track and guide it onto the motor pulley then carefully lower the machine into the cutout while judging belt tension (Figure 28). If the tension needs to be adjusted, follow the directions below:
Pivot the motor back to tighten the belt and forward to loosen it. Proper adjustment of the belt results in 3/8" of slack when pressed by nger at its center. Retighten set screw (A). The Linkage Bar may also need to be readjusted (page 8).
Once installed, the belt should not touch the
table and should be centered on the track of both the balance wheel and motor pulley. Adjust the positioning of the motor left and right by loosening and sliding the bolts within the slots of the motor bracket.
Once the motor is in the correct position and
all bolts are tightened, remove the belt so the pulley bracket can be installed.
BEFORE CONTINUING: See “Installing the Pulley Cover” in the Workhorse instructions.
27
A
28
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Page 17
Attaching the Balance Wheel Belt Cover
Locate the remaining portion of the belt cover
(Figure 29). It has a keyway (B) that locks onto post (C) of the C-shaped belt guard that was secured to the machine earlier (Figure 30).
Connect the covers and remove the remaining screw in the machine casting (D) which is below the Stitch PRO Balance Wheel. Reinstall this screw through the slot at the bottom of the belt cover (Figure 31). Position the screw in the slot to provide proper belt clearance (typically all the way to the right end of the slot) (E).
29
B
E
30
C
31
D
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Page 18
Attaching the Bobbin Winder
Now screw the bobbin winder to the tabletop. The large wheel of the winder should be about 1/8" forward of the belt (no contact) (Figure 32) and in line with the belt. The long edge of the bobbin
winder should be parallel to the belt slot in the table (Figure 33). Mark the location in each of the slots where the screws will be positioned.
Remove the bobbin winder and using a 5/32" drill bit, create pilot holes about 3/8" deep. Place
the bobbin winder so the slots are positioned
over the pilot holes. Mount the bobbin winder to
the tabletop with the two screws (A) positioned in the bobbin winder slots.
Note: The bobbin winder should be disengaged before installation.
Pressing the thumb pad (B) will move the wheel
into the belt in order to wind bobbins. The
thumb pad is on a hinged bracket so that when thread has lled the bobbin, the mechanism will disengage the wheel from the belt.
32
33
A
34
B
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Page 19
Mounting the Flex20 LED Light:
To attach the Flex20 LED light, place the light in your desired location on the machine and plug it into a wall socket (Figure 35).
Optional: Attach the included plastic clips to the
back of the sewing machine and use the zip ties
to hold the cord.
To attach the light to the front face of the machine (C), use the adhesive pad included with the Flex20 light.
Mounting the Thread Stand:
Assemble the thread stand as shown (Figure 36). Secure it to the tabletop with included hardware.
35
C
36
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Page 20
Installing the Knee Lift Assembly
To install the knee lift lever (A) to the oil tray,
slide the tting onto the shaft which sticks out of
the front of the oil tray (B). Position the bar so
that the bend is facing toward the needle of the sewing machine and so the knee pad is easily engaged when sitting in front of the machine
(Figure 37).
To lift the presser foot of the sewing machine, push the knee pad to the right and the foot will rise. Remove pressure and the foot will fall again.
The two set screws (C) found on the bottom of the oil pan determine how high the foot will lift and how much play there is in the knee lift lever when the presser foot is down. (Figure 38). These settings can be adjusted to suit the user’s preference. The screw on the right, closest to
the belt, will inuence how high the foot will
raise. Loosen the nut and lower the set screw.
Push the knee lift lever until the foot is near the max height possible. Tighten the set screw until it touches the oil tray. Tighten the nut to hold its
location.
To remove undesired slack in the knee lift lever, adjust the left set screw, closest to the needle. Loosen the nut and push the knee lift lever until just before it engages the foot. Leave about one inch of play then tighten the set screw until it touches the oil tray. Tighten the nut to hold its
location.
37
B
A
38
C
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Page 21
Check the Machine for Operation:
Plug the motor in and ip the power switch on the motor front. Verify that there is no thread going through the needle’s eye and that the fabric sample is removed from under the foot. Make sure the presser foot is up and push down slowly on the top of the foot pedal to operate the machine. Use your heel to push the bottom of the pedal and the machine will stop. Turn the motor off.
See “Operation” in the Workhorse guidebook for more information and how to set the motor speed.
Sailrite Fabricator Guidebook | 18
Page 22
Auto Lubrication
Fill the oil tray with the oil found in the sewing machine box. Try to keep the oil level between the highest and lowest markings on the oil pan (Figure 39).
When it becomes necessary to change the oil, unscrew plug (A), wipe the dirty oil and the dust from the oil drip pan, replace the plug and add fresh oil. Use any high quality, clear sewing machine oil.
39
LowestHighest
19 | Sailrite.com
A
Page 23
Controlling the amount of oil distributed to the entire machine:
The oil pump setting when you receive the machine is typically correct. If the machine is not getting enough oil, tilt the machine back and locate the sump (B). To increase oil ow, close the clearance of the adjusting plate (C) over the oil hole (D) to increase vacuum pressure (Figure 40).
Controlling the amount of oil distributed to the rotating hook:
The amount of oil getting to the hook can be adjusted by turning screw (E). Turn it clockwise to increase oiling or counterclockwise to decrease oiling. The range of adjustment is about ve turns (Figure 41).
Note: If oil is splashing up through the needle
plate when sewing, decrease the oil ow to the
hook by turning the screw (E) counterclockwise.
40
C
D
B
41
E
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Page 24
Manual Oiling
Remove the rubber plugs on top of the machine
head (A & B) and put a small amount of oil in hole (A); then, lift the presser foot and
run the machine at a moderate speed for a few seconds. (B) is an access hole to get to an internal oil port hole about 1" inside the machine. Occasional manual oiling of the hook and internal moving parts is recommended even for auto-lubricating sewing machines. Put a drop of oil on anything that looks like a gear, cam or
slide (Figure 42-43).
Note: Once oiled, sew a scrap piece of material to make sure all excess oil is worked out of the machine so it does not leak onto your next project.
43
42
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B
A
Page 25
43
Sailrite Fabricator Guidebook | 22
Page 26
44
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Page 27
Using the Fabricator
Now that your machine is all set
up, it’s time to start sewing!
This next section will explain setting up the machine to
sew including how to wind bobbins, thread the machine
and adjust the tension.
Sailrite Fabricator Guidebook | 24
Page 28
COORDINATING THE NEEDLE, THREAD AND MATERIAL
The Sailrite Fabricator uses system 135 x 17 and 135 x 16 needles. Needle size depends on thread size and the fabric weight. Sewing heavy material with a small needle may result in needle breakage, skipped stitches or thread breaks, and too large of a needle may produce large holes that make tension adjustment sensitive and seams may leak. To select needle and thread combinations, see our recommendations on page 26.
45 46 47
B
C
A
E
D
Installing Needles
Turn the balance wheel to lift the needle bar to its highest point. Loosen the needle set screw (A) and remove the old needle.
Needles have two distinct sides (Figures 45-
46). One side has a long channel or groove (B)
(locate this groove with your ngernail if you
cannot see it) and the other side has a scarf (D) i.e., a carved out area just above the needle eye (C).
When inserting a new needle, make sure that
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the needle groove (B) is facing left when the operator is seated in front of machine (Figure
46) and that the needle shank is all the way up
before tightening the set screw (Figure 47).
Tip: To make sure your needle is inserted far enough, you can look through the sighting hole (E) near the bottom of the needle bar. Lower the needle bar to its lowest position to have a better view. The top of the needle should be fully visible in the sighting hole and pushed all the way to the top.
Page 29
Thread Recommendations
Polyester
Polyester is the most common choice for outdoor applications. Perfect for sail and canvas work, polyester thread has high strength and stretch control, stability in sunlight (UVR) and
resistance to needle heat, abrasion, saltwater and mildew.
Nylon
Nylon threads have excellent elasticity, which makes them the perfect choice for upholstery projects. When you sit on a seat, you want the thread to be able to give and rebound under your weight. Nylon is excellent for indoor upholstery,
PTFE/Fluoropolymer
PTFE and uoropolymer threads (Prolen & Tenara) come with a lifetime guarantee. These are the best threads to use for outdoor applications where your projects will see frequent, intense sun or other weather extremes. These threads are unaffected by exposure to UV rays, cleaning agents, pollution,
saltwater, air, rain and snow.
Monolament
Monolament thread is a clear, strong nylon thread that blends in with fabrics. It is often used in upholstery because of its clear color.
automotive upholstery, luggage and more.
STD. GOV. TEX TENSILE (LBS) NEEDLE SIZE FABRIC WEIGHT
General Purpose N/A N/A N/A #10 or #12 < 6 oz
V-30 AA 30 4.5 #12 or #14 < 1.5 oz.
V-46 B 45 7.1 #14 or #16 < 3 oz.
V-69 E 70 10.6 #16 or #18 3 - 6 oz. & Sunbrella
V-92 F 90 14.2 #18 or #20 6 - 10 oz. & Sunbrella
V-138 FF 135 21.2 #20 or #22 > 10 oz.
Prolen/Tenara (V-92) N/A N/A 6.7 - 7.9 / 8 - 10 #14 or #16 3 - 20 oz. & Sunbrella
Heavy Tenara (V-138) N/A N/A 15 - 20 #19 or #20 > 15 oz.
This chart offers needle and thread size recommendations for sewing standard, woven fabrics. Needle and thread recommendations for
sewing specialty fabrics are available online in our Thread & Needle Recommendation Guide, downloadable from every fabric detail page.
Sailrite Fabricator Guidebook | 26
Page 30
PREPARING TO SEW
Place a cone of thread on the thread stand, leading the thread up to the guide above the thread cone as shown (Figure 48). The following steps will show you how to wind a bobbin, put the bobbin in the bobbin case and thread the machine.
48
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Page 31
How to Wind a Bobbin
1. Push the bobbin on the bobbin winder spindle
as far as it will go (Figure 49).
2. Pass the thread from the thread stand to the
back end of the bobbin winder. Pull the thread through the hole near the thread tensioner (A) and then behind and under pulling the thread between the discs of the tensioner (Figure 50).
3. Bring the thread forward to the bobbin and
push the thread tail through one of the holes in the bobbin from the inside. Pull the tail out about two inches (Figure 51).
49
50
A
51
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Page 32
4. Push the bobbin winder lever (A) forward to
move the wheel against the drive belt of the sewing machine (Figure 52).
5. Disengage the Posi-Pin clutch system to
allow for bobbin winding without running the machine. Pull the pin out of the balance wheel
and place it in the center hole, as shown, to store (Figure 53).
Note: Bobbins can also be wound while sewing.
6. Hold the thread tail and power the machine
to start winding the bobbin. Cut the tail ush with the edge of the bobbin after about twenty
rotations (Figure 54) and then continue under
power until the bobbin is full. If adjustments are necessary, see “Bobbin Thread Winding Adjustment” on page 30.
7. To re-engage the clutch:
• Push the Posi-Pin gently into the hole in
the balance wheel.
• Rotate the balance wheel while lightly
pushing on the Posi-Pin until you feel it connect with any of the 4 bushings holes.
• Push the Pin all the way in and release.
52
A
53
54
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Page 33
Bobbin Thread Winding Adjustment
If the wound bobbin thread is not tight, adjust the thread tension by turning the tension stud thumb nut of the bobbin winder (A). If the wound bobbin is not even, loosen screw (B) and move tension bracket (C) to the right when the bobbin
is not lling enough on the right or move it to the left when the bobbin is not lling enough on the left. An even ll is desired (Figure 56). Once it is lling properly tighten screw (B).
Do not overll the bobbin as the thread may
jamb in the bobbin case. Fill it to about 80% of
bobbin’s outside diameter. Use the stop latch
screw (D) to control the ll. Rotate the screw clockwise to increase the amount of thread on the bobbin and counterclockwise to decrease the amount of thread.
Note: The metal nger (E) can be bent by hand if more adjustment is required.
A
B
C
E
D
55
56
Sailrite Fabricator Guidebook | 30
Page 34
Removing and Installing the Bobbin Case
1. Rotate the balance wheel so that the needle
is just about to enter the feed dog.
2. To remove the bobbin case, lift the spring
loaded lever (A) and pull the bobbin case out.
(Figure 57). Release the lever and the bobbin
will fall out.
3. To install the bobbin case, lift and hold the
spring loaded lever and push the case onto the axle of the shuttle assembly. The position of
the bobbin case should be installed as shown, noting the directional position of lever (A)
(Figure 58).
A
Images taken with machine tilted back
57
A
58
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Page 35
How to Thread the Bobbin
Insert the wound bobbin into the bobbin case (Figure 59).
The thread tail should remain outside of the case and be passed through the slot in the side of the case (Figure 60).
Pull the thread under the tension spring (Figure 61).
As you are holding the case with a view of the bobbin, the bobbin should turn clockwise when pulling on the thread tail (Figure 62). If it is not,
take the bobbin out and ip it over.
Now refer back to “Removing and Installing the Bobbin Case” page 31 to put the bobbin case back in the machine.
62
59
60
61
Sailrite Fabricator Guidebook | 32
Page 36
Threading the Sewing Machine
1. Raise the needle bar to its highest position by
rotating the balance wheel.
2. Thread comes off the top of the cone to the
thread stand arm (A).
3. Pass the thread toward you through the far
right hole of the three hole thread guide (B); then, up over the top and through the leftmost hole.
4. Pass the thread through the top hole of
guide (C), bring thread around to the front, then through the bottom hole of guide (C).
5. Pull the thread over the top of and between
the tension disks (D), then down through (E).
6. Pass the thread around and between the
tension disks (F), in a clockwise motion being sure the thread goes all the way to the core post.
7. Pass the thread up through the thread take
up spring (G).
8. Pass the thread under the thread guide (H).
9. Lead the thread upward through the
elongated thread nger (I) and then through the take-up arm (J) from right to left.
10. Lead the thread down through thread nger
(K) then (L) and then through the needle bar thread guide (M) from front to back.
11. Pass the thread from left to right through the
eye of the needle (N) and draw the thread about 4 inches through the needle eye.
C
D
J
K
H
L
M
N
E
I
G
F
M
N
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Page 37
B
63
A
I
Sailrite Fabricator Guidebook | 34
Page 38
Pulling Up the Bobbin Thread
To pull up the bobbin thread, make sure the presser feet are up, grasp the end of the needle thread (A) then rotate the top of the balance wheel toward you to lower the needle. Continue to rotate the wheel until the needle is once again in its highest position. Pull on the needle thread (A) and the bobbin thread (B) will be drawn up through the needle plate (Figure 64).
Use a small instrument (seam ripper, screwdriver, pencil etc.) to slide under the feet and pull both threads outward (Figure 65). The needle thread (A) should be through the inner presser foot when completed.
64
A
B
65
35 | Sailrite.com
Page 39
SEWING WITH THE SAILRITE FABRICATOR
Starting to Sew
1. Use the hand lever (C) or knee lift (page
17) to raise the presser feet. Then place the
material to be sewn under the feet and use the hand lever/knee lift to lower it onto the material.
2. The threads from the needle and bobbin
should be behind the feet as you start to sew. Hold them down with your nger.
3. Press the motor pedal to begin sewing. After
the rst couple stitches are made, you may let go of the thread ends. (If the thread ends are not held down for the rst few stitches, they may get tangled.)
Always turn the balance wheel of the machine toward you to reduce the possibility of a thread jam in the lower mechanism.
Never operate the machine (when threaded) without material under the presser foot.
66
C
Sailrite Fabricator Guidebook | 36
Page 40
Setting the Stitch Length and Operating in Reverse
The stitch length regulating dial (A) indicates the stitch length in millimeters. Lift the presser feet and press the tab labeled “PUSH” to unlock the dial. Rotate the dial within its range of 0mm and 8mm to your desired stitch length.
Do not force the dial beyond the ends of the range.
To sew in reverse, press lever (B) down fully. Forward movement is automatically restored when lever (B) is released. It is best to initiate reverse when the machine is in motion, but you may also manually rotate the balance wheel so the needle is either in its highest or lowest position before pressing the reverse lever and starting to sew.
67
A
B
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Page 41
Adjusting the Pressure of the Presser Feet
Different materials require different presser foot pressure in order to feed properly. Heavy materials require more foot pressure and light materials sometimes pucker with too much foot pressure. To increase foot pressure, loosen the two lock nuts (C) and turn the pressure regulating thumb screws (D) clockwise as
shown (Figure 68).
To reduce pressure, loosen the two lock nuts (C) and turn the two pressure regulating thumb screws (D) counterclockwise as shown (Figure
69).
After adjustment, tighten the lock nuts. The two screws should always be maintained at roughly the same height.
D D
C
D
C
68
D
69
Sailrite Fabricator Guidebook | 38
Page 42
Adjusting Upper Tension Assemblies
Tension adjustment refers to the combination of
tension on both the upper thread and the bobbin thread.
The tension knobs can be turned clockwise or counterclockwise in order to compress/release a spring that squeezes the two disks together increasing/decreasing tension. The pretensioner (A) should be used when minor adjustments are required. All other adjustments should be made
with the main tension assembly (B).
A good starting tension point for sewing heavy canvas is when the outside surface of the
tension nut (C) is ush with the end of the post (D) it is threaded on.
When the presser foot is lifted, the upper tension disks are separated. This releases the top thread tension so fabric can be removed from under the machine foot without ghting
thread tension.
DO NOT lift the presser foot when the main tension knob (C) is less than a 1/2 turn from maximum (turned snugly clockwise).
If upper tension is tightened all the way down, raising the presser foot may bend the lever inside the machine that separates the disks, preventing the disks from opening correctly.
70
A
B
D
C
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Page 43
Adjusting Bobbin Thread Tension
71
The correct combination of thread tension
(Figure 71) results in a stitch that looks identical
on both sides of the material (i.e., the knots of the stitches are pulled into the fabric and are no more visible on the top than on the bottom).
When stitch tension is a problem, it is usually a consequence of too much or too little tension on
the upper thread.
Tension changes to the bobbin thread should only be made when upper tension changes alone do not solve stitch tension problem. In general, bobbin tension requires just about a two-ounce drag on the thread (similar to what you feel when pulling dental oss off a spool).
Note: Always set the machine with too little
tension rst and then slowly increase the upper tension to the point that the knots just disappear on the bottom side of the fabric.
E
F
Knots pulled to top:
1. Decrease upper tension (E)
2. Increase bobbin case tension (F)
Knots centered — Perfect Stitch
G
H
Knots visible on bottom:
1. Increase upper tension (G)
2. Decrease bobbin case tension (H)
Sailrite Fabricator Guidebook | 40
Page 44
Removing Material from Under the Presser Feet
1. Stop the machine with the needle at its upward-most position.
2. Lift the hand lever to raise the presser foot or use the knee lift.
3. Pull the material straight back to remove it from under the foot.
Note: It is sometimes helpful to rock the balance wheel forward and back to free the thread from the
tension assembly.
Sewing in Light to Moderate Weight Fabrics
1. Be sure to use an appropriate thread. Nylon thread is often preferred for interior upholstery.
2. Select an appropriately sized needle, i.e. match the fabric and thread weight to the needle size.
Don’t be afraid to experiment. See page 26 for needle and thread recommendations.
3. Decrease pressure on the feet. In heavy fabrics, more pressure aids in feeding. In lighter fabrics,
too much foot pressure may pucker the fabric. See Figure 68-69 for the location of the thumb screws to adjust the foot pressure.
4. Decrease the upper thread tension. Too much upper thread tension will cause puckering of the
fabric. It may be necessary to increase pressure on the bobbin case spring when using light weight thread. The bobbin spring will not clamp down on the smaller diameter thread like it does on heavier thread. See page 39 & 40 for tension adjustment.
41 | Sailrite.com
Page 45
Fabricator Maintenance
After years of use, industrial sewing
machines usually require a few adjustments.
This section explains in detail how to make the adjustments
most often made by sewing machine mechanics on
industrial machines. This knowledge empowers you to be
able to maintain the Fabricator yourself.
Sailrite Fabricator Guidebook | 42
Page 46
Feed Dog Height Adjustment
The feed dog should be 0.8-1.2mm above the surface of the needle plate when at the top of its travel. If this needs adjusted, tilt the machine so it is hinged back in the table and loosen screw (A) to adjust the feed dog height as needed (Figure 72).
Normally, the feed dog should be completely level, but in some instances, setting one
end higher than the other may help x some
common problems.
Setting the front of the feed dog in the lowest position may prevent puckering and reduce skipping of stitches. Setting the front in the highest position may prevent material from sliding and can reduce breakage of the bobbin thread. When sewing conditions require tilting the feed dog one way or the other, use the following procedures:
Loosen screw (B) and press against the slot of
the eccentric shaft (C) with a screwdriver to turn
the shaft left or right (Figure 73). Tighten screw (B) when the feed dog is tilted as desired.
There is a small, black mark (D) on the eccentric shaft. Use this mark to determine the desired tilt of the feed dog (Figure 74).
A
D
C
In line with screw (B)
Above screw (B)
Below screw (B)
Note: These drawings are exaggerated.
Feed dog tilt is far less noticeable
B
72
73
74
Standard
Front lowest
Front highest
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Page 47
Setting the Feed Dog Position
When the stitch length regulator is set at its maximum length (8mm), rotate the balance wheel so that the feed dog is as far forward as possible. The front end of feed dog should be very close to the front needle plate opening.
The distance between the two should be about
1.5mm (Figure 75).
If it needs adjustment, tilt the machine so it is hinged back in the table and loosen screws (E)
(Figure 76). Then, move the feed dog support
(F) up or down which will move the feed dog
forward or back within the needle plate opening. After proper adjustment, tighten screws (E).
Note About Adjustments:
Any adjustments made in this section (p. 44-49) will alter subsequent settings. Once a change has been made, all adjustments on the following pages need to be made to ensure proper timing. For example, if a change is made on page 45, changes outlined on pages 46-49 must be done to maintain proper timing.
1.5mm
F
E
75
76
Sailrite Fabricator Guidebook | 44
Page 48
Adjusting Needle Position & Clearance Between Presser Feet
To prevent the inner presser foot from striking the outer presser foot at the end of feeding, the needle should be positioned in the center of the feed dog hole. Rotate the balance wheel so the inner presser foot is at its furthest back position, toward the outer presser foot (Figure 77). The two presser feet should not touch. Now rotate the balance wheel so the feed dog is as far forward as possible (away from outer presser foot). The needle should be centered in the feed dog hole.
If it needs adjustment, loosen the screw for the motion shaft crank (Figure 78) and notice that the needle moves near the back of the feed dog hole. Grabbing the needle bar and inner presser foot, hold them in a position so that needle is in the center of the feed dog hole (Figure 79). Tighten the screw (Figure 78) when positioned properly. Make a full rotation of the balance
wheel and conrm the inner and outer presser feet still don’t touch (Figure 77).
77
78
79
If adjustment is made, please refer to the “Note About Adjustments” on page 44.
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Page 49
Timing Between the Needle & the Rotating Hook
When timing the Sailrite Fabricator, it is important that the needle bar height is correct. Anytime the
needle bar height is changed, it is critical that the timing be checked and, if necessary, reset to ensure
the proper operation of your machine.
To set the needle bar height on the Sailrite Fabricator:
1. Make sure a #20 needle is installed.
2. Set the stitch length indicator to its lowest
setting by pressing the “PUSH” tab and rotating the knob clockwise toward 1mm stitch length.
Note: the reverse lever will not move up or down after this is done.
3. Remove the faceplate found on the left side
of the machine (Figure 80). The 2 screws that secure the faceplate to the machine are found in the recessed holes at the top of the faceplate (A).
4. Rotate the balance wheel until the needle is at the bottom of its stroke.
5. Tilt the machine back and loosen the needle bar clamp (B) (Figure 81) and adjust the height of the needle bar so that the top of the bobbin is at the center of the eye of the needle (Figure 82).
Note: when adjusting the height of the needle bar take care to not rotate the needle bar.
6. Tighten the needle bar clamp (B) securely.
7. Re-install the faceplate.
80
A
B
If adjustment is made, please refer to the “Note About Adjustments” on page 44.
Sailrite Fabricator Guidebook | 46
81
82
Page 50
To set the machine’s timing:
1. Tilt the machine back and remove the slide
plate by sliding it all the way to the left until it comes off of the machine (Figure 83).
2. Raise the presser feet and rotate the balance
wheel until the needle is at the highest position. Remove the needle plate and the feed dog;
each is held in place by two screws (Figure 84).
3. Ensure that the stitch length indicator is set
to its lowest setting by pressing the “PUSH” tab and rotating the knob clockwise toward the 1mm stitch length (Figure 85).
FEED DOG SCREWS
NEEDLE PLATE SCREWS
83
84
85
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Page 51
4. Rotate the balance wheel until the needle is
at the bottom of its stroke.
5. Continue to rotate the balance wheel until the
needle comes up 2.5mm from its lowest setting (Figure 88).
To do this, rotate the balance wheel so that the
needle is at it’s lowest position. Make a mark on
a paper 2.5mm from the edge. Hold the paper up to where the needle bar meets the machine casting and make a mark on the bar at the
2.5mm location (Figure 86).
Rotate the balance wheel until the mark lines up with the machine casting (Figure 87).
86
87
MARK
88
2.5mm
Sailrite Fabricator Guidebook | 48
Page 52
6. The point of the hook should be lined up with
the vertical centerline of the needle (Figure 89) and a very small gap of about 0.5mm should exist between the needle and the hook (Figure
90).
7. To adjust, rotate the balance wheel and
loosen each of the 3 screws (A) holding the hook in place (Figure 91). Repeat steps 4 and 5 and set the hook so that the requirements in step 6 are met.
8. Tighten each of the 3 screws (A) holding
the hook in place. Take care not to disturb the positioning of the hook. Go back and ensure each of these 3 screws are secure to ensure that the timing does not slip during machine usage.
9. Re-install the feed dog and needle plate
taking care to center (left/right) the feed dog in
the needle plate.
Note: Loosen the most convenient screw to access last when in the step 6 position. This one screw can be adjusted alone as timing is ne tuned. Be certain to tighten all three screws when the timing is perfect.
89
NEEDLE
HOOK
90
GAP
91
A
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Page 53
Adjusting the Presser Foot Lift
The relationship of the two feet affects the ability of the machine to transition from thin to thick materials. If a foot is getting stuck on the fabric, adjustment may be necessary. Having the outside presser foot set at the recommended maximum height will improve feeding of varied thickness fabric assemblies.
Generally, for sewing heavy and medium weight fabrics, the outside presser foot height should be about 4mm and the height of the inside presser foot should be at about 2mm.
When the outside presser foot height is increased, the inside foot lift will decrease proportionately. Decreasing the height of the outside presser foot will increase the height of the inner foot and smooth the sewing/feeding
operation.
To adjust the relationship between the two feet, lower the presser feet and rotate the balance wheel until the outside presser foot is in the upmost position. Next, loosen the screw for the crank (B) (there are 2 cranks about 4" apart and either one will make the adjustment). After loosening the screw, grab the outer presser foot and manually move it up or down as desired (set between 2mm and 4mm above the needle plate). Tighten the screw when done.
92
B
Sailrite Fabricator Guidebook | 50
Page 54
Adjusting the Vertical Lift of the Outer Presser Foot
93
Sailrite sets the outer presser foot at the maximum height. DO NOT further increase foot height or the machine will jam during operation.
The amount of lift of the outer presser foot is increased or decreased with pivot slide (A). When moved up, the range of movement of the presser foot is increased (lifts higher) allowing the machine to better feed applications with thickness transitions. Sliding the pivot down lowers the lift height and makes feeding smoother, which will help when sewing delicate fabrics.
Adjustment of the outer presser foot vertical lift with the pivot slide (A) will not affect the inside presser foot lift.
Sailrite does not recommend making this adjustment. If you believe this setting needs to be altered on your machine, please call and speak with a technician before making any changes.
A
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Page 55
Adjusting Feed Timing of the Needle Bar, Presser Foot and Feed Dog
1. Raise the presser foot and set the stitch
length regulator to maximum (8mm). Turn the balance wheel to lower the needle into the hole of the feed dog and check to see if the needle
is centered in the hole at the feed dog’s forward
most position (B).
Note: If the needle if not centered in the Feed Dog hole (B), see page 45.
2. Keep turning the balance wheel until a
full rotation is achieved. If the needle is still centered in the feed dog hole (B) throughout the movement, then the mechanism is timed properly. If it ends up in position (C), this indicates that the feed amount of the needle bar and presser foot is larger than that of the feed dog. To correct this, you will need to reduce distance (D). Use a wrench and loosen the nut. Slide the nut and its connected pivot block up. If the timing is off and the needle ends up at position (E), then the feed amount of the needle bar and presser foot is smaller than that of the feed dog. In this case, enlarge distance (D) as explained above but slide the nut down. Make adjustments until the needle arrives at (B) (the center of the feed dog hole at the end of the rotation).
94
C B E
STITCH LENGTH
B
NEEDLE
95
D
Sailrite Fabricator Guidebook | 52
Page 56
Stitch Length Adjustment Between Forward and Reverse
Set the machine to the longest stitch length possible (8mm) and tilt the machine so it is hinged back in the table.
Loosen screw (A) and (B), located on the shaft below the oil sump, and take out link pin (C)
(Figure 96).
This will allow the length regulator (D) to pivot
down (Figure 97) so that the slotted cam (E)
can be accessed through the link pin hole (F). Loosen screw (G) to adjust the cam (E) with a small, standard screwdriver (H) (Figure 98).
Note: Hold the reverse lever down for better
access to cam (E)
Turn the slotted cam clockwise to shorten the forward stitch length and lengthen the reverse stitch length. Turn the cam counterclockwise to lengthen the forward stitch length and shorten the reverse stitch length.
Reassemble the pivot by replacing the link pin (C) through the length regulator (D) and link (F) as it was before making the adjustment. The at on the link pin shaft should face screw (A). Retighten all screws.
Note: Do not rotate the balance wheel while disassembled as it will disrupt the timing of the
machine.
96
A
B
F
D
H
E
G
C
97
98
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Page 57
Adjusting the Thread Take-Up Spring
The normal sewing range of the thread take-up spring is 7/32" to 1/2". When sewing light weight materials with a short stitch length, decrease the spring tension and increase the travel of the spring to as much as 1/2". For sewing heavy weight materials, increase the spring tension and shorten its travel to as little as 7/32".
To adjust the travel of the thread take-up spring: Loosen set screw (I) and turn the
complete tension assembly clockwise to increase the spring range (up to 1/2") or turn it counterclockwise to decrease the spring range (down to 7/32") (Figure 99).
7/32"
to 1/2"
99
I
Sailrite Fabricator Guidebook | 54
Page 58
To adjust the thread take-up spring tension:
Lower the presser feet to relieve pressure on the tension assembly. Loosen the tension stud set screw (A), turn tension stud (B) clockwise with a screwdriver (C) inserted in the split shaft end to provide more spring tension, or counterclockwise to decrease tension. After adjustment, tighten the tension stud set screw (A) while pushing the tension stud in so that it is seated fully as it was before loosening (Figure 100).
Note: To make this adjustment it is often necessary to remove the whole tension assembly from the machine to gain access to screw (A). Remove by loosening set screw (I) (page 54) then pull out the assembly. Make sure to notice the insertion depth of the tension assembly core before doing this. When done, the core should be reset to the same depth.
To set spring tension as it was originally set by Sailrite: Loosen set screw (A) rst and
then turn the tension stud (B) counterclockwise to reduce the tension of thread take-up spring (D) to zero. From here, turn the tension stud (B) clockwise until the spring (D) just comes into contact with the end of the slot on the thread take-up spring regulator. Then, further turn tension stud (B) clockwise by 3/8". After adjustment, tighten tension stud set screw (A).
The thread take-up spring was properly adjusted before the machine was shipped. Readjustment is needed only in the case of sewing special materials or thread.
100
D
73
C
A
B
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Page 59
TROUBLESHOOTING
Skipped Stitches
If your machine is skipping stitches the hook is not catching the thread consistently. This
is usually because either the thread is not
being held down by the fabric as the needle is withdrawn which does not allow for the loop of thread to be formed for the hook as it passes the needle, or the hook may not be passing the needle at the proper time. It may be passing the needle before a loop is formed or, at the opposite extreme, after the thread has been pulled upward out of the path of the hook.
Four Ways to Eliminate Skipped Stitches
1) CHANGE THE NEEDLE: The rst thing to
do is simply change the needle. A bent needle will cause skipped stitches because the loop is not where the hook expects it to be. The needle could also have become covered with adhesive if you are using basting tape or sewing insignia cloth. In either case, the new needle will resolve
these problems.
Also, make sure that the needle is in correctly
(page 25), and check the upper thread path (page 33). The thread should pass from left to
right through the needle eye.
2) ADJUST THE FOOT PRESSURE: Next,
check for adequate foot pressure. Heavy, closely-woven materials like sailcloth and canvas can make the withdrawal of the needle from the fabric difcult. If the presser foot is lifting as the needle comes out of the cloth, the effect is the same as if the needle were not going far enough into the cloth. The loop that it forms will be too small. To solve this problem,
more downward pressure must be placed on the feet (page 38).
3) RESET THE NEEDLE BAR HEIGHT: If
skipped stitches continue to be a problem, the machine has most likely gone out of time. Check the height of the needle bar as described in “Timing Between the Needle and the Rotating Hook” on page 46.
4) CHECK THE TIMING: If the needle bar
height is set properly and poor stitching still results, check the timing or the positioning of the hook. See “To set the machine’s timing” on
page 47.
Sailrite Fabricator Guidebook | 56
Page 60
Lack of Stitch Tension
Refer to the section titled “Adjusting Upper Tension Assemblies” and “Adjusting Bobbin Thread Tension” on pages 39-40. If adjustments
still do not result in proper thread tension,
move to the next larger needle and adjust the elongated thread guide (A) position as shown
(Figure 101).
101
A
102
Material Thread Guide Position
Light (less tension)
Medium
Heavy (more tension)
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Page 61
Fabricator Schematics
Understand the ins and outs of the Fabricator with
complete parts and systems schematics.
Sailrite Fabricator Guidebook | 58
Page 62
9
3
20
2
3
1
6
22
21
18
19
4
28
12
15
14
30
5
5
26
2
29
8
5
16
7
27
33
32
18
34
17
25
3
23
13
10
11
31
24
59 | Sailrite.com
Page 63
Machine Arm and Bed
No. Name Part#
1. Face Plate ...............................................35T4-402a
2.
Rubber Plug (19) ................................. 22T1-003C3
3.
Rubber Plug (11.7) ...............................22T1-003C4
4.
Thread Finger ...................................... 22T1-003C5
5
. Screw for Thread Finger ...................... 22T1-003C6
6.
Screw for Face Plate ................................22T1-004
7.
Oil Window ................................................22T1-008
8.
Three Hole Thread Guide .........................36T2-004
9.
Screw for Three Hole Thread Guide .........36T2-005
10.
Small Thread Tension Assembly ..................104895
11.
Thread Pass-by Plate ........................... 36T2-006Dl
12. Screw for Small Tension Assembly ........... 22T1-011
13.
Large Thread Tension Assembly .................. 103297
14.
Set Screw .................................................22T1-013
15.
Elongated Thread Finger ..........................22T1-014
16.
Rubber Plug (8.8) .....................................22T1-015
17.
Rubber Plug (27) ......................................22T1-016
No. Name Part#
18. Rubber Plug (5.7) .....................................22T1-017
19.
Thread Take-up Lever Guard ....................33T4-007
20.
Lock Screw ...............................................22T2-004
21.
Needle Plate ................................................110743
22.
Screw for Needle Plate .............................22T1-020
23.
Slide Plate Assembly ................................... 120625
24.
Bed Legs .................................................7WF4-013
25.
Washer .........................................................GB93 6
26.
Back Cover .............................................5WF3-002
27.
Gasket for Back Cover ............................5WF3-003
28.
Screw for Back Cover ...............................22T1-006
29.
Washer for Back Cover .............................22T1-007
30.
Thread Guide ............................................35T4-405
31.
Thread Take Up Spring for Fabricator............20129
32.
Belt Cover Small Screw Washer ........... GB/T86 M4
33.
Belt Cover Small Screw ........................ GB/T86 M3
34.
Belt Cover Large Screw ....................... GB/T86 M5
Sailrite Fabricator Guidebook | 60
Page 64
18
16
7
5
1
2
25
23
26
29
27
28
4
6
3
18
24
24
18
18
19
12
13
11
18
18
17
21
15
22
18
12
25
31
12
32
18
14
20
10
30
35
9
8
34
33
61 | Sailrite.com
Page 65
Arm and Vertical Shafts, Needle bar Thread Take-up Parts
No. Name Part#
1. Upper Shaft ...........................................4WF1-001A
2.
Rubber Bushing Plug ........................... 22T3-001A2
3.
Collar ................................................... 22T3-002B1
4.
Screw for Collar ................................... 22T3-002B2
5.
Front Bushing .......................................4WF1-006A
6.
Middle Bushing ........................................ 4WFI-002
7.
Screw for Middle Bushing ............................ J0.0.40
8.
Rear Bushing ............................................22T3-005
9.
Oil Seal for Rear Bushing ...................... 22T3-006F
10.
Stitch PRO Balance Wheel ..........................107161
11.
Feed Dog Lift Cam ............................... 36T3-003D1
12.
Screw for Cam .....................................36T3-003D2
13.
Separating Cam Piece ..............................36T3-004
14.
Front Feed Link ................................... 22T3-09D1C
15. Vertical Shaft ......................................... 15WF1-001
16.
Bevel Gear for Upper Shaft ..........22T3-010E2a1-2
17.
Upper Gear for Vertical Shaft ........ 22T3-010E2a2-2
18.
Screw for Bevel Gears .........................22T2-005B3
No. Name Part#
19. Bevel Gear for Lower Shaft ..........22T3-010E2b1-2
20.
Lower Gear for Vertical Shaft ........ 22T3-010E2b2-2
21. Upper Bushing ........................................4WF1-003
22.
Lower Bushing .......................................33T1-023P
23.
Thread Take-up Lever Assembly ................ 3TI-023A
24.
Screw for Bushing/Cam ...................61-04-01/B308
25.
Screw for Bushing ..........................................J0.0.5
26.
Needle Bar ...................................................102503
27.
Needle Bar Thread Guide ............................ 104099
28.
Needle 135 x 17 (22) .........................................153
29.
Needle Screw ..............................................103012
30.
Posi-Pin Wheel Bushing for Fabricator ........120624
31.
Feed Cam ............................................ 36T5-008E1
32.
Rear Feed Link .....................................4WF2-009A
33.
Posi-Pin Nut - Reverse Thread .................... 100536
34.
Posi-Pin Quick Release Shaft ......................102043
35.
Set Screw for Posi-Pin Wheel Bushing ........713100
Sailrite Fabricator Guidebook | 62
Page 66
1
2
3
8
4
6
7
20
19
18
5
10
40
43
23
22
41
47
15
14
48
9
12
13
11
16
30
28
17
13
21
29
44
27
24
25
17
26
10
40
45
49
7
29
29
32
12
46
39
31
33
35
46
34
36
42
38
45
7
37
63 | Sailrite.com
Page 67
Feed Dog Lift and Feed and Thread Looping
No. Name Part#
1. Feed Dog .....................................................100387
2.
Feed Dog Support ............................. 36T4-001A1a
3.
Washer for Feed Dog Support ................ 4WF2-011
4.
Eccentric Shaft for Feed Dog Support ..36T4-001A2
5.
Screw ........................................................... J0.0.51
6.
Feed Dog Support Crank ........................ 4WF2-002
7.
Screw for Feed ................................ 61-04-01/B504
8.
Positioning Screw .....................................22T2-019
9.
Feed Rock Shaft .......................................36T4-002
10.
Stop Ring ..............................................GB894.1 15
11.
Bushing for Feed Rock Shaft ....................22T6-004
12.
Collar ................................................... 22T3-002B1
13.
Screw for Collar ...................................22T3-002B2
14.
Feed Shaft Rear Crank ...........................4WF2-006
15.
Link Pin for Feed
Shaft Rear Crank ........................ 82T2-003C1a10-2
16.
Screw for Link Pin ................................ 36T5-008E5
17.
Screw for Crank ...................................22T6-008D3
18.
Bobbin Case ................................................100742
19.
Bobbins (Style M) ........................................651123
20.
Rotary Hook .................................................110742
21.
Lower Shaft ..........................................36T4-008D1
22.
End Screw for Lower Shaft ..............22T4-001A1a1
23.
Plug for End Screw ..........................22T4-001A1a2
24.
Oil Seal for Front Lower Shaft ..................22T4-003
No. Name Part#
25. Front Lower Shaft Bushing .......................4WF1-05
Oil Regulating Screw for Hook ..................22T4-005
26.
Spring for Oil Regulating Screw ................22T4-006
27.
Collar for Lower Shaft ..........................22T4-002B1
28.
Screw for Lower Feed ..................................J0.0.35
29.
Rear Lower Shaft Bushing ......................4WF1-004
30.
Oil Tube Connector ..............................22T4-007C2
31.
Plunge for Rear Lower Shaft ....................36T4-015
32.
Spring for Rear Lower Shaft .....................36T4-016
33.
Stopper for Rear Lower Shaft ...................22T4-010
34.
Washer .........................................................GB93 6
35.
Screw for Stopper .....................................22T9-006
36.
Hinge Pin for Feed Lift Rear Crank ...........22T6-007
37.
Feed Lift Rear Crank ..............................4WF2-003
38.
Feed Lift Shaft Bushing ............................22T6-012
39.
Washer for Feed Lift & Rock Shaft ...........51T5-013
40.
41. Feed Lift Fork ...................................36T4-018H101
Feed Lift Shaft .....................................36T4-018H2
42.
Position Bracket ...........................................104476
43.
Screw for Position Bracket ........................22T4-015
44.
Screw for Front & Rear Bushing ..................J0.0.05
45.
Screw for Collar ...................................22T3-002B2
46.
47. Oil Wick ...............................................22T6--008D3
Feed Shaft Front Crank ..........................5WF4-002
48.
Screw for Link ...................................... 36T5-008E3
49.
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Feed Mechanism
No. Name Part#
1. Link Pin for Stitch Length Bracket ...........4WF2-012
Stitch Length Bracket ..............................7WF2-012
2.
Screw for Stitch Length Link Pin .............. 20T2-031
3.
Screw for Stitch Length ....................... 22T5-010D4
4.
Bushing for Stitch Length Bracket Shaft .5WF1-003
5.
Shaft for Stitch Length Bracket ................ 22T5-004
6.
Rubber Plug (18) ..................................... 36T5-003
7.
Screw for Bushing ......................................... J0.0.5
8.
Reverse Feed Lever Crank .....................7WF2-009
9.
Reverse Feed Lever Crank Shaft ....22T5-012E1a1
10.
Spring for Reverse Feed Lever Crank .... 1KT3-002
11.
Screw for Reverse Feed Lever Crank .....22T5-013
12.
Reverse Feed Lever ............................4WF2-007A
13.
Pin Shaft for Reverse Feed Lever .... 22T5-010D2a
14.
O-type Ring for Reverse Feed
15.
Lever Pin Shaft ...................... GB345 2.1 6.3x1.8G
Screw for Reverse Feed Lever ........... 22T5-010D3
16.
Screw Bolt for Stitch Length ............... 36T5-007D1
17.
O-type Rubber Ring for Screw Bolt .....33T2-030-A
18.
Stitch Dial Wheel ................................ 36T5-007D2
19.
Stitch Dial Face ....................................4WF2-004A
20.
Bushing for Stitch Dial ........................ 36T5-007D4
21.
No. Name Part#
22. Screw for Stitch Dial ........................... 36T5-007D5
23.
Stop Pin for Stitch Dial .............................36T5-012
24.
Spring for Stitch Dial Stop Pin .................22T5-009
25.
Screw for Cam .................................... 36T3-003D2
26.
Feed Cam ............................................36T5-008E1
27.
Rear Feed Link ....................................4WF2-009A
28.
Stitch Adjusting Link ............................. 4WF2-009B
29.
Pin for Rear Feed Link .................................. 1a10-I
30.
Link for Rear Feed Link ................36T5-008E4H02
31.
Screw for Link Pin ................................36T5-008E5
32.
Link for Stitch Length
Adjusting Crank ............................ 36T5-008E4H01
33.
Pin for Stitch Length
Adjusting Crank Link ............................36T5-008E6
34.
Screw for Stitch Length
Crank Link Pin .....................................36T5-008E7
35.
Screw for Stitch Length Slotted Cam ...36T5-008E8
36.
Stitch Length Slotted Cam ...................36T5-008E9
37.
Stitch Length Adjusting Crank .............36T5-008EI0
38.
Left Set Pin ..............................................5WFI-002
39.
Right Set Pin ............................................5WFI-001
40.
Screw for Crank .................................. 22T6-008D3
41.
Stitch Length Push Lever ......................... 36T5-011
42.
Spring for Stitch Dial ................................36T5-010
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Presser Foot
No. Name Part#
1. Presser Foot Lift ....................................... 33T-003
Screw for Presser Foot Lift ...................... 22T1-011
2.
Presser Foot Lift Cam .............................4WF3-002
3.
Oil Seal for Presser Foot Lift Cam .......22T7-004B1
4.
Presser Foot Lift Lever ..................... 22T7-004B1b
5.
Thread Releasing Cam ..................... 22T7-004B1c
6.
Screw for Presser Foot Lift Lever ....... 22T7-004B2
7.
Screw for Knee Lifter Draw Bar .......... 22T7-004B3
8.
Knee Lift Draw Bar ................................ 22T7-005A
9.
Screw for Thread Releasing Cam ............ 22T7-006
10.
Thread Releasing Pin .............................. 35T3-305
11.
Knee Lift Lever .................................... 22T7-007C2
12.
Spring for Knee Lift Lever .......................4WF3-001
13.
Knee Lift Connecting Rod ....................... 1KT4-006
14.
No. Name Part#
15. Pin for Knee Lift Lever Spring ............... 22T7-005B
16.
Pivot Screw for Knee Lift Lever ...............35T3-303
17.
Bushing for Outer Presser Bar .................34T3-305
18.
Presser Bar for Outer Foot ......................35T3-302
19.
Presser Bar Lift Block ..............................35T3-301
20.
Screw for Presser Bar Lift Block ..............22T2-013
21.
Screw for Outer Presser Bar Bushing ......34T3-302
22.
Tension Spring for Outer Presser Bar ...... 34T3-301
23.
Outer Foot Presser Regulating
Thumb Screw .......................................... 1KT4-001
24.
Nut for Outer Presser Regulating
Thumb Screw .......................................... 1KT4-002
25.
Screw for Outer Presser Foot ......... 61-04-01/B316
26.
Outer Presser Foot ..................................35T3-304
27.
Lock Screw for Bushing/Cam ..........61-04-01/B308
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Upper Feed Parts
No. Name Part#
1. Inner Foot Regulating Thumb Screw .....................35T5-503
2.
Nut for Inner Foot Regulating Thumb Screw ......... 34T5-503
3.
Tension Spring for Inner Foot Bar ..........................35T5-501
4.
Screw for Needle Bar Bracket Pivot Pin ................... J0.0.40
5.
Pivot Pin for Needle Bar Bracket ........................... 35T5-504
6.
Reel for Tension Spring ......................................... 35T5-505
7.
Link for Inner Foot Bar ........................................... 35T5-507
8.
Presser Bar for Inner Foot ..................................... 35T5-508
9.
Sliding Box for Inner Foot Bar...............................6WF5-002
10.
Sliding Block for Inner Foot Bar ............................. 33T1-013
11. Screw for Upper Needle Motion Link ...................34T5-513b
12.
Positioning Screw .................................................. 22T2-019
13.
Sliding Box for Needle Motion Bracket .................. 35T5-511
14.
Needle Bar Motion Frame.....................................6WF5-001
15.
Nut for Inner Foot Bar Feed ................................... 34T5-518
16.
Washer for Inner Foot Bar Feed Nut .....................34T5-519
17.
Link for Inner Foot Eccentric Cam ......................... 34T5-520
18. Inner Foot Eccentric Cam ...................................... 34T5-516
19.
Set Screw .............................................................. 22T1-013
20.
Washer for Needle Motion Components ................34T5-521
21.
Rear Bushing for Upper/Lower Needle Motion .... 34T5-538a
22.
Upper Rear Needle Motion Crank ......................... 34T5-517
23. Screw for Needle Motion Cranks ........................... 34T5-540
24.
Screw for Bushing/Cam ................................ 61-04-01/B308
25. Oil Felt For Upper Needle Motion Bushings ........34T5-536b
26.
Front Bushing for Upper/Lower Needle Motion ... 34T5-536a
27.
Upper Needle Motion Shaft ................................... 34T5-537
28.
Screw for Needle Motion Components .................. 34T5-522
No. Name Part#
29. Front Needle Motion Shaft Crank .......................... 34T5-535
30. Link for Upper Needle Motion Shaft....................... 34T5-534
31.
Screw for Forward Needle Motion Links ................ 34T5-507
32.
Presser Foot Lift Plate ........................................... 35T5-506
33.
Nut for Forward Needle Motion Links .................... 34T5-508
34.
Presser Bar Lift Block ............................................ 35T3-301
35.
Screw for Presser Foot Lift Plate ........................... 34T5-527
36.
Lower Needle Bar Motion Shaft ............................. 34T5-539
37.
Screw for Lower Rear Needle Motion Crank ......... 17T4-002
38.
Lower Rear Needle Motion Shaft Crank ...............5WF4-004
39.
Nut for Lower Rear Needle Motion Crank ................ J0.0.63
40. Oil Felt for Lower Needle Motion Bushings .........34T5-538b
41.
Collar for Lower Needle Motion Shaft .................... 34T5-532
42.
Screw for Collar ................................................ 22T3-002B2
43.
Lower Front Needle Motion Crank ......................... 34T5-533
44.
Screw for Lower Front Needle Motion ................... 34T5-541
45.
Sliding Block for Needle Motion Fork..................... 34T5-531
46.
Fork Lever for Needle Motion ................................ 34T5-529
47.
Pin for Needle Motion Fork Lever .......................... 34T5-530
48.
Link for Lower Needle Motion Shaft....................... 35T5-512
49.
Inner Presser Foot ................................................. 35T5-502
50.
Lock Screw ............................................................ 22T2-004
51.
Link for Feed Shaft Front Crank ...........................5WF4-003
52.
Screw for Link ....................................................36T5-008E3
53.
Screw for Feed ............................................. 61-04-01/B504
54. Connecting Pin for Feed Shaft Front Crank..........5WF4-001
55. Feed Shaft Front Crank ........................................5WF4-002
56.
Screw for Needle Bar Motion Fork Lever............. 34T5-513a
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Page 75
Oil Pump
No. Name Part#
1. Oil Pump ............................................... 15WF4-003
2.
Large Gear for Oil Pump ....................... 15WF4-006
3.
Small Gear for Oil Pump ....................... 15WF4-007
4.
Screw for Oil Filter ..........................GB/T67 M3X10
5.
Washer for Oil Regulating Plate .................. GB93 4
6.
Cover for Oil Pump ...............................15WF4-004
7.
Oil Regulating Plate ................................. 22T8-007
8.
Oil Filter .................................................22T8-008A
9.
Screw for Oil Pump .................................. 22T8-009
10.
Lower Oil Pipe ........................................4WF4-005
No. Name Part#
11. Oil Wick Plate .......................................... 33T4-018
12.
Screw for Oil Wick Plate .......................... 22T8-012
13.
Upper Oil Pipe .......................................22T8-013D
14.
Oil Tube ...................................................22T8-014
15.
Oil Tube Felt ............................................ 22T8-015
16.
Clamp for Oil Felt Tube ............................ 22T8-016
17.
Shaft for Large Oil Pump Gear .............15WF4-005
18.
Screw for Oil Pump Cover ..............GB/T68 M3X10
19.
Screw for Oil Tube Felt Clamp ................. 20T4-006
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Page 77
Oil Reservoir & Accessories
No. Name Part#
1. Oil Tray ...................................................4WF5-001
2.
Screw for Oil Tray Drain ...................... 22T9-001A2
3.
Washer Oil Tray Drain Screw .............. 22T9-001A3
4. Gasket for Oil Tray .................................. 2KT9-008
5.
Hinge Shaft for Knee Lift ..................... 22T9-001A6
6. Spring for Knee Lift Stop Bracket ....... 22T9-001A7
7. Knee Lift Stop Bracket ........................ 22T9-001A8
8.
Screw for Knee Lift Stop Bracket ........ 22T9-001A9
9.
Nut for Knee Lift Stop Bracket Screw .22T9-001A10
10.
Stop Bracket Attachment Screw .............. 22T9-036
11. Knee Lift Post Connector ........................4WF5-002
12. Knee Lift Connector ............................ 22T9-003B3
13. Screw for Knee
Lift Connector .................. GB/T5781 M6X12 M6X20
14. Bent Rod for Knee Lift ........................ 22T9-003B2
15.
Knee Lift Plate .................................... 22T9-003B5
16.
Knee Lift Bracket ................................ 22T9-003B6
17.
Screw for Knee Lift Bracket ................ 22T9-003B7
No. Name Part#
18. Pad for Knee Lift Plate ........................ 22T9-003B8
19.
Stop Ring for Knee Lift Hinge Pin ............. GB896 9
20.
Belt Cover for Professional & Fabricator .....120616
21.
Bobbin Winder ............................................ 103276
22.
Thread Stand .............................................14F0-00
23.
Oil Jug ......................................................22T9-017
Rell Oil for Sewing Machines ...................... 23800
24. Magnet for Oil Tray .................................. 22T9-012
25.
Oil Spout ..................................................33TF-011
26. Front Corner Cushion ....................................... 429
27.
Back Corner Cushion ........................................ 438
28.
Machine Hinge .....................................22T9-007F1
29.
Rubber Cushion for Machine Hinge .....22T9-007F2
30.
Bobbins (Style M) ........................................651123
31. Timing Belt ...................................................120580
32.
Wood Screw for Bobbin Winder .. GB5282 ST4.8X19
33. Washer for Bobbin Winder Screw ............ GB/T95 6
Sailrite Fabricator Guidebook | 74
Page 78
MACHINE SPECIFICATIONS
APPLICATION Light, Medium & Heavy-Duty
SEWING SPEED 123 spm to 1108 spm
MAX STITCH LENGTH 0-8mm (Straight Stitch Only)
PRESSER FOOT LIFT Hand 6.5mm (1/4"), Knee Lift 14mm (9/16")
NEEDLE System 135 x 17 & 135 x 16 Sizes #10 - #24
SHUTTLE Full Rotary, Gear Driven, Large Style M Bobbin
LUBRICATION Auto Lubrication
WEIGHT 79 lbs.
BED SIZE 18.75" X 7"
UNDERARM SPACE 10.25" X 5"
BUILT-IN KNEE LIFT Yes
The sewing machine casting does not have an internal motor. It is powered by Sailrite’s exclusive Workhorse Servo motor using Sailrite’s patented Posi-Pin system (Pat. #7438009) and Stitch PRO Balance Wheel.
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Page 79
2-Year Limited Warranty
ALL PARTS & LABOR ARE FULLY
GUARANTEED FOR 2 YEARS BY SAILRITE.
We are proud to provide you with
everything you need to successfully
maintain and repair your Fabricator
Sewing Machine. Should you choose to
return your machine for repairs, you will
be responsible for delivery both ways.
PLEASE NOTE:
Damage due to improper use or neglect, impact
damage and normal wear from use of the sewing
machine as well as sacricial components and
notions (needles, needle plate, feed dog, rotary hook,
bobbins and belt) are not covered under this warranty.
Sailrite Fabricator Guidebook | 76
Page 80
Equipping you to sew at home & on the water.
Copyright ©2017
Fabricator Patented Technology: #7438009
120652*1
Sailrite Fabricator Guidebook
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