Sailor RT4722 Installation Manual

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SAILOR R T4722
VHF-DSC DUPLEX
Installation Manual
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Introduction
S. P. Radio A/S
For more than half a century S. P. Radio A/S has been the market leader within maritime radio communication.
The communication products and systems of S. P. Radio are recognized under the brand name SAILOR. The Sailor name has become a guarantee of reliable and technologically superior radio equipment, ranging from basic VHF units to satellite systems and complete compact GMDSS solutions.
Products
The SAILOR COMPACT 2000 GMDSS is based on the well proven range of Sailor products specifically developed to meet the GMDSS requirements and supported by a world-wide Certified GMDSS service concept, giving several hundred reasons for shipping companies to choose equipment manufactured by S. P. Radio A/S. Today S. P. Radio A/S is recognized as the world’s leading supplier of GMDSS solutions. The SAILOR COMPACT 2000 GMDSS has already been and still is constantly supplied to a large number of the world’s leading shipping companies and national naval fleets. It is a complete GMDSS solution which matches communication and safety needs exactly ­regardless of whether you operate with A1, A2, A3 or A4. The System 4000 GMDSS sets new standards. It is constructed on the basis of our comprehensive experience developing GMDSS equipment. It satisfies all the relevant requirements regarding safety and efficiency. The System 4000 presents a large number of attractive convenience and safety facilities, either as a complete solution or as a series of stand-alone products. Sailor has a long history as a satellite communications supplier offering a full programme of satellite systems which includes Mini M, SAT-C and a number of stationary satellite systems. Our SAT-B is a breakthrough in maritime aerial technology and reliability. The SAT-B is the best possible choice when high quality speech transmission, top level security and the capacity to deal with large volumes of telex, fax, data and high-speed data (HSD) transmissions are required.
Training certification
Training of deck officers to meet the requirements within the concept of GMDSS, as to operation of equipment and basic understanding of the systems, is an extremely important factor for the overall success-
ful implementation of GMDSS. As a unique initiative for GMDSS solutions, we can supply a complete software training programme for on-board training, to be used as preparation in order to fulfil the GMDSS requirements for obtaining the General Operation Certificate.
Service
A world-wide Sailor GMDSS certified service concept has been established in order to provide the shipping industry with a highly professional and uniform level of service. The Sailor GMDSS Certified Servide Centre concept, which is constantly monitored, ensures that replacement units and spare parts are available at all the Sailor Certified Service Centres around the world. Service centres which are in position along all the major shipping routes. Furthermore the Certified Service Centres ensure that technicians with an annually updated training are ready to provide service 24 hours a day, 365 days a year.
Maintenance
Because of the fact that GMDSS equipment has been installed on board ships in order to meet the SOLAS (Safety of Life At Sea) convention, manufacturers and suppliers of GMDSS equipment have a certain responsibility to secure reliable supplies of equipment and spares in the years to come. Therefore shipowners operating ships both locally and internationally should be fully aware of the importance of fitting GMDSS solutions which will be fully supported by the manufacturer . It is a firm policy of S. P. Radio A/S, as the world’s major manufac­turer and supplier of GMDSS solutions, that for both the present GMDSS solutions and for future, alternative product solutions, all Sailor GMDSS systems will be entering the next century, in fully parallel production.
Please note
Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed. The information in this manual is furnished for informational use only, is subject to change without notice, may contain errors or inaccura­cies, and represents no commitment whatsoever. This agreement is governed by the laws of Denmark.
Doc. No.: M4722GB0 Issue: B/9945
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RT4722
Contents
1 Technical Specification ..................................................................................................................................... 2
2 Installation .......................................................................................................................................................... 4
2.1 Mounting Possibilities........................................................................................................................................... 4
2.2 Power Supply ....................................................................................................................................................... 7
2.3 Aerial .................................................................................................................................................................... 7
2.3.1 Placing the Aerials................................................................................................................................................ 8
2.4 Handset Connection............................................................................................................................................. 8
2.5 Loudspeaker Connection ..................................................................................................................................... 9
2.6 Connectors ........................................................................................................................................................... 9
2.6.1 SPARC-Bus Cable ............................................................................................................................................... 10
2.6.2 Options Connector H4992 ................................................................................................................................... 11
2.7 Cable Length ........................................................................................................................................................ 12
2.7.1 Power Cable ......................................................................................................................................................... 12
2.8 Electrical Connections.......................................................................................................................................... 12
2.8.1 Power Connectors................................................................................................................................................ 12
2.8.2 Interconnection Cable Specification For VHF Printer Connection ...................................................................... 13
2.9 Compass Safety Distance.................................................................................................................................... 13
2.10 Test Procedure TX/RX DSC Call ......................................................................................................................... 14
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Technical Specification
RT4722
1 Technical Specification
Conforms to all relevant international requirements and resolutions as agreed by ETSI, IEC, ITU, and IMO as well as other national requirements. These specifications include ETS 300 162, ETS 300 338, IEC 945, IEC 1097-3 and IEC 1097-7.
General information
Normal channels All int. ch’s for 25 kHz operation.
Up to 40 private channels.
Opt. channels All int. ch’s for 12.5 kHz operation.
Up to 224 ch’s with up to 54 private ch’s. Channel spacing 25 kHz / opt. 12.5 kHz Frequency range Rx/Tx: 150.800 MHz - 157.425 MHz.
Rx: 160.625 MHz - 163.6 MHz. Operating modes Simplex/Semi-duplex/duplex. Modulation G3EJN for telephony receiver
G2B for DSC signaling Frequency stability ±10 ppm/ opt. ± 5 ppm Aerial connectors Standard 50 ohm female, SO239 Temperature range -15° C to +55° C Supply voltage 13.2V DC Nominal Supply range 10.8V DC to 15.6V DC Supply current Stand-by 0.14A
Transmitter on 1.5A (Low power)
Transmitter on 6.5A (High power) Transceiver dimen. H*W*D 100*200*259mm. Transceiver weight 3.9 kg
Receiver
Sensitivity for: 12 dB SINAD -118 dBm or 0.28 µV p.d. AF rated power Output 1 4W/ 4 Output 2 6W/ 4 Distortion THD Below 5% Signal/noise ratio Better than 40 dB AF response - 6 dB/octave Spurious emission Below 2 nW Spurious resp. att. More than 70 dB
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Technical Specification
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Duplex spurious resp. att. More than 70 dB Duplex desensitation Below 3 dB Intermodulation att. More than 68 dB Co-channel rejection Better than -10 dB Adj. ch. selectivity More than 70 dB Blocking More than 90 dBµV
Transmitter
RF output power * High 25W + 0 dB to -0.5 dB
Low 0.9W +0.5 dB to - 1 dB Adj. ch. power Below -70 dBc Spurious radiation Below 0.25 µW Cabinet radiation Below 0.25 µW AF response + 6 dB/octave Distortion Below 5% Signal/noise ratio Better than 40 dB
DSC Facilities:
DSC operation According to Rec. ITU-R M.541-6
and Rec. ITU-R M.689-2 DSC protocol According to Rec. ITU-R M.493-7 class A Navigator interface NMEA 0183, GGA,GLL,ZDA
NMEA input current 8mA type Symbol error rate below 1*10-2 at -119 dBm or 0.25 µV p.d. Modulation 1700 Hz ± 400 Hz
1200 baud ± 30 ppm Frequency error Below ± 1 Hz Residual DSC-mod. Below - 26 dB
* Note: The transmitter has a built in temperature sense function that will reduce the output power from 25W to
1W if the radio is getting too hot. This may happen if there is no free air circulation around the radio.
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Installation
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2 Installation
2.1 Mounting Possibilities
Mounting possibilities, dimensions and drilling plan
Handset Drilling Plan
4-0-35999
68.5 66.5
209
min. 300
Space for handset access
min. 200
Space for cable and
handset cable
4-0-35556
34
12352.5
2 x ø4.5
ø12 for cable entry
144
13.5
Weight:
Handset 0.4 kg
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Installation
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VHF-DSC DUPLEX With Mounting Bracket
36846
200.00
231.00
100.00
110.00
max. 280
Bracket (Standard)
Mounting Option Drilling plan
36847
Tilting +/-6 °
4 x ø4
14.25
11.00 76.50
98.50
209.00
180.50
Weight:
VHF-DSC DUPLEX 3.9 kg Mounting Bracket 0.7 kg
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VHF-DSC DUPLEX
36848
200.00
100.00
259.00
VHF-DSC DUPLEX With Mounting Bracket MB4994 (Flush mounting)
Bracket (Option)
36849
250.00
125.00
Space for Cable entry
min. 100.00
16.00
Drilling Plan
4-0-36006
62.50
4 x M4
230.00 10.00
R7.00 Make a cut for handset cable entry
104.0010.50
215.00
105.00
20.00
17.50
10.00
Weight:
Mounting Bracket MB4994 (Part no. 80499410) 0.2 kg
WARNING:
Only use original screws; otherwise you risk short­circuiting the battery ground to the ship ground.
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Installation
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2.2 Power Supply
The standard power supply for the VHF unit is 12V DC. For 24V DC supply an external power supply with the type number N420 can be used. The N420 is in principle a 24V DC to 13.2V DC serial regulator.
For 110V AC, 127V AC, 220V AC or 237V AC operation, an external power supply with the type number N163S must be used together with N420.
Fuse
The fuse is a standard 10A mini car fuse. There is a spare fuse in the power cable connector.
2.3 Aerial
All common 50 ohm aerials which cover the used frequency range with a reasonable standing wave ratio, maximum
1.5, can be used. The aerial is connected to the set by means of a 50 ohm coaxial cable with low loss, e.g. RG213U. At the cable end a PL259 plug is mounted.
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2.3.1 Placing the Aerials
In a GMDSS CLASS A installation, there are always two aerials. These should be mounted in a place that is as high and clear as possible - as illustrated below. Note that the primary transceiver aerial must be placed at a higher level than the channel 70 receiver aerial.
Channel 70 receiver aerial
transceiver aerial
37035
Primary
2.4 Handset Connection
The handset is connected directly to the HANDSET plug at the back of the VHF set.
35405
Rx / Tx
12V DC
SPARC-BUS
OPTION
PRINTERHANDSET
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2.5 Loudspeaker Connection
When one or more control units are connected to the VHF system, two of them can be set up to use the transceiver’s two loudspeaker outputs to drive external speakers. To link a loudspeaker to a control unit, enter the function menu and select external speaker: Path: Func\general\sound\loudspeak\norm\alarm\extspk, and set external speaker to be 1 or 2 as desired. The loudspeaker signals are available in the SPARC-bus cabling, and a loudspeaker can be connected to the system in the handset hook parts or in the connection box. Connect the loudspeaker cables to SPARC-bus signals (LS_1+ and LS_1-) or (LS_2+ and LS_2-) depending on which speaker selection is made by the control unit(s).
2.6 Connectors
Handset Hook SPARC-Bus Connection Box H4991
35348
_ON
Term. ON
VDC
+12
LS_1-
LS_1+
LS_2+ LS_2-
-BAT
AF-
AF+
_AF-
RX
-BAT
_AF+
RX
SPARC+
_ON
SUPPLY
VDC
+12
RX_AF-
RX_AF+
+12VDC
-BAT
AF+
-BAT
AF-
SPARC-
LS_2+ LS_2-
_1+
LS
_1-
LS
SUPPLY
HOOK Connection 32262
SPARC+ SPARC-
+12VDC
X2
5
1 2 3 4
13 14
15
X3
6 7 8
10 119
S3
10 11 12
6 7
X1
8 9
R3
R2
R4
15
12 13 14
S1
R1
V1V2
S2
3 4 5
1 2
35349A
_ON
SUPPLY SPARC+
LS_1+
SPARC­AF+
+12VDC
AF-
RX_AF-
RX_AF+
+12VDC
-BAT
LS_2-
-BAT LS_2+
LS_1-
3
X1
3
13
13
15
14
15
14
11 12
10
11 1210
X2
987
X3
987
654
654
21
21
In the handset hook the shield of the SPARC-bus cable is connected to the cable relief.
WARNING:
Be carefull not to cover the distress switch with installation wires.
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2.6.1 SPARC-Bus Cable
The table below describes the max. length of the SPARC-bus cable for the power supply for one handset unit. The length of the cable depends on the number of supply wires and the wire thickness. The table shows the cable lengths for systems with a supply voltage of +12V. If the system supply voltage is 24V, i.e. the supply voltage is provided through N420, the max. cable length listed in the table may be doubled.
Number System Number of From To Wi re Number of wi res Number of wi res Ma x.
supply wi re s in cable mm2 - BATT OVDC +12VDC length
+12 Volt 2x8 BO X HOOK 0.25 2 2 30 metres +12 Volt 2x8 BO X HOOK 0.50 2 2 60 metres +12 Volt 2x8 BO X HOOK 0.75 2 2 100 metres
56.11 4 +12 Volt 2x8 Transc eiver HOOK 0.14 3 2 5 m etres
The SPARC-bus cable length is limited by the level of output power delivered to a connected external speaker on the LS_2 terminals. The speaker output power depends on cable length and cable thickness as described in the table below.
Wi re [mm2] Length [m ] Ma x. P ower [W]
0.14 5 3.4
0.25 10 3.2
0.25 20 2.0
0.50 20 3.2
0.50 40 2.0
0.75 30 3.2
0.75 60 2.0
35356
56.114
SPARC-bus/Option cable 5 metres 56.114
Pin no. Name Colour Tw i sted pair
pin 1 SUPPLY_ON Red/White 7 pin 2 SPA RC+ Yellow 1 pin 3 SPA RC- Yellow/Black 1 pin 4 AF+ Blue/White 2 pin 5 AF- Blue 2 pin 6 -B AT_0VDC Red and Orange 7/8 pin 7 +12VDC Orange/Whit e 8 pin 8 RX_AF+ Green/Whi t e 3 pin 9 RX_AF- Green 3 pin 10 +12VDC Blac k/Whit e 6 pin 11 LS_1+ Brown 4 pin 12 LS_1- Brown/W hite 4 pin 13 -B AT_0VDC Blac k 6 pin 14 LS_2+ Purple 5 pin 15 LS_2- Purple/White 5 Shield Shield
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2.6.2 Options Connector H4992
Options connectors
Transceiver unit Twisted Option box
X2 Name pair X1,X2
pin 1 DS C_A LARM_ON 1 pin 2 NM E A_OUT+1 1 O pt i onal pin 3 NM E A_OUT-1 1 Optional pin 4 NM E A_IN+ 2 4 pin 5 NM E A_IN- 2 5 pin 6 -BAT_0VDC 3 6 pin 7 +12VDC 3 7 pin 8 F AN_ON 8 pin 9 RX_1_SQ 9 pin 10 CH_AUX_1 10 pin 11 CH_AUX_1 11 pin 12 RX_1_AF 12 pin 13 N.C. 13 pin 14 N.C. 14 pin 15 N.C. 15
35350
NMEA_IN+ NMEA_IN-
-BAT
+12VDC
FAN_ON
RX_1_SQ
CH_AUX_1
CH_AUX_2
RX_1_AF
NMEA_OUT+ NMEA_OUT-
DSC_ALARM_ON
X1
14
15
13121110
X2
987654
1
32
To connect a GPS to the VHF transceiver, connect the GPS signal lines to the options connector pin_4 (NMEA_IN+) and pin_5 (NMEA_IN-).
Alternatively the GPS can be connected directly to the transceiver by means of a 15-pole high density D-sub which is supplied with the radio, in the same pins as those mentioned above. (NMEA_IN+ and NMEA_IN-) To fasten the D-sub on the transceiver, use the special 15 to 15-pole adaptor, also supplied with the radio.
35407A
GPS H4992
56.111
SPARC-BUS
HANDSET PRINTER
OPTION
/
Tx
Rx
12V DC
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2.7 Cable Length
The cable length specified below is the absolute maximum length.
2.7.1 Power Cable
Number Supply From To Wire mm 2 Max. l ength
56.112 +12 volt BATTERY RT4722 2. 5 1.5 met res +12 volt BATTERY RT4722 5.0 3 metres
Note: The cable length from battery to N420 depends on the wire thickness, but the voltage at the cable end at N420 should not be less than 18 volt.
35355A
10
3 2 1
Spare 10A fuse
Pin no. Name Colour
Pin 1 SUPPLY_ON Blue Pin 2 +BAT Red Pin 3 -BAT Black
2.8 Electrical Connections
2.8.1 Power Connectors
Power Connectors
Transce iver unit Nam e B attery N420 pin 1 SUPPLY_ON NC SUPPLY_ON * pin 2 +Battery, +12V DC + +12V pin 3 -Battery, 0VDC - 0V
* NB! The blue wire is only to be used in connection with N420
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Installation
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3
6282
Printer
56.127
VHF-DSC
Standard printer cable
SPARC-BUS
HANDSET PRINTER
OPTION
/
Tx
Rx
12V DC
2.8.2 Interconnection Cable Specification For VHF Printer Connection
Printer Cable 56.127
15-p ole S UB- D male 25 -pole SUB-D female
pin 1 LPT_Error pin 15 -Error pin 2 LPT_Init pin 16 -Init pin 3 LPT_D1 pin 3 D1 pin 4 LPT_D4 pin 6 D4 pin 5 LPT_D7 pin 9 D7 pin 6 -BA T_0VDC pin 14 -Sl ct i n pin 6 -BAT_0VDC pins 18,19, .. (to)..24, 25 -Gnd pin 7 LPT_Str pin 1 -St robe pin 8 LPT_D0 pin 2 D0 pin 9 LPT_D3 pin 5 D3 pin 10 LPT_D6 pin 8 D6 pin 11 LPT_Busy pin 11 Busy pin 12 LPT_Select pin 13 Slct pin 13 LPT_D2 pin 4 D2 pin 14 LPT_D5 pin 7 D5 pin 15 LPT_Auto_Feed pin 14 -Auto fd
For the connection to the printer you have to connect the 15-pole SUB-D male to the VHF units printer connection and the 25-pole SUB-D to a standard printer cable (25-pole SUB-D - Centronic)
2.9 Compass Safety Distance
Unit Standard Steering V HF -DSC DUP L EX 1.3 m 0.8 m N420 0.6 m 0.3 m N163S 1.2 m 0.7 m
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2.10 Test Procedure TX/RX DSC Call
To test the system’s DSC functionality, enter the function menu and perform two test calls: (INTernal test) and (EXTernal test).
Internal test call: (The call is looped back internally, no activation of transmitter or receiver) This test controls the DSC modem in the transceiver RX and TX internally.
1. Hook off handset.
2. Enter function menu: Func\dsc\testcalls\int path. Select call by “arrow right” key.
3. “Transmit” the call by keying “Send call”.
4. The display will show in sequence: TX-CALL, TX-OK.
5. The call is announced by the DSC modem. Read the call info in RX-LOG. External test call: (The call is transmitted and received using the aerials).
This test also controls the hardware of transmitter and receiver boards.
1. Hook off handset.
2. Enter function menu: Func\dsc\testcalls\ext path. Select call by “arrow right” key.
3. “Transmit” the call by keying “Send call”.
4. The display will show in sequence: TX-CALL, TX-OK.
5. The call is announced by the DSC modem. Read the call info in RX-LOG.
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