Sailor RT2047/D Service Manual

Page 1
TECHNICAL MANUAL
FOR
COMPACT VHF RT2047/D
S.P. RADIO A/S
AALBORG
DENMARK
Page 2
Page 3
RT2047 DSC - PART I
CONTENTS
1.1 INTRODUCTION 1-1 2 INSTALLATION 2-1
2.1 INSTALLATION HINTS 2-1
2.2 MOUNTING POSSIBILITIES 2-2
2.3 DIMENSIONS AND DRILLING PLAN 2-4
2.4 HANDSET 2-9
2.5 MICROTELEPHONE CONNECTOR 2-9
2.6 POWER SUPPLY 2-9
2.7 POWER AND EXT. LOUDSPEAKER CONNECTOR 2-10
2.8 ANTENNAS 2-10
2.9 SPECIAL OPTIONS 2-10
2.10 REAR VIEW OF VHF RT2047 2-11
2.11 STANDARD FREQUENCY TABLE 2-12
Page 4
RT2047 DSC - PART II
CONTENTS
1.1 GENERAL DESCRIPTION 1-1
1.2 TECHNICAL DATA 1-2
1.3 CONTROLS 1-3
1.4 PRINCIPLE OF OPERATION 1-5
1.5 BLOCKDIAGRAM 1-7 2 CIRCUIT DESCRIPTION 2-1
2.1 RECEIVER UNIT MODULE 100 2-1
2.2 RX-SYNTHESIZER UNIT MODULE 200 2-4
2.3 TX-EXCITER UNIT MODULE 300 2-8
2.4 TX-POWER AMPLIFIER MODULE 400 2-13
2.5 ANTENNA RELAY (500) 2-13
2.6 INTERFACE UNIT MODULE 6/600 2-17
2.7 KEYBOARD UNIT MODULE 7/700 2-24
2.8 DUPLEX FILTER MODULE 800 2-28
2.9 FILTER UNIT MODULE 9/900 2-29
2.10 MAIN DIAGRAM 2-32
2.11 MICROTELEPHONE INSTALLATION 2-34
2.12 SPECIAL INSTALLATION WITH 2 MICROTELEPHONES 2-35
2.13 SPECIAL INSTALLATION WITH 3 MICROTELEPHONES 2-36
2.14 MECHANICAL DIMENSIONS FOR HANDSET 2-37
2.15 DC POWER SUPPLY N418 2-39
2.16 N420 24V/12V REGULATOR 2-42 3 MECHANICAL DISASSEMBLING AND MODULE LOCATION 3-1
3.1 MECHANICAL DISASSEMBLING 3-1
3.2 MODULE LOCATION 3-3 4 SERVICE 4-1
4.1 MAINTENANCE 4-1
4.2 ADJUSTMENT INSTRUCTIONS 4-1
4.3 PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS 4-1
4.4 CALIBRATION OF THE TEST PROBE 4-2
4.5 PROCEDURE FOR CALIBRATION 4-2
4.6 ADJUSTMENT PROCEDURE 4-3
4.7 TROUBLE-SHOOTING 4-6
4.8 REPLACEMENT OF COMPONENTS 4-6
4.9 REPLACEMENT OF MODULES 4-6
4.10 NECESSARY ADJUSTMENTS AFTER REPLACEMENT OF A MODULE 4-7
4.11 PIN CONFIGURATION 4-9
4.12 PIN CONFIGURATIONS, BLOCK & SCHEMATIC DIAGRAMS FOR IC’S 4-10
9546
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RT2047 DSC - PART I
CONTENTS
1.1 INTRODUCTION 1-1
Page 6
Page 7
RT2047 DSC - PART I
1 GENERAL INFORMATION
1.1 INTRODUCTION
The RT2047 VHF Radiotelephone has been designed to be used with the Compact 2000 Module Programme.
The VHF RT2047 can either be installed and operated as an independent unit or in combination with the other modules in the Compact 2000 programme. These modules include a complete range of SSB transmitters and receivers, MF/HF Digital Selective Calling unit and/or radiotelex equipment, a scrambler that ensures complete communication secrecy and a VHF Digital Selective Call (DSC) unit. The DSC­unit features direct dialling and reception of ship to shore, shore to ship and ship to ship calls as well as automatic distress calls etc.
The VHF RT2047 has been constructed to withstand the most extreme conditions experienced in small, semi-open boats. Its compact, weather proof construction ensures a degree of resistance to sea spray. The printed circuits, which have made possible a combination of compactness and exceptional performance, are coated with a special, moisture-repellent lacquer.
In the design of this VHF radiotelephone, S. P. Radio have taken into account all conditions it will be exposed to in day-to-day operation. However, even a product of this high quality requires regular service and maintenance, and we recommend the user to observe the maintainence instructions in the instruction book.
S. P. Radio is Europe’s leading producer of maritime radio communication equipment - a position which has been maintained by means of constant and extensive product development. We have a world-wide network of dealers with general agencies in fifty countries. All our dealers are well-trained and will be able to service all products.
PAGE 1-1
Page 8
Page 9
RT2047 DSC - PART I
CONTENTS
2.1 INSTALLATION HINTS 2-1
2.2 MOUNTING POSSIBILITIES 2-2
2.3 DIMENSIONS AND DRILLING PLAN 2-4
2.4 HANDSET 2-9
2.5 MICROTELEPHONE CONNECTOR 2-9
2.6 POWER SUPPLY 2-9
2.7 POWER AND EXT. LOUDSPEAKER CONNECTOR 2-10
2.8 ANTENNAS 2-10
2.9 SPECIAL OPTIONS 2-10
2.10 REAR VIEW OF VHF RT2047 2-11
2.11 STANDARD FREQUENCY TABLE 2-12
Page 10
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RT2047 DSC - PART I
2 INSTALLATION
2.1 INSTALLATION HINTS
Before installation of a VHF RT2047 the following points must be observed:
WHAT FACILITIES WILL HAVE TO BE ENABLED ?
Selcall, private channels, US-mode, dual watch, scanning facilities, etc. The procedure for enabling these facilities is described in the manual: INSTRUCTIONS FOR IDENTITY AND SERVICE PROGRAMMING OF VHF RT2047. This manual will only be delivered to dealers and general agents where it will be at the disposal of trained personal in their service facilities.
IN WHAT WAY TO INSTALL THE VHF RT2047 ?
In section 2.2. MOUNTING POSSIBILITIES there’s installation instructions for the VHF RT2047 as an independent unit or in combination with other units in the Compact 2000 programme.
HANDSET.
Installation of handset, see section 2.4. HANDSET.
EXTERNAL LOUDSPEAKER.
An external loudspeaker 4-8 ohm (4 W) can be connected to the power connector J802 pin 1 and 6, see section 2.7. POWER CONNECTOR + EXT. LOUDSPEAKER.
SPECIAL OPTIONS:
The signals ‘remote alarm for selcall’, ‘AF to information decoder’, ‘AUX I’ , ‘AUX II’ etc. are available, see section 2.9. SPECIAL OPTIONS.
PAGE 2-1
Page 12
2 INSTALLATION RT2047 DSC - PART I
2.2 MOUNTING POSSIBILITIES
TABLETOP AND DECKHEAD
24889
Mounting bracket H2055
24890
Mounting kit H2068 and H2055
PAGE 2-2
Page 13
2 INSTALLATION RT2047 DSC - PART I
BULKHEAD AND CONSOLE
24892
Mounting kit H2063
24893
Mounting kit H2062
24891
Mounting kit H2064
IN CONJUNCTION WITH OTHER “S.P. RADIO” EQUIPMENT.
Look up the INSTALLATION section for the S.P. RADIO unit in question.
PAGE 2-3
Page 14
2 INSTALLATION RT2047 DSC - PART I
2.3 DIMENSIONS AND DRILLING PLAN
UNIVERSAL MOUNTING BRACKET H2055
Permits a wide variety of installation possibilities, such as table top, bulkhead or deck head installation. Fur other possibilities such as console installation, installation with 19" rack or assembly of all units in the Compact programme on the bulkhead, see special information concerning installation of the Compact programme.
115
D
24894A
α
48
132
132
A B C D E F
min. 117
FE
130 48 117 130 48 117
4.8° 142 48 117 146 53 117
9.6° 155 48 118 163 59 116
14.4° 167 45 133 178 65 113
Dimensions in mm.
225
B C
A
132
WEIGHT
Mounting kit H2055 : 1.5 kg H2054 : 5.5 kg H2074 : 4.0 kg CRY2001 : 3.2 kg RT2047 : 5.2 kg
24897
PAGE 2-4
50 mm
4 pcs ø6.5 mm
4 pcs ø4.5 mm
175 mm
80 mm
10 mm
100 mm
132 mm C/F
Page 15
2 INSTALLATION RT2047 DSC - PART I
4 pcs M5x8
24896
Mounting kit H2068 and H2055
48
D
132 225
132 132
215
117
B CFE
A
24895
A B C D E F
α
230 67 117 230 67 117
4.8° 243 67 129 245 72 117
9.6° 255 65 142 262 78 115
14.4° 265 62 155 270 89 112
Dimensions in mm.
WEIGHT
Mounting kit H2068 and H2055 : 1.5 kg H2054 : 5.5 kg H2074 : 4.0 kg CRY2001 : 3.2 kg RT2047 : 5.2 kg
PAGE 2-5
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2 INSTALLATION RT2047 DSC - PART I
Mounting kit H2063
min.295
24898
27444A
253mm
4.5mm 4.5mm
16mm
16mm
240mm
4 stk 6mm 4 stk 3.5mm uns for M3 DIN 963
Cutting out 231x100mm
16mm16mm
100mm
113mm
Free distance must be kept to allow free air circulation ambient temperature max. 40°C.
WEIGHT
Mounting kit H2063 : 1.0 kg H2054 : 5.5 kg H2074 : 4.0 kg CRY2001 : 3.2 kg RT2047 : 5.2 kg
4 pcs M3x30
4 pcs cover 8 pcs M5x8
24770
PAGE 2-6
4 pcs M5x30
Page 17
2 INSTALLATION RT2047 DSC - PART I
Mounting kit H2064
min.295
24772
27447A
20mm20mm
253.00
240.00
4.5mm4.5mm
4 stk ø6mm 4 stk ø3.5mm uns for M3 DIN 963
Cutting out 231x200mm
20mm20mm
200mm
208mm
221mm
Free distance must be kept to allow free air circulation ambient temperature max. 40°C.
WEIGHT
Mounting kit H2064 : 1.5 kg H2054 : 5.5 kg H2074 : 4.0 kg CRY2001 : 3.2 kg RT2047 : 5.2 kg
4 pcs M3x30
8 pcs cover
16 pcs M5x8
24899
4 pcs M5x30
PAGE 2-7
Page 18
2 INSTALLATION RT2047 DSC - PART I
Mounting kit H2062
min 295
28369
27451
27450
20mm20mm
100mm
4.5mm
225.5mm 225.5mm
4 stk ø6mm 8 stk ø3.5mm uns for M3 DIN 963
Cutting out 451x100mm
2 stk ø3mm
473mm 460mm
Free distance must be kept to allow free air circulation ambient temperature max. 40°C.
6mm6mm
10mm10mm
121mm
108mm
WEIGHT
Mounting kit H2062 : 1.5 kg H2054 : 5.5 kg
20mm 20mm
H2074 : 4.0 kg CRY2001 : 3.2 kg RT2047 : 5.2 kg
8 pcs M3x30
8 pcs M3x8
12 pcs M5x8
24773
PAGE 2-8
* *
2 pcs M3x30
4 pcs M5x30
Page 19
2 INSTALLATION RT2047 DSC - PART I
2.4 HANDSET
The handset can be placed anywhere near the VHF set. The cable is nine cored and connected to the rear plate through a 9 pin Sub D connector with lock nuts.
Installation of the cable, see the drawings of the mounting brackets, section 2.3 DIMENSIONS AND DRILLING PLAN. The cable grommet must be placed in the most convenient groove in the mounting bracket.
If more than one handset is needed, see section 2.12. and 2.13. in part II, SPECIAL INSTALLATION
WITH 2 OR 3 MICRO TELEPHONES.
2.5 MICROTELEPHONE CONNECTOR
Wiring of the micro telephone connector.
3,1180%(5 )81&7,21
1 Telephone + 2 Ground 3 Ground 4 Microphone 5 Handset key 6 AF from RX buffer 7 Interrupt/Distress cry * 8 Serial input/output 9 +13V Internal/Phone Patch**
*/ Signal selection on jumper P608 on the Interface-unit. **/ Signal selection on jumper P934 on the Filter-unit
2.6 POWER SUPPLY
The standard power supply for RT2047 is 12V DC . For 24V DC supply an external power supply N418 ( switch mode ) or the N420 a 24V DC to 13.2V DC
serial regulator can be used, see part II, section 2.14 . and 2.15 .For 110V AC, 127V AC, 220V AC or 237V AC an external power supply N163S must be used together with N418 or N420 .
2.7 POWER AND EXT. LOUDSPEAKER CONNECTOR
Wiring of the power and ext. loudspeaker connector.
3,1180%(5 )81&7,21
1 +Ext. loudspeaker* 2 No connection 3 +12V Power Supply 4 ON/OFF for 24V Supply 5 -12V Power Supply 6 -Ext. loudspeaker*
*/ If necessary a 4-8 ohm (4 W) external loudspeaker can be connected to pin 1 and 6 of the power connector J802. External loudspeakers H2054 and H2074 are available for this option.
PAGE 2-9
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2 INSTALLATION RT2047 DSC - PART I
2.8 ANTENNAS
All common 50 ohm antennas, which cover the used frequency range with a reasonable standing wave ratio, maximum 1.5, are applicable.
The antenna is connected to the set by means of a 50 ohm coaxial cable with low loss, e.g. RG213U. At the cable end a PL259 plug is mounted.
The antenna must be placed as high and as free of obstructions as possible. The horizontal distance to metal parts must be at least 1.0 metre.
S. P. Radio has an antenna with the necessary specifications available for purchase. The mentioned antenna is characterised by small external dimensions. See the special brochure ‘VHF AERIALS’ for particulars.
2.9 SPECIAL OPTIONS
K-SWITCH.
It is possible to change between standard functions and the German river boat functions by installing an external switch.
SELCALL RELAY.
When the selcall has accepted a CQ or individual call signal, the selcall relay, RE1-9 on the Filter-unit will turn on and short-circuit two wires, which can be used for remote alarm. Max. contact load: 100V AC/24V DC - 2A. This option is available on the filter print.
AF TO INFORM. DECODER.
The circuit giving AF signals to the information decoder is turned on when the set has accepted a CQ or individual call signal. The circuit is turned “ON” or “OFF” like the relay RE1-9. This option can be found in connector P4-6 on the interface print.
AUX II.
When an information on certain channels is wanted, i.e. controlling a watch keeping receiver, the AUX II information can be used. A relay RE2-9 on the Filter-unit is controlled through the buffer/inverted U11/ 5-6 from the ìC U19-6. Max. contact load: 100V AC / 24V DC - 2A. The AUX II option is available on the filter print.
OUTPUT TO RECORDER.
Through the connector P4-6 pin 1 and 2 on the INTERFACE UNIT (6) the AF signal to the telephone output can be led to a tape recorder. This option is located in connector P4-6.
AUX 1
The option AUX I is for-either internal or external use. It is placed in P3-6 pin 1 on the INTERFACE UNIT. Max. level on the output of the U11-6 must not be more than the battery level, because a diode is connected to the supply pin in the IC.
DISTRESS CRY / INTERRUPT
Jumper P8-6 on the interface print leads either ‘Distress Cry’ or ‘Interrupt’ through the filter print to the handset key connector. The Interrupt signal is required when RT2047 is used with the VHF DSC RM2042 and Distress Cry is used for scramblers CRY2001 and CRY2002.
PHONE PATCH / +13V
Jumper P34-9 is used for selecting if The ‘Phone Patch’ signal or if ‘+13V’ should be led to the handset key connector. +13V is required when RT2047 is used with the VHF DSC RM2042 and Phone Patch is used for the Phone Patch unit H2047.
PAGE 2-10
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2 INSTALLATION RT2047 DSC - PART I
2.10 REAR VIEW OF VHF RT2047
Screws for Tx Power Transistor T401’s heat sink conductor.
28368
Power Supply connector P802
Cable groove for special options
12V DC
Screws for Regulator Transistors heat sink on Interface unit(6). MUST BE REMOVED WHEN INTERFACE UNIT HAS TO BE REMOVED!
Microtelephone
connector J803
Antenna connector J801
PAGE 2-11
Page 22
2 INSTALLATION RT2047 DSC - PART I
2.11 STANDARD FREQUENCY TABLE
&+$11(/ 75$160,77,1*
)5(48(1&<0+]
01 156.050 160.650 156.050 02 156.100 160.700 160.700 03 156.150 160.750 160.750 04 156.200 160.800 160.800 05 156.250 160.850 156.250 06 156.300 156.300 156.300 07 156.350 160.950 156.350 08 156.400 156.400 156.400 09 156.450 156.450 156.450 10 156.500 156.500 156.500 11 156.550 156.550 156.550 12 156.600 156.600 156.600 13 156.650 156.650 156.650 14 156.700 156.700 156.700 15 156.750 156.750 156.750 16 156.800 156.800 156.800 17 156.850 156.850 156.850 18 156.900 161.500 156.900 19 156.950 161.550 156.950 20 157.000 161.600 161.600 21 157.050 161.650 157.050 22 157.100 161.700 157.100 23 157.150 161.750 157.150 24 157.200 161.800 161.800 25 157.250 161.850 161.850 26 157.300 161.900 161.900 27 157.350 161.950 161.950 28 157.400 162.000 162.000 60 156.025 160.625 160.625 61 156.075 160.675 160.675 62 156.125 160.725 160.725 63 156.175 160.775 156.175 64 156.225 160.825 160.825 65 156.275 160.875 156.275 66 156.325 160.925 156.325 67 156.375 156.375 156.375 68 156.425 156.425 156.425 69 156.475 156.475 156.475 70 156.525 156.525 156.525 71 156.575 156.575 156.575 72 156.625 156.625 156.625 73 156.675 156.675 156.675 74 156.725 156.725 156.725 77 156.875 156.875 156.875 78 156.925 161.525 156.925 79 156.975 161.575 156.975 80 157.025 161.625 157.025 81 157.075 161.675 157.075 82 157.125 161.725 157.125 83 157.175 161.775 157.175
84 157.225 161.825 161.825 85 157.275 161.875 161.875 86 157.325 161.925 161.925 87 157.375 161.975 161.975
88 157.425 162.025 157.425 WX1 Inhibit 162.550 162.550 WX2 Inhibit 162.400 162.400 WX3 Inhibit 162.475 162.475 WX4 Inhibit 161.650 161.650
5(&(,9,1*)5(48(1&<0+]
INT’L MODE
(INT-CHANNELS)
US MODE
(A-CHANNELS)
PAGE 2-12
Page 23
RT2047 DSC - PART II
CONTENTS
1.1 GENERAL DESCRIPTION 1-1
1.2 TECHNICAL DATA 1-2
1.3 CONTROLS 1-3
1.4 PRINCIPLE OF OPERATION 1-5
1.4.1 FREQUENCY GENERATION 1-5
1.4.2 RECEIVER 1-5
1.4.3 TRANSMITTER 1-5
1.4.4 THE MICROCOMPUTERS 1-5
1.5 BLOCKDIAGRAM 1-7
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RT2047 DSC - PART II
1 GENERAL INFORMATION
1.1 GENERAL DESCRIPTION
RT2047 can operate in duplex and simplex mode. RT2047 is provided with built in duplex-filter for duplex communication with one antenna. RT2047 includes all 55 international and U.S. VHF marine channels, and is prepared for up to 20 private
channels to be selected as simplex or duplex channels. As option up to 67 private channels can be provided.
RT2047 has six scanning programmes, one standard programme, and 5 individually programmable scanning programmes.
RT2047 has built in dual watch facility, which enables the operator to listen to two channels simultane­ously (the selected channel and a preference channel - normally CH16.)
RT2047 is provided with quick selection of channel 16. RT2047 is provided with selcall decoder. Selective calls (CALL) or all ships calls (CQ) from the coast
station will be decoded. RT2047 receiver section is a double-conversion superheterodyne system, which makes use of a phase-
locked digital frequency synthesizer for frequency generation based on a single crystal to provide all the standard channels and the private channels.
RT2047 transmitter section is a phase-locked phase-modulated signal generator with a solid state RF power amplifier.
RT2047 is provided with two microcomputers, one for controlling the frequency synthesizer, reading from and to EEPROMS, controlling the squelch and volume functions, and controlling the selcall filter. The other µC is controlling the display drivers, the dual watch and scanning functions.
RT2047 is for 12 Volt DC supply. Voltage change-over from 24V to 12V is done by the switch-mode power supply N418.
RT2047 employs the most modern circuit technology, housed in a corrosion resistant aluminium cabinet with a green nylon finish.
RT2047 is provided with membrane switches for controls, easy to use, reliable and hard-wearing. Cut­outs in the metal front serve as a safe finger-guide.
RT2047 is fitted with night illumination. RT2047 has been prepared with a serial communication interface for DSC (Digital Selective Call)
operation together with S.P. RADIO’s VHF DSC RM2042. DSC is the globally adopted general purpose system for selective calling in the ship-to-ship, ship-to-shore and shore-to-ship directions and can best be compared to ordinary telephony, giving you direct access to the national telephone network in those areas where the coast stations have the automatic services. DSC also enables you to make automatic distress calls containing the ships position etc. complying with the international requirements stated by IMO in the Global Maritime Distress and Safety System, known as GMDSS.
RT2047 is prepared for scrambled communication in conjunction with Scramblers CRY2001 or CRY2002, both produced by A/S.
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1 GENERAL INFORMATION RT2047 DSC - PART II
1.2 TECHNICAL DATA
VHF RT2047 fulfils the International CAPT regulations.
GENERAL SPECIFICATIONS
All international maritime VHF channels Private Channels 20 as option up to 67 Operation Duplex and Simplex Modulation G3EJN (Phase) Antenna Impedance 50 ohm Frequency Stability +/- 10 ppm Temperature Range -20 C to +55 C Nominal Power Supply 13.2V DC Power Supply Variation 12V DC -10% to +30% (with reduced data according to international standards) Power Consumption Standby = 0.5 Amp.
Transmit = 6 Amp.
Dimensions Height: 115 mm
Width: 225 mm Depth: 262 mm
RECEIVER
Frequency Range Simplex 155.400 - 158.000 MHz Frequency Range Duplex 160.000 - 162.600 MHz Sensitivity 0.35 uV pd at 12 dB SINAD Duplex desensitisation Less than 2 dB AF Output Power 3 Watt/4 ohm Telephone Output 0.45V RMS/200 ohm Distortion Less than 5% Scanning Facilities 5 scanning programmes with
possibility for all your channels in each programme except the private channels from P20 to P67
Selective Call Decoder According to CCIR
TRANSMITTER
Frequency Range 155.400 - 158.000 MHz RF Output Power 25 Watt, +0 to -1 dB Reduced RF Output 0.5 to 1 Watt Distortion Less than 2%
PAGE 1-2
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1 GENERAL INFORMATION RT2047 DSC - PART II
1.3 CONTROLS
23990
Press
Press
Press
Scan DW USA CQ Duplex Shift Call Vol SQ Tx1W
OFF
STOP
RUN
ON
Turns the set on or off.
OFF
VOL
ON
Increases volume progressively in 16 steps.
VOL
Reduces volume progressively in 16 steps.
SQ
16
SQVOL VOL
SHIFT
SCAN
SCAN ADD
1
SCAN PROG
SCAN TIME
4
SELCALLSELCALL TESTRESET
7
USA DIM
0
SCAN DELETE
2
D.W.
5
1W
8 9
P
ENT
3
6
Press
Press
Press
Press
Press
Press
Press
Press
SQ
Increases squelch sensitivity progressively in 8 steps, a gradual exclusion of weak signals with atmospherics.
SQ
Reduces squelch sensitivity progressively in 8 steps.
STOP
Stops and starts scanning sequence. Listen on several predetermined channels.
RUN
Quick select of the call and distress channel 16.
16
Digits from 1 to 0.
1
Selects private channels.
P
ENT
Terminates the keying in of selected channels, scanning programmes, scan time etc.
Activates the functions marked in orange on the keyboard.
SHIFT
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PAGE 1-3
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1 GENERAL INFORMATION RT2047 DSC - PART II
SHIFT FUNCTIONS
SCAN
Press
Press
Press
Press
Press
Selects scanning programmes.
SCAN ADD
Adds a channel to the scanning table.
SCAN DELETE
Deletes a channel from the scanning table.
SCAN PROG
Stores the current scanning programme in the memory.
SCAN TIME
Selects the scan time from 1 to 99 seconds. The time chosen will be used to listen on one of the secondary channels receiving a signal.
D.W.
Press
Press
Selects the dual watch facility.
SELCALL RESET
Resets the selcall decoder after a call.
SELCALL
Press
Press
Press
Press
TEST
Tests the selcall decoder.
1W
Selects 1 W reduced power output.
USA
Selects the VHF channels used in USA.
DIM
Switches the panel illumination on or off.
Note: See the VHF RT2047 Operating Manual for functional description.
PAGE 1-4
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1 GENERAL INFORMATION RT2047 DSC - PART II
1.4 PRINCIPLE OF OPERATION
1.4.1 FREQUENCY GENERATION
The frequencies are generated from a crystal oscillator operating on 21 MHz. The 21 MHz is divided in the REFERENCE DIVIDER to 2.1 MHz which is the input to the RX-REFERENCE DIVIDER and also the clock-signal for the microcomputer on the Interface Unit. In the RX-REFERENCE DIVIDER the 2.1 MHz is divided by 168 to 12.5 KHz which is reference for the PHASE DETECTOR. This makes it possible to change the frequency from the RX-VCO with 12.5 KHz intervals.
The signal from the RX-VCO is divided in a PRESCALER which divides by 33 until the A-COUNTER has reached zero and then it divides by 32. The N-COUNTER divides the output from the PRESCALER, and the output is led to the PHASE-DETECTOR, and here it is compared with the 12.5 KHz. If there is a difference an error voltage will be generated. This is integrated in the LOOP-FILTER and the output of this filter controls the RX-VCO. The frequency of the RX-VCO is the receiving frequency minus the intermediate frequency.
f
LO1
= fRX - f
= fRX -21.4 MHz
1IF
The output from the RX-VCO is mixed with the output from the TX-VCO which is in lock when it is 16.8 MHz above the RX-VCO. This means that the receiver always is 4.6 MHz above the transmitter, namely
21.4 - 16.8 = 4.6; and this difference is equal to the duplex distance. The 16.8 MHz from the MIXER is divided by 32 to 525 KHz, which is compared with the 21 MHz divided by 40 in the REFERENCE DIVIDER. The error voltage is integrated in the LOOP-FILTER, and the output of this filter controls the TX-VCO.
1.4.2 RECEIVER
The antenna-signal is led through the duplex-filter and the antenna relay to the RF-AMPLIFIER. The bandpass filters are tuned by means of capacitor-diodes which are controlled by means of a DC-voltage which is derived from the control-voltage to the RX-VCO. In the FIRST MIXER the antenna signal is mixed with the output from the RX-VCO to the intermediate frequency 21.4 MHz. In the integrated IF circuit, the first IF frequency on 21.4 MHz is mixed with a crystal oscillator signal on 20.945 MHz to reach the second IF frequency on 455 kHz. This signal is filtered in the ceramic filter, before it is amplified and detected in the integrated IF-circuit. The audio frequency signal is amplified and led through an active filter providing the frequency response further to the telephone amplifier and the AF power amplifier.
1.4.3 TRANSMITTER
The microphone signal is led through the MICROPHONE AMPLIFIER where the necessary amplification, limiting, and filtering takes place. The limiting is done by a clipper. The signal from the MICROPHONE AMPLIFIER is led to the LOOP-FILTER, where the phase modulation of the transmitter takes place. As the TX-VCO oscillates directly on the transmitting frequency, the signal only has to be amplified. This is done in the TX-BUFFER, PA-DRIVER, and the PA-POWER AMPLIFIER. The power supply for the PA­driver is adjustable, and is used for adjusting the output power. The harmonics of the output is filtered in HARM-FILTER , before it is led through the ANTENNA-RELAY and the DUPLEX-FILTER to the antenna.
1.4.4 THE MICROCOMPUTERS
The µC on the Interface Unit is taking care of calculating the dividing figure for the synthesizer, reading from and to the EEPROMs, controlling the squelch and volume functions, and controlling the selcall filter. The µC on the Keyboard Unit is taking care of the keyboard scanning, the input from the handset key and the display drivers as well as the Dual Watch and Scanning functions. The keyboard µC is also handling the serial SP VHF-BUS communication with external devices such as the VHF DSC - RM2042. The communication between the two µC’s is accomplished by a RS232C -type serial connection.
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1 GENERAL INFORMATION RT2047 DSC - PART II
PAGE 1-6
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1 GENERAL INFORMATION RT2047 DSC - PART II
Phase Detector
Rx-Reference Divider
Rx VCO
Loop Filter
÷168
÷33/32 Prescaler
7 bit A-counter N-counter
10 bit
Control-logic
Mixer
Second 455 kHz IF
and Detector
First Mixer
21.4 MHz IFRF-AMP
Mixer
16.8 MHz ÷32
Filter
Loop Phase/Freq.
Detector
Reference Divider
Tx-Buffer Tx-VCO
X-Tal Oscilllator 21 MHz
PA-Driver
PA-Power AMP
Harm Filter
+13V
fTx
+
-
16.8 MHz
525 kHz
2.1 MHz
fLO1
fRx
f2IF AF
PA-Reg
+ Distress
SQ-Filter Rectifier Comparator
AF-Mute
EEPROM
Delayed OFF
+10V Sensor
Buffer + Rx/Tx
+10V Tx
Delay Driver
+10V VCO ON/OFF
AUX II Relay Cry
AUX I Driver
Battery Sensor
D/A Converter
6dB/Octave Filter
Telephone AMP
Vol­Attenuator
AF-Power Amplifier
AF from Rx Buffer
MIC.-AMP.
Integrator
MIC. + AMP. Clipper
MIC.-AMP.
Pre-Empaasis
Selcall Relay +AF to inform. Decoder
+5V +10V KEY-Buffer
Detector
÷2
able Counter
AMP/Limiter
Filter
Switched Bandpass
Capacitor
Programm-
ON/OFF
Rx-Filter Control-AMPFilter
Duplex
Serial Interface Buffers
Display Driver
nication
Commu-
Serial
Driver
Interrupt CircuitGenerator
Constant Current
Interface
Display
LCD-
Loudspeaker
uC
Int
Reset
2.1MHz
2.1MHz
+13V
+10V
+10V
+13V
+13V +5V
+10V+13V
MIC. IN
TELEPHONE OUT
AF FROM Rx
HANDSET KEY
SERIAL DATA
INTERRUPT
+13V +5V
Seriel Interface Buffers
uC
Int.
+13V PS
-13V PS
PATCH INPUT
+13V +13V
1
1
1
1
1
1
2
8 9
5
4
7
5
48
3
9
Antenna Relay
Control
Filter
+5V Keyboard
Buffer
24312D
3
3
AUX LS
PHONE
ON/OFF to 24V Supply
20.945 MHz
(MODULE 200)
INTERFACE (MODULE 6)
KEYBOARD (MODULE 7)
Tx-EXCITER (MODULE 300)
RECEIVER (MODULE 100)
PA-AMPLIFIER
Rx-SYNTHESIZER
(MODULE 400 & 500)
1.5 BLOCKDIAGRAM
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Page 32
Page 33
RT2047 DSC - PART II
CONTENTS
2.1 RECEIVER UNIT MODULE 100 2-1
2.2 RX-SYNTHESIZER UNIT MODULE 200 2-4
2.3 TX-EXCITER UNIT MODULE 300 2-8
2.4 TX-POWER AMPLIFIER MODULE 400 2-13
2.5 ANTENNA RELAY (500) 2-13
2.6 INTERFACE UNIT MODULE 6/600 2-17
2.7 KEYBOARD UNIT MODULE 7/700 2-24
2.8 DUPLEX FILTER MODULE 800 2-28
2.9 FILTER UNIT MODULE 9/900 2-29
2.10 MAIN DIAGRAM 2-32
2.11 MICROTELEPHONE INSTALLATION 2-34
2.12 SPECIAL INSTALLATION WITH 2 MICROTELEPHONES 2-35
2.13 SPECIAL INSTALLATION WITH 3 MICROTELEPHONES 2-36
2.14 MECHANICAL DIMENSIONS FOR HANDSET 2-37
2.15 DC POWER SUPPLY N418 2-39
2.16 N420 24V/12V REGULATOR 2-42
9546
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2 CIRCUIT DESCRIPTION
2.1 RECEIVER UNIT MODULE 100
The receiver unit includes the following circuits:
2.1.1 RF-AMPLIFIER AND FIRST MIXER
The RF-amplifier working in the frequency range 155.4 MHz to 162.4 MHz consists of the transistor Q101 and the two double-tuned filters surrounding it. The signal is led from the aerial through the duplex-filter to the antenna switch and from there to the receivers input-filter. The input filter and the intermediate filter are variable capacitance tuned filters, controlled by a DC-voltage derived from the RX-VCO control voltage. This secures an optimal filter response within the receivers frequency range. The two double­tuned filters create the necessary attenuation of signals distant from the wanted signal frequency in order to give the wanted spurious rejection of such unwanted signals. The amplifying transistor Q101 (which is a large current, low noise transistor in a common-base configuration) secures by its gain the receiver overall noise figure and a good two-signal performance. The RF-input to the first mixer is taken from the coil L104 in the intermediate filter. Mixer transistor Q102 is of the JFET-type, where the first LO-signal is injecting into the source from a 50 ohm generator. The wanted 21.4 MHz IF-output is selected by means of the tuned drain circuit consisting of L105, C117, C119, and R110 which also creates the necessary impedance matching the IF-crystal filter.
2.1.2 IF-FILTER AND AMPLIFIER
The receivers adjacent channel selectivity is maintained by means of the crystal filter FL101. The output from this filter is led to the IF-amplifier with the transistor Q103, L106, C123, and R112 giving the appropriate impedance matching the filter output. The amplifier gives the needed power gain between the crystal filter and the second mixer and also secures good large signal performance.
2.1.3 SECOND MIXER, CERAMIC FILTER, DETECTOR AND AF AMPLIFIER
The integrated IF circuit includes the second mixer, the limiting amplifier and the detector with post AF amplifier.
The second local oscillator signal is generated by means of the integrated oscillator and an external crystal X101, running on 20.945 MHz. The signal out of the second mixer (455 kHz) is fed through the ceramic filter FL102 to the limiting amplifier and discriminator in U101. The quadrature phase discriminator includes the external phase shift network consisting of the tank circuit with L108, C129 and R120. The AF output from the detector is amplified by means of an internal operational amplifier and finally buffered by means of the discreet transistor amplifier with Q104.
2.1.4 IF POWER SUPPLY
The integrated IF circuit and AF buffer amplifier are powered from an integrated 5V series voltage regulator U102. The input voltage for this circuit is the receiver 10V supply.
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION RECEIVER UNIT MODULE 100
View from component side View from component side with upper side tracks. with lower side tracks.
32127B
PAGE 2-2
9641
Page 37
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM RECEIVER UNIT MODULE 100
AC voltages outside frame of diagram.
: Measured with oscilloscope or frq. counter.
: Measured with test probe.
: Connections to module.
[ ] : Approx. measurement with test probe.
Test conditions: Voltages without brackets: Antenna signal 1 mV pd:
Df= +3 kHz; f
= 1 kHz
m
Voltages in brackets: Antenna signal 10 mV pd:
Df = + 3 kHz; f
= 1 kHz
m
This diagram is valid for PCB rev. 32127B.
9641
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.2 RX-SYNTHESIZER UNIT MODULE 200
The RX-synthesizer unit includes the following circuits:
2.2.1 RX-VCO AND BUFFER AMPLIFIERS
The transistor T203 is producing 8.3 V supply voltage for the RX-VCO and bias for the buffer amplifiers consisting of the transistors T201 and T204. The RX-VCO comprises a Field Effect Transistor T202 (the oscillator transistor), two coaxial coils L203, L204, two capacitors C212, C214, and a variable capacitance diode D201. The frequency is mainly determined by the components L203, L204, C214, and D201. The RX-VCO is a voltage controlled oscillator where the control voltage from the loop filter determines the frequency by means of D201. A high control voltage to the variocap. diode D201 means a small capacitance in the diode which means a high frequency of the VCO. In the opposite way a low control voltage means a low VCO frequency. The RX-VCO signal is passed to two buffer amplifiers via low pass filter C209, C206, L201. The L01 buffer transistor T201 is producing 5 mW for the 1st mixer in the receiver. The 5 mW is taken from the tuned filter L202, R202, C207, and C208. The prescaler buffer transistor T204 is producing 0.25 mW for the 16.8 MHz mixer in the TX-Exciter-Unit. It is also producing signal for 32/33 prescaler. The signal from transistor T204 is led through a low pass filter C217, L206, and C222. The gain in both buffers can be adjusted by the potentiometer R209.
2.2.2 32/33 PRESCALER
The integrated circuit IC201 is a two modulus prescaler based on the ECL technique. From the control logic in the programmable divider IC202 pin 14, a high or low level is led to the prescaler IC201 pin 1. A high level at IC201 pin 1 causes the prescaler to divide by 33 and in turn a low level at pin 1 sets it up for dividing by 32. The resistor R232 and the diode D204 work as a speed-up circuit.
2.2.3 THE PROGRAMMABLE DIVIDER
The programmable divider IC202 contains two phase detectors, a lock detector, a reference divider, an A-counter, a N-counter, control logic, and 8 latches. Only phase detector B of the detectors is in use. When the VHF is switched on the microcomputer will load dividing figures into the reference divider and into the A and N-counters. The microcomputer loads only one latch at a time. By setting up a code at the address inputs Al - A2 the microcomputer selects a latch and at the same time a code for the dividing figure is set up at the data inputs D0 - D3. The microcomputer sends a strobe pulse to IC202 pin 12 and the selected latch is loaded. The procedure is then repeated until all the latches are loaded. When the channel or the function of the VHF is changed it is only the latches for the A and N-counter that change data. The reference frequency is 2.1 MHz and it is constant. Therefore it is not necessary to change the dividing figure every time. In the beginning of a counting period the prescaler IC201 starts dividing by 33 and the A and N-counters count down. First the A-counter reaches zero and stops counting and the control logic shifts the prescaler to divide by 32. Then the N-counter reaches zero and sends a pulse to the phase detector B, and the control logic shifts the prescaler to divide by 33. The control logic also reloads the A and N-counters with data from their latches and the whole procedure starts from the beginning. The pulse frequency from the reference divider is 12.5 KHz. If the RX-VCO frequency is correct the pulse frequency of the N-counter is also 12.5 KHz and in phase with the pulse from the reference divider. The phase detector B compares the phase of the two pulses. If they are not in phase the detector sends correction pulses to the phase-detector-pump for correcting the frequency/phase of the RX-VCO. However, the synthesizer circuit is born with a small phase error, therefore the phase detector is sending small correction pulses to transistor T210 with a frequency of 12.5 KHz.
PAGE 2-4
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.2.4 PHASE DETECTOR PUMP AND LOOP FILTER
We assume that the RX-VCO frequency has decreased from its nominal frequency, The phase-detector now sends negative correction pulses from IC202 pin 17 to T210, which goes on. A current will then flow from C225 through R225 and R229 and into T210. This current will discharge C225 forcing the output voltage from the transistors T205 and T206 to increase until the VCO reaches the correct frequency. If the RX-VCO frequency is too high, the negative correction pulses from the detector at pin 16 of IC202 will turn transistor T209 off. The collector voltage of transistor T209 increases and a current will flow through the diode D202, the resistor R225 and into the capacitor C225 and charge this capacitor. The output voltage at the collector of the transistors T205 and T206 will decrease until the VCO reaches its right frequency. If the phase-locked-loop is locked, both outputs of the phase-detector will be 5 V and the output voltage of the transistors T205 and T206 will have a value between 2 V and 10 V corresponding to the VC0-frequency. However, the system is working with a constant phase error and the phase detector sends small correction pulses to transistor T210, even the phase-locked-loop is locked. The four transistors T205, T206, T207, and T208 are working as an operational amplifier with the inverting input at base of transistor T208. Non-inverting input is at transistor T207 while the transistors T205 and T206 forms the output stage.
9543
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION RX-SYNTHESIZER UNIT MODULE 200
View from component side View from component side with upper side tracks. with lower side tracks.
23694D
PAGE 2-6
9543
Page 41
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM RX-SYNTHEZISER UNIT MODULE 200
AC voltages outside frame of diagram.
: Measured with oscilloscope or frq. counter.
: Measured with test probe.
: Connections to module.
[ ] : Approx. measurement with test probe.
Test conditions: Voltages without brackets: Antenna signal 1 mV pd:
Df= +3 kHz; f
= 1 kHz
m
Voltages in brackets: Antenna signal 10 mV pd:
Df = + 3 kHz; f
= 1 kHz
m
This diagram is valid for PCB rev. 23694D.
9543
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.3 TX-EXCITER UNIT MODULE 300
The TX exciter unit contains the following circuits:
2.3.1 INSULATION BUFFER AND 16.8 MHZ MIXER
From RX-VC0 the signal is led to transistor T301 and from TX-VC0 the signal is led to transistor T302. The transistors are not coupled with common base and act as buffer amplifiers. The mixed signal over resistor T305 is led to the mixer amplifier T303 via capacitor C305. The differential signal which is the TX­VC0 frequency minus the RX-VC0 frequency is led to the amplifier transistor T304 through the low-pass filter consisting of C310, L301 and C311. In transistor T305 the signal is amplified to TTL level. The diode D301 works as a base clamp diode.
2.3.2 THE 21 MHZ OSCILLATOR
The oscillator is a Colpitt type and the oscillator transistor T308 is oscillating by means of a 21 MHz crystal X301. The trimmer capacitor C331 is for fine adjustment of the oscillator frequency. RF signal for the reference divider is led to transistor T307 for amplifying. In transistor T306 the signal is amplified to TTL level.
2.3.3 PHASE/FREQUENCY DETECTOR, 32 COUNTER AND REF. DIVIDER
The crystal frequency is led to IC306 pin 10 which is a decade counter. From output pin 5 of this, the frequency is divided by 5. This frequency is led to flip-flop IC305a, where the frequency is divided by 2. From IC305a pin 5, the 2.1 MHz is taken and this is the clock frequency for the microcomputer and the RX synthesizer. The resistor R322 is for pull-up and the ferrite bead FP301 is blocking for higher harmonics of the clock frequency. From IC306 pin 8, the 21 MHz is also divided by 10. The frequency is divided by 2 in flip-flop IC305b and divided by 2 in IC304a. At IC304b pin 13, the 21 MHz is then divided by 40 and the frequency is therefore 525 KHz at which the phase detector is working. From the other side the mixed signal of 16.8 MHz is led to the binary divider IC301 pin 10 where it is divided by 16. In flip-flop IC302b the signal is divided by 2. From IC320b pin 8 the 16.8 MHz is then divided by 32 giving 525 KHz. The phase/frequency detector consists of IC302a, IC303, and IC304b. From IC304b pin 9 the detector is connected to the loop filter via the pull-up resistor R321 and the diode D303. The phase corrections pulse from the detector is active low and when the phase locked loop is in lock the duty cycle of the correction pulse is about 30 per cent.
THE CORRECTION PULSES:
After the count down of the 21 MHz the IC304b pin 9 goes low. Pin 8 goes high and this is connected to IC303 pin 2. When the 16.8 MHz is divided by 32 the IC302a pin 6 and IC303 pin 1 go high. When IC303 pin 13 is always high the IC303 pin 8 will go low and preset IC302a and IC304b; the correction pulse will then go high and so on. The propagation delay in the two inserters IC303 determines the size of the preset pulse.
PAGE 2-8
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.3.4 TX-VCO
The TX-VCO comprises a Field Effect Transistor T311 (oscillator transistor), two coaxial coils L309 and L310, the capacitors C343 and C345, and a variocapacitor diode D302. The frequency is mainly determined by L309, L310, C345, and D302. The TX-VCO is a Voltage Controlled Oscillator, where the control voltage from the loop filter determines the frequency by means of the variocapacitor diode D302. A high voltage to D302 means a smaller capacitor in D302 and again a higher VCO frequency. In the opposite way a small control voltage means a smaller frequency. From drain of transistor T311 the signal is led to a buffer amplifier T310 via a tuned filter consisting of L308, R342, and C342. The ferrite bead is blocking for UHF oscillating. In the collector of T310 there is a tuned filter consisting of L307 and C340. From here the signal for two circuits is taken. From an output on coil L307 the signal to the TX-buffer is taken through capacitor C338. Here the TX­VCO signal is amplified in transistor T309. In the drain of T309 there is a tuned filter consisting of L306, C332, C333, R332, and R333, which gives a 50 ohm generator for the Power Amplifier Unit. The output power from the TX-buffer is 25 mW and is adjusted by trimmer potentiometer R341. Stop and start of both TX-buffer and TX-VCO are controlled from the microcomputer by controlling the supply for the transistor. This secures that the frequency is correct before the transmitter is started. From the collector of T310 the signal for the 16.8 MHz Mixer is taken via capacitor C341.
2.3.5 LOOP-FILTER
The Loop-filter amplifier is a differential amplifier (OP-Amp.) with the inverted input at the base of transistor T314, where also the phase detector is connected. The base of transistor T313, which is the non inverted input, is connected to +5V by means of R349 and R350. Transistor T312 is the output stage, and the control voltage for TX-VCO is taken over the resistor R346 and is filtered in the ripple-filter consisting of R345, C348, C347, and R344. At the input R351 and C352 are working as a filter against the higher harmonics in the phase detector pulse. We assume that the system is in lock. While the detector pulse is low a current is flowing out of the capacitor C351 and the output voltage over R346 increases. The TX-VCO frequency is also increasing until the detector pulse goes high again. Because the diode D303 is blocking, a current flows into C351 through the resistors R354 and R355. The control voltage over R346 decreases and the frequency is also decreasing. The current which is flowing in and out of C351 is equal when the system is in lock. For principal understanding accept that C353 and R352 have no influence on the current to C351. If the TX-VCO frequency is too high, the detector pulse gets smaller and that means that more current is flowing into C351 than out. That means again that the control voltage and the frequency will decrease until the frequency is correct again. The opposite process will happen if the frequency is too low. Even though the system is in lock there is always a little phase error. The AF modulation signal is led into the Loop-filter via resistor R356. The control voltage is then modulated which will modulate the phase in the TX-VCO again.
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION TX-EXCITER UNIT MODULE 300
View from component side with upper side tracks.
View from component side with lower side tracks.
23695D
PAGE 2-10
9543
Page 45
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM TX-EXCITER UNIT MODULE 300
AC voltages outside frame of diagram.
: Measured with oscilloscope or frq. counter.
: Measured with test probe.
: Connections to module.
[ ] : Approx. measurement with test probe.
Test conditions: Voltages without brackets: Antenna signal 1 mV pd:
Df= +3 kHz; f
= 1 kHz
m
Voltages in brackets: Antenna signal 10 mV pd:
Df = + 3 kHz; f
= 1 kHz
m
This diagram is valid for PCB rev. 23695D.
9543
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
PAGE 2-12
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.4 TX-POWER AMPLIFIER MODULE 400
The TX-power-amplifier includes the amplifier and a harmonic filter.
2.4.1 TX-POWER-AMPLIFIER
The amplifier consists of a single transistor output amplifier and a two transistor power driver. The transistors are both tuned classic amplifier circuits. The amplifier is made on double sided epoxy board, using micro strip technique in the tuning circuits. The power driver is fed from a 50 ohm generator with a power level of 25 mW. The final output power level is controlled by means of the supply voltage level fed to the power driver. In full power mode, the power driver will deliver about 4.5 - 5 W to the output transistor T401. The output signal is fed to the harmonic filter through capacitors C405 and C406.
2.4.2 HARMONIC FILTER
The harmonic filter is realised as a seventh-order Chebyschev-filter, which at the same time will provide the necessary attenuation of the harmonics generated by the power amplifier and a low insertion loss at the carrier frequency. The output from the harmonic filter is fed to the antenna relay.
2.5 ANTENNA RELAY (500)
The antenna relay, RE501, is placed in the Tx-power amplifier module (400). The relay is equipped with 2 change-over contacts and is activated when the transmitter is keyed. In simplex receiving mode the RF signal is led to the receiver (100) through both contacts from the Tx-
section of the duplex filter. In simplex or duplex transmitting mode the Tx-signal is led from the harmonic filter through a pin to the
Tx-section of the duplex filter. The other pin is grounded.
9543
PAGE 2-13
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION TX-POWER AMPLIFIER MODULE 400 AND ANTENNA RELAY (500)
View from component side with upper side tracks.
View from component side with lower side tracks.
PAGE 2-14
9619
Page 49
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM TX-POWER AMPLIFIER MODULE 400 AND ANTENNA RELAY (500)
AC voltages outside frame of diagram.
: Measured with AF voltmeter.
Test conditions. Voltages without brackets: Operating in Rx position. With antenna signal 1 mV EMF:
+3 KHz; fm = 1 KHz
f= Voltages in brackets: No antenna signal, squelch max. closed.
Df = + 3 KHz; f
= 1 KHz
m
This diagram is valid for PCB rev. 23973B
9543
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
PAGE 2-16
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.6 INTERFACE UNIT MODULE 6/600
2.6.1 ON/OFF FUNCTION
ON
When the ON/OFF push button is activated Q4-6 is turned on and the relay RE3-6 is engaged. When the µC leaves reset condition PC5 is set to high level and Q5-6 will be conducting, keeping Q4-6 on.
OFF
When the ON/OFF push button is activated again U19-6 receives a message on the serial interface. Then it stores the actual settings of the channel, volume, squelch, power level, INT/USA mode and scan time. Afterwards PC5 is turned low, and Q5-6, Q4-6, and RE3-6 will switch off.
2.6.2 BATTERY SENSOR
If the battery voltage drops below approx. 9.5V the output of U7/3-6 goes high, and the µC will switch off the set.
2.6.3 DELAYED OFF
If the ON/OFF push button is kept activated longer than approx. 3 seconds, pin 12 on U12/2-6 will go low forcing the µC into reset. This means that as soon as the button is released the set will switch off.
2.6.4 TEMPERATURE SENSOR
Not mounted.
2.6.5 5V SUPPLY
The 5V power supply is an integrated, non adjustable regulator.
2.6.6 10V SUPPLY
The 10V supply is a serial regulator with current limiter. When it is switched on Q10-6 gets base current through R32-6 and R41-6. Thus Q10-6 draws collector current so that Q9-6 turns on and the output voltage rises. When Q13-6 begins to conduct the current in Q10-6 is reduced. Thus the base current in Q9-6 is also reduced and the output voltage stabilises . The current limiting starts when the voltage across R40-6 is big enough to turn Q6-6 on and makes the current flow through D8-6 to the emitter of Q10-6, and therefore the current in Q10-6 and also in Q9-6 will decrease which results in a decrease of the output voltage.
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.6.7 PA REGULATOR
By means of the PA regulator it is possible to adjust the output power of the transmitter. When the output from U3/2-6 is changed from O to 5V, Q7-6 is turned off. Thus Q8-6 is turned on and then also Q2-6 and Q1-6 and the output voltage rises. When the voltage at the base of Q8-6 is equal to the voltage on the base of Q7-6 the current in Q8-6 is reduced and then also in Q2-6 and Q1-6 and the output voltage stabilises. The output power from the TX POWER AMPLIFIER is adjusted by changing the output voltage of the PA REGULATOR with R68-6. When reduced output power is chosen (0W mode) the µC turns PB5 to 0 V and the reference voltage to the regulator will be lowered. It can be adjusted at R29-6, and thus also the reduced output power.
2.6.8 RX FILTER CONTROL AMPLIFIER
The control voltage from the RX VCO is turned into a control voltage to the capacity diodes in the band pass filters in the receiver.
2.6.9 MICROPHONE AMPLIFIER
The amplifier consists of three stages. In the first stage the signal is preemphasized. In the next stage the signal is clipped when the input signal is big enough, and in the last stage the signal is deemphasize before it is led to the modulator in the TX EXCITER. The deemphasizing is necessary because it is a phase modulator.
2.6.10 SQUELCH CIRCUIT
The signal from the receiver is fed to the active high pass filter U5/1-6. The filter attenuates signals below 10 KHz which means that talk will not be detected. The output of the filter is fed to the clipper Q15-6 and the detector comprising the capacitor C45-6, the diodes D13-6, D14-6, and the resistors R3/1-6 and R5/ 1-6. The rectified noise level is compared with a reference level in the voltage comparator U15/2-6. When the noise level is higher than the reference level, the output will be low. This output is connected to PD7 on the µC, which will turn off the AF by means of U18-6, except if the squelch setting is 0 ( in the display), The correspondence between the number in the display and the latch U4-6 can be seen below:
64 :LWKRXWFDUULHU :LWKFDUULHU
%%%% %%%%
0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 2 1 1 0 1 1 1 1 0 3 1 1 0 0 1 1 0 1 4 1 0 1 0 1 1 0 0 5 1 0 0 0 1 0 1 0 6 0 1 1 0 1 0 0 0 7 0 1 0 0 0 1 1 0 8 0 0 1 0 0 1 0 0
PAGE 2-18
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.6.11 AF CIRCUITS
The AF signal from the receiver is fed to the active filter U5/2-6. The filter provides a frequency response of -6 dB/Oct. in the range 0.3 to 3 KHz and limits the signals outside this range. Further the signal is fed to the telephone output amplifier U6/2-6 and Q6-6. From the telephone output the signal is fed through the VOLUME CONTROL circuit U6-6 and the AL POWER AMP. The DC current in the differential amplifier in the VOLUME CONTROL is controlled by the transistor between pins 9, 10 and 11. The attenuation will be minimum when the current through the transistor between pins 3, 4 and 5 is maximum, and this is the condition when the outputs B1-B4 on the latch U4-6 is high (display reading will be 15). In that case the voltage on pin 4 of the differential amplifier will be the same as on pin 2. The D/A converter R131-6 to R134­6 is together with the resistor R128-6 functioning as a voltage divider. With all the outputs B1 - B4 at 0V the voltage between pin 4 and pin 2 will be approx. 200 Ms. This means that the current through the transistor between pins 3, 4 and 5 will be minimum and the signal will be attenuated about 60 dB. Resistor R125-6 and capacitor C58-6 prevents cross talk from the supply voltage to the output of the attenuator.
The AF signal from the receiver is also led through the ‘AF from RX Buffer’ to the Handset Key Connector. The buffer is a common emitter amplifier with emitter resistance securing a low output impedance and the signal amplitude required for compatibility with other S.P. RADIO products. This circuit consists of C77-6 - C79-6, Q19-6 and R157-6 - R162-6. The variable resistor R12-6 is used for adjusting gain and does in conjunction with C78-6 and R159-6 assure a correct cutoff frequency for the amplifier.
2.6.12 SELCALL
The input to the selcall is taken from the telephone output. The signal is first amplified and limited in U3/ 1-6. Then it passes the band pass filter and after this it is rectified and compared with a reference level in the comparator U15/1-6. 2.1 MHz is divided in the programmable counter U18-6. The output of this is divided by 2 and turned into a square wave in the flip-flop U12/1-6. The outputs of the flip-flops are connected to the switches U13-6. The frequency at which the switches around the capacitors C29-6 and C30-6 are working determines the resonance frequency of the filter. Thus by changing the dividing figure to U18-6 it is possible to change the resonance frequency of the filter. With R63-6 it is possible to adjust the resonance frequency of the filter (see the adjustment procedure).
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QRPLQDO
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1 1124 1010001 12963 1127 2 1197 1001100 13816 1201 3 1275 1001000 14583 1268 4 1358 1000011 15672 1363 5 1446 0111111 16667 1449
9543
6 1540 0111011 17797 1548 7 1640 0111000 18750 1630 8 1747 0110100 20192 1756 9 1860 0110001 21429 1863 0 1981 0101110 22826 1985
R 2110 0101011 24419 2123
PAGE 2-19
Page 54
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II When the radio is switched on the dividing figure corresponding to the first figure in the selcall number
is put on port A on the µC which is connected to the input of U18-6. If the correct tone is received the output of the comparator U15/1-6 goes low. This output is connected to the µC’s INT-pin. When the tone disappears again the µC will put out the dividing figure corresponding to the next figure in the selcall number. If all five tones are received correctly then the µC will send a message on the serial interface to the keyboard unit, turn on the selcall relay RE2-9 (on the filter unit), and send out an alarm tone from PC1 via the volume control and power amp. to the loudspeaker. The alarm tone lasts for 10 seconds after an individual call and after an all call it lasts until the selcall is reset. If the SELCALL TEST button is activated the alarm circuits and indicators will be tested.
2.6.13 THE EEPROM
The EEPROM contains an address/opcode register, a data I/O register, a memory array, an internal high voltage generator (V and all communication starts with the µC setting PC5 thus enabling the Chip Select (CS) on the eeprom (U8-6). Instructions to U8-6 consists of a dummy 1, a 2 bit opcode, an 8 bit address and for some instructions also a 16 bit data word. When the opcode is 00 the 2 first bits in the address serve as an extended opcode.
INSTRUCTION SET FOR THE EEPROM (NMC93C56):
) and some decoding logic. The Serial Data Clock (CK) is fed from PC7 on the µC
pp
,QVWUXFWLRQ 2S $GGUHVV 'DWD &RPPHQW
FRGH
READ 10 A7-A0 Reads data at specified address
EWEN 0 11XXXXXX
Write enable, must precede all
programming modes
ERASE 11 A7-A0 Erase register A7-A0
ERAL 0 10XXXXXX E rase all registers
WRITE 1 A7-A0 D15-D0 Writes reg if address unprotected
WRAL 0 01XXXXXX D15-D0
Writes all registers. Valid only when
Protect Reg is cleared
EWDS 0 00XXXXXX Disables all programming instructions
READ:
After a Read instruction is received, the instruction and address are decoded, followed by data transfer from the selected memory register. A dummy 0 precedes the 16-bit data output string. Output data changes are initiated by a low to high trasition of the SK clock.
WRITE:
The Write operation is followed by 16 bits of data to be written to the specified address. CS must then be brought low before the next rising edge of the SK clock to initiate the self-timed programming cycle. D0 indicates the ready state ( 1/0 => ready/busy ) the chip is ready for another instruction.
PAGE 2-20
9543
Page 55
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.6.14 COMMUNICATION BETWEEN THE TWO MICROCOMPUTERS
The transmission of information between the 2 µC’s takes place on a serial bus similar to a RS232C serial interface. Each byte consists of 8 bits of information, a start-, a stop-, and a parity bit. Odd parity is being used and the transmission speed is 2400 Baud but only one byte will be transferred in each period of 10 mS. Transmission can only take place when the DTR (PD1) is high. The µC on the KEYBOARD UNIT will take this line high once every 10 mS.
Transmission from U19-6 to U9-7 Transmission is allowed on the ROD line (PC4) as soon as DTR is high independent of the level of RTS. U9-7 will keep DTR high as long as it is receiving a byte.
Transmission from U9-7 to U19-6 U9-7 will set RTS (PD6 on U19-6) to a high level at the same time as it sets DTR high. If U19-6 has nothing to transmit it will answer by setting CUTS (PC6) to a high level as soon as it is ready to receive. After U9-7 has received the ready signal it will start transmission on the TXD line (PD0 on U19-6). The DTR, RTS and CTS will be kept high as long as the transmission takes place.
2.6.15 THE KEY-FUNCTION
When the transmitter is keyed the input PD2 on the Interface µC is put to a high level by the Keyboard µC assuming that TX is allowed, TX can be prohibited when the RT2047 is operated as a slave over the SP VHF Bus ( Described in section 2.7.5 The SP VHF Bus ). If the radio is tuned on a simplex channel! the AF is muted by setting the output PB4 to a high level. Then the synthesizer is moved 4.6 MHz upwards. Then the TX-VCO is turned on by setting PB3 high and after approx. 15 mS also the TX-BUFFER on (PB1 high) and after further 60 mS the PA-REGULATOR is turned on by setting PB0 and PB5 high. If reduced power is selected PB5 will be low. When the key is released the PA-REGULATOR is turned off first. After approx. 15 mS the TX-BUFFER is turned off, and after further 45 mS the TX-VCO is turned off. If the set is in a simplex channel the synthesizer is moved 4.6 MHz back again, and the AF is turned on.
2.6.16 THE MICROCOMPUTER
The µC is held in reset by a low voltage on the RESET input pin. As long as the µC is in reset it is inactive and all ports are configured as input pins. The 10V-SENSOR secures that the capacitor C54-6 cannot be charged before the 10V supply is higher than approx. 8V. The 5V is checked internally. When the voltage on the reset pin is above the internal comparator level the µC starts. First all pins on PA, PB, and PC are configured as outputs. PB4, PB6, PC2, PC4 and PC5 to high level and the rest to low level. Then the µC reads the address range from 64 to 0F in the EEPROM U8-6. If there is an error in the range from 64 to 77 the µC will transmit an “E0” message to the display and go to test mode. If there is an error in the address range from 78 to 0F it will always initiate with channel 16, volume level at Pos. 5 and the squelch level at 4. If the first test is passed the µC will send information to the VOL/SQ latch (U4-6) and the RX-synthesizer and also initiate the selcall. Then the µC supervises the KEY-input (PD2), the squelsh detector (PD7), the selcall detector (INT pin), the RTS-input (PD6), and the battery sensor. (See the appropriate sections).
9543
PAGE 2-21
Page 56
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION INTERFACE UNIT MODULE 6/600
View from component side with upper side tracks. View from component side with lower side tracks.
27746D
PAGE 2-22
9543
Page 57
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM INTERFACE UNIT MODULE 6/600
This diagram is valid for PCB rev. 27746D.
9543
PAGE 2-23
Page 58
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.7 KEYBOARD UNIT MODULE 7/700
2.7.1 DISPLAY
The LCD-display is static driven with an 50 Hz AC signal measured with reference to the back plane input (BP pin numbers 1, 27, 28, 54). A segment that is off always has the same voltage as the BP. The latches (U1-7 - U6-7) is loaded serially from the µC. Every 10 mS a strobe pulse is sent to the latches, and the content of the internal shift register in the latches is loaded into the output latches. Afterwards new information is shifted into the shift registers so the content is ready when the next 10 msec cycle has passed.
2.7.2 KEYBOARD
The keyboard is scanned once every 10 mS. First PA4 is turned low, and PAO- PA3 are turned into inputs. Afterwards PCO-PC3 are read, and if there is a low level on one of these pins a push button is activated. If they are all high PA3 is turned low and the others to input pins, and PCO-PC3 are read once more and so on. When finished PAO is left at low level.
2.7.3 PANEL ILLUMINATION
The LEDs are driven with a constant current generator. With PB1 at OV the current generators are on and with PB1 at 5V they are switched off.
2.7.4 THE MICROCOMPUTER
The µC uses the internal clock-generator and a ceramic resonator. The clock frequency is approx. 4 MHz. The µC takes care of the dual watch and scanning functions and the keyboard and display. This means that when scanning, the µC requests a new channel every 100 mS if it has not received a message telling that there is a carrier. Concerning the serial interface see section 2.6.14 COMMUNICATION BETWEEN THE TWO µC’S. When the radio is on and the ON/OFF switch is activated and released again the µC will be interrupted. The µC will then transmit a message to U19-6 to tell it to switch off. C18-7 and R17-7 is an external pullup of the RESET*-pin and keeps the RESET* set for 0.5 second after the set is turned off allowing time for transferring the startup table to the Interface µC. The interface µC then stores this information in the eeprom before the set is finally turned off.
2.7.5 THE SP VHF-BUS
The keyboard µC also handles the communication with external units on the SP VHF Bus. The structure is a digital Command/Response time division multi-pleasing data bus, with an interrupt extension. The interrupt signal is located on pin 23 (PC5) on the µC and the serial I/O signals on pin 29/30 (PD0/PD1). The RT2047 will always behave as a slave in the communication but can initiate a dialogue with the external unit by setting the interrupt pin. A communication sequence will typically be initiated by the external unit ( the master ) with an Address Word specifying what slave it wants to contact, a Command Code or a Transfer Code ordering the slave to execute a command or to transfer information to the master and finally a number of Data Words. The number of data Words can vary from 0 to 10. The answer from the slave (RT2047) could consists of a Status Word, specifying what slave the answer came from and a Response Word confirming that the command has been executed, optionally a Message Code and a number of Data Words corresponding to the data transfer requested by the master. The answer from the slave could also consist of a Status Word with its Busy-bit set and a Response Word confirming that the command was received. In this case the slave will set the interrupt pin when it’s ready and the following communication will confirm that the command was executed or optionally give the data transfer requested. There are several other types of communication. For these and for specifics we refer to the documentation on the SP VHF-BUS.
PAGE 2-24
9543
Page 59
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II Q5-7, R18-7 and R19-7 is the Interrupt driver circuit and U10/2-7, Q4-7, C17-7, R14-7 - 16-7 and R22/
1-7 - R22/4-7 forms the serial interface circuit. This circuit transforms the µC’s two-wire serial communication interface (SCI) into the one-wire SCI required for communication with external units. Data output from the µC can be detected on pin PD1 and data input on pin PD0. The one-wire asynchronized signal can be measured on R15-7 or P1/15-7.
2.7.6 DUAL WATCH
When the radio is dual-watching the receiver is watching CH16 for 100 mS once every 1.5 sec. If there is a carrier on CH16 the receiver will stay there until the carrier disappears. When there is no carrier on CH16 only the number of the primary channel is shown in the display along with the DW-symbol. The µC on the keyboard is taking care of the timing and is requesting every change of channel.
2.7.7 SCANNING
When the radio is scanning the radio is listening to the channels in the scanning table for 100 mS each. CH16 is being watched for 100 mS between every change of channel. If there is a carrier the receiver will start dual watching on this channel as long as the SCAN TIME is set. There is built in hold time of 1.5 second so the receiver will stay there for 1.5 see after the carrier has disappeared.
9543
PAGE 2-25
Page 60
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION KEYBOARD UNIT MODULE 7/700
View from component side with upper side tracks.
View from component side with lower side tracks.
27747C
PAGE 2-26
9543
Page 61
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM KEYBOARD UNIT MODULE 7/700
This diagram is valid for PCB rev. 27747C.
9543
PAGE 2-27
Page 62
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
75$160,77(5 G% 5$1*(0+]
Band-stop attenuation -30 151.425 - 152.825 Band-stop attenuation -47 156.025 - 157.425
Insertion loss. Max 1.6 -
Return loss. Mid 1.7 -
5(&(,9(5 G% 5$1*(0+]
Band-stop attenuation -60 160.625 - 162.025
Insertion loss. Max 1.5 -
Insert. loss. max. 1.6dB
Insert. loss. max. 1.5dB
Rx-sectionTx-section
Frequency
(MHz)
dB
-30dB
-47dB
-60dB
24902
A B
C
D E F
G
AB
C
E
D
F
G
151.425
151.825
157.425
156.025 160.625 162.025
2.8 DUPLEX FILTER MODULE 800
With a duplex filter, DF801, placed in the station it is possible to operate in full duplex mode with only one antenna installed.
The duplex filter consists of 7 cavities, three in the Rx-section and four in the Tx-section. The cavities in the Tx-section are stagger tuned. Two cavities (D-E) are suppressing the noise in the
receiving band 160.625 MHz - 162.025 MHz with Minimal insertion loss in the transmission band. The function of the other two cavities (F-G) is to provide a band stop filter within the image frequency band
range of the duplex distance, 4.6 MHz: 151.425 MHz -152.825 MHz. The cavities (A-B-C) in the Rx-section are stagger tuned. They are suppressing the transmitting
frequencies with Mid. insertion loss in the receiving band. See the plot of duplex filters frequency response below. NB: The duplex filter is adjusted with special measuring equipment and should be adjusted by S.P. Radio
A/S only.
TECHNICAL DATA FOR DUPLEX FILTER FOR VHF RT146 - RT2047.
PAGE 2-28
9543
Page 63
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.9 FILTER UNIT MODULE 9/900
The function of the Filter unit is to protect the set against RF interference from equipment installed near the set. The two options AUX II and SELCALL RELAY requires the relays RE1-9 and RE2-9. These relays are not a standard feature and can, if needed, be acquired from SP-Radio ( order number 21.300 ).
The function of jumper P34-9 is described in part I, section 2.9 Special Options.
9543
PAGE 2-29
Page 64
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION FILTER UNIT MODULE 9/900
View from component side with upper side tracks.
View from component side with lower side tracks.
27749C
PAGE 2-30
9543
Page 65
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM FILTER UNIT MODULE 9/900
This diagram is valid for PCB rev. 27749C.
9543
PAGE 2-31
Page 66
9546
Page 67
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
32162
9546
PAGE 2-33
Page 68
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
5
9
1
6
7
3
5
2
4
1
6
MC801
MIC PRE-AMP
WHITE
P803 DIN CONNECTOR
BLUE
TC801
RED YELLOW
BROWN
HAND KEY
S801
VHF RT2047 SCRAMBLER CRY2001, RE2100, RT2047 prepared for DSC and RT2048
S1
HAND KEY
YELLOW
RED
TC1
MIC PRE-AMP
MC1
D-CONNECTOR
BLUE
WHITE
BROWN
SHORTWAVE S130X
S1701
HAND KEY
BROWN
WHITE
RED
TC1701
BLUE
CONNECTOR
HIRSCHMANN
P1701
YELLOW
MIC PRE-AMP
MC1701
6
1
4
2
5
3
MC1
R1
1k8
C1
100u
10nC2D1
1N4148
8k2
R3
R5
2k7
2k2
R7
R9 2k7
R10
120k
R2 1k8
*
C3
10u
u47
C4
R4
18k
MIC. PRE-AMPLIFIER (100)
33u
C10
39k
R11
4k7
R6
C5
2u2
2u2
C6
R8
6k8
C9
1n
10u
C7
1n
C8
C11
10n
390 +10-18v
For TEST
4-0-24025E
In orange marked microtelephone cartridge, R2 is changed from 1k8 to 5k6 ohm.
10mV/DIV
OV
0.5msec/DIV 0.5msec/DIV
OV
10mV/DIV
T3
BC547C
BC547C
T2
BC547C
T1
27777A
C12
27pf
C13
27pf
C14
15pf
C14
15pf
C4 C5C10
C6
C7
T2
T3
T1
C1
C3
R3
R2
R5
R11
R1
R7
R10
R9
D1
C2
C9
R4
R6
R8
C8
C11
C13
C12
2.11 MICROTELEPHONE INSTALLATION
MICROTELEPHONE WITH ELECTRET MIC. AMP. ECI A/S 5-0-24025D 60087
POSITION DESCRIPTION MANUFACTOR TYPE PART NO.
C1 CAPACITOR ELECTROLYTIC 100uF 20% 10VDC ERO EKI 00 BB 310 C M0E 14.607 C2 CAPACITOR CERAMIC 10nF -20/+80% CL2 50VDC NKE DT 350 758L F 103 Z 50V 15.170
C3 CAPACITOR ELECTROLYTIC 10uF 20% 35VDC ERO EKI 00 AA 210 F M0E 14.512 C4 CAPACITOR ELECTROLYTIC 0.47uF 20% 50VDC ERO EKI 00 AA 047 H M0E 14.504 C5 CAPACITOR ELECTROLYTIC 2u2F 20% 50VDC ERO EKI 00 AA 122 H M0E 14.503 C6 CAPACITOR ELECTROLYTIC 2u2F 20% 50VDC ERO EKI 00 AA 122 H M0E 14.503 C7 CAPACITOR ELECTROLYTIC 10uF 20% 35VDC ERO EKI 00 AA 210 F M0E 14.512 C8 CAPACITOR CERAMIC 1nF 10% 100V *PHILIPS 2222 630 19102 16.149 C9 CAPACITOR CERAMIC 1nF 10% 100V *PHILIPS 2222 630 19102 16.149 C10 CAPACITOR ELECTROLYTIC 33uF 20% 16VDC ERO EKI 00 AA 233 D M0E 14.518 C11 CAPACITOR CERAMIC 10nF -20/+80% CL2 50VDC NKE DT 350 758L F 103 Z 50V 15.170
D1 DIODE 1N4148 HIGH SPEED PHILIPS 1N4148-143 25.131 MC1 MICROPHONE ELECTRET ø9.7 x 6.7mm PANASONIC WM-0344BY 46.012 R1 RESISTOR MF 1k8 OHM 5% 0.33W PHILIPS 2322 180 73182 02.478 R2 RESISTOR MF 1k8 OHM 5% 0.33W PHILIPS 2322 180 73182 02.478 R3 RESISTOR MF 8k2 OHM 5% 0.33W PHILIPS 2322 180 73822 02.494 R4 RESISTOR MF 18k OHM 5% 0.33W PHILIPS 2322 180 73183 02.502 R5 RESISTOR MF 2k7 OHM 5% 0.33W PHILIPS 2322 180 73272 02.482 R6 RESISTOR MF 4k7 OHM 5% 0.33W PHILIPS 2322 180 73472 02.488 R7 RESISTOR MF 2k2 OHM 5% 0.33W PHILIPS 2322 180 73222 02.480 R8 RESISTOR MF 6k8 OHM 5% 0.33W PHILIPS 2322 180 73682 02.492 R9 RESISTOR MF 2k7 OHM 5% 0.33W PHILIPS 2322 180 73272 02.482 R10 RESISTOR MF 120k OHM 5% 0.33W PHILIPS 2322 180 73124 02.522 R11 RESISTOR MF 39k OHM 5% 0.33W PHILIPS 2322 180 73393 02.510 S1 MICROSWITCH E62-10H PDT CHERRY E62-10H PDT 44.025 T1 TRANSISTOR AF NPN BC547C TO-92 PHILIPS BC547C 28.068 T2 TRANSISTOR AF NPN BC547C TO-92 PHILIPS BC547C 28.068 T3 TRANSISTOR AF NPN BC547C TO-92 PHILIPS BC547C 28.068 TC1 TELEPHONE CARTRIDGE 200 OHMS S.E.K. (KIRK) T802 0113 2715 46.010
PAGE 2-34
FLAT PACK
FLAT PACK
9543
Page 69
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.12 SPECIAL INSTALLATION WITH 2 MICROTELEPHONES
H2086 for scrambler CRY2001, RT2047 DSC, RT2048 and RE2100. H2087 for VHF RT2047.
H2087
MICROTELEPHONE CONNECTOR CONNECTOR
P1
7
6
3
1
5
2
4
J2 (H2087)
6
1
4
2
P2 (H2087)
6
1
4
2
5
5
RED
YELLOW
WHITE
BLUE
BROWN
7
3
7
3
H2086
MICROTELEPHONE
1
6
2
7
3
8
4
9
5
P1
BROWN RED YELLOW WHITE
BLUE
WHITE BLUE WHITE YELLOW RED BROWN
RED
YELLOW
WHITE
BLUE
BROWN
Hook 1
1 2
3 495
6
7 8
6
RED
YELLOW
HOOK 2/3
1 2
3 495
6
7 8
WHITE
BLUE
59438721
BROWN
BROWN
RED
YELLOW
WHITE
BLUE
J2
P2
BROWN
RED
YELLOW
WHITE
BLUE
J3
S1
S2
BLUE/GREEN BLUE/BLACK
BLUE/GREEN BLUE/BLACK
Connection Board (1)
5-0-24281 B
Connection Board (1)
5-0-24281 B
NORMAL MICROTELEPHONE program 2000 (HANDSET)
RED
YELLOW
RED
YELLOW
BROWN
BLUE
WHITE
BROWN
The cable between the Hooks is not factory delivered (7 x 0.14 mm )
RED
YELLOW
BROWN
BLUE
WHITE
MICROTELEPHONE (HANDSET 2)
7
1 2 3 4 5 6
WHITE
BLUE
7
1 2 3 4 5 6
TC
HAND KEY 1
MIC PRE-AMP MC
2
TC
HAND KEY 2
MIC PRE-AMP MC
RED
27778
6
59438721
P3
S1. 2. 3 is shown with microtelephone in Hook. Recommended cable lenght max. 20 meters.
YELLOW
WHITE
BLUE
BROWN
If H2087 is used and if there is "Hum" or noice problems with the modulations, the ground wires white and yellow in P3 must be seperated. Yellow wire on Pin 2, and white wire in P7.
9543
PAGE 2-35
Page 70
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.13 SPECIAL INSTALLATION WITH 3 MICROTELEPHONES
H2088 for scrambler CRY2001, RT2047 DSC, RT2048 and RE2100. H2089 for VHF RT2047.
H2089
MICROTELEPHONE CONNECTOR CONNECTOR
P1
7
6
3
1
5
2
4
J2 (H2089)
6
1
4
2
P2 (H2089)
6
1
4
2
5
5
RED
YELLOW
WHITE
BLUE
BROWN
7
3
7
3
H2088
MICROTELEPHONE
6
7
8
9
P1
BROWN RED YELLOW WHITE
BLUE
WHITE BLUE WHITE YELLOW RED BROWN
1
2
3
4
5
RED
YELLOW
WHITE
BLUE
BROWN
Hook 1
1 2
3 495
6
7 8
6
RED
YELLOW
HOOK 2/3
6
WHITE
BLUE
59438721
BROWN
59438721
BROWN
RED
YELLOW
WHITE
BLUE
J2
P2
BROWN
RED
YELLOW
WHITE
BLUE
J3
S1
S2
BLUE/GREEN BLUE/BLACK
BLUE/GREEN BLUE/BLACK
Connection Board (1)
5-0-24281 B
Connection Board (1)
5-0-24281 B
NORMAL MICROTELEPHONE program 2000 (HANDSET)
RED
YELLOW
RED
RED
YELLOW
YELLOW
BROWN
BLUE
WHITE
BROWN
The cable between the Hooks is not factory delivered (7 x 0.14 mm )
RED
YELLOW
BROWN
BLUE
WHITE
BROWN
MICROTELEPHONE (HANDSET 2)
7
1 2 3 4 5 6
WHITE
BLUE
7 654321
BLUE
WHITE
TC
HAND KEY 1
MIC PRE-AMP MC
2
TC
HAND KEY 2
MCMIC PRE-AMP
1 2
3 495
6
7 8
RED
YELLOW
HOOK 2/3
1 2
6
7 8
6
BLUE
WHITE
3 495
BROWN
59438721
P3
BROWN
RED
YELLOW
WHITE
BLUE
J4
P4
S3
BLUE/GREEN BLUE/BLACK
Connection Board (1)
5-0-24281 B
S1. 2. 3 is shown with microtelephone in Hook.
MICROTELEPHONE (HANDSET 3)
RED
7
1 2 3 4 5 6
YELLOW
BROWN
BLUE
WHITE
TC
HAND KEY 3
MIC PRE-AMP MC
Recommended cable lenght max. 20 meters.
RED
YELLOW
WHITE
BLUE
BROWN
27779
If H2089 is used and if there is "Hum" or noice problems with the modulations, the ground wires white and yellow in P3 must be seperated. Yellow wire on Pin 2, and white wire in P7.
PAGE 2-36
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.14 MECHANICAL DIMENSIONS FOR HANDSET
MECHANICAL DIMENSIONS FOR HANDSET
81
64
80
436543
ø4.5
151
275
27946
MECHANICAL DIMENSIONS FOR HANDSET HOLDER WITH MICROSWITCH
103
64
ø4.5
80
32 32
80
436543
ø4.5
9543
151
26999
275
ø4.5
80
32 32
PAGE 2-37
Page 72
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
MECHANICAL DIMENSIONS FOR HANDSET
78
62
ø4.5
132
275
4-0-29938
MECHANICAL DIMENSIONS FOR HANDSET HOLDER WITH MICROSWITCH
103
64
65 8080
ø4.5
32 32
8080
43
ø4.5
151
4-0-29937
PAGE 2-38
275
6543
ø4.5
32 32
9543
Page 73
2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.15 DC POWER SUPPLY N418
GENERAL DESCRIPTION
The power supply N418 is constructed for supplying a 13.2V VHF from a 24V DC system. In order to obtain high efficiency regulation is obtained by the switch mode principle.
TECHNICAL DATA:
The power supply N418 is controlled from the connected VHF unit by on/off.
Input voltage 16- 32V DC Output voltage 13.2V DC Output current Max. 7A DC Operation temperatur e range -15 - +55 °C Switch fr equency Appr ox 40 KHz
2.15.1 PRINCIPLE OF OPERATION
The on/off information from the connected VHF unit is controlling the N418 via pin 4 of P201. The regulation takes place after the forward principle, which means that during the “on time” of the switching element T202, the coil L105 is connected directly from the input to the output.
When switching element T202 is turned off the stored energy in L105 maintains the supply current to the output via diode D201.
Regulation of the output voltage takes place via pulse width regulation, which means that the “on time” (duty cycle) of the switching element T202 is controlled. The regulation gives long “on time” when the input voltage is low, a further decrease of input voltage allows the T202 to be on, continuously. If the input voltage is increased the “on time” is shortened.
In order to limit the rush in current during switching there’s a built in soft start, thus enabling a short “on time” for T202 immediately after the switching on, and afterwards the “on time” is slowly increased. Current limitation is established by sensing the voltage over the resistor R126. If the current is too high, the pulse width is shortened in order to reduce the output current.
2.15.2 CIRCUIT DESCRIPTION
When N418 is switched on R113 is connected to the negative terminal of the supply in the VHF and transistor T102 is on. IC101 starts functioning. The voltage level on pin 9 of IC101 controls the duty cycle and the voltage always starts from low level because C108 is discharged via transistor T101 every time the N418 is switched off.
Pin 16 of IC101 is a 5V reference voltage, which is divided down in R104, R105, and R106 and connected to pin 2 (the non-inverted input). Pin 1 of IC101 is connected to the output voltage via voltage divider R117 and R122, the two levels are compared and the pulse width is controlled so that the output voltage stays stable. Pin 11 and 14 are outputs connected in parallel, the signal forms the drive signal for the switching element T202 via T103 and T201 . The components L103, L104, R123, R124, R125, and C121 control the on and off switching of T202 and D201. D105 prevents inverse polarity across T202.
The IC102 senses the output current via the voltage over R126. If this voltage is too high - due to an overload - the pulse width and thus the output voltage is reduced. The capacitors and coils in input and output suppresses switching noise enabling N418 to fulfill the CISPR noice regulations.
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
2.15.3 ADJUSTMENT PROCEDURE
ADJUSTMENT OF OUTPUT VOLTAGE.
Measure the output voltage across C126 with a load equal to the consumption of a VHF unit in receive condition (0.5 - 0.8A). Adjust R105 until the output is 13.2V if necessary.
ADJUSTMENT OF MAX. CURRENT.
Check that the output voltage is still 13.2V with a load of 5.8A (2.3 ohm) across the output. Change the load to 1,5 ohm by connecting 4.3 ohm in parallel with the 2.3 ohm. The voltage will then be
10.5V and the output 7A. If necessary adjust the output to 10.5V with R111.
COMPONENT LOCATION DC POWER SUPPLY N418
View from component side with lower side tracks.
23818C
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM DC POWER SUPPLY N418
This diagram is valid for PCB rev. 23818C.
PAGE 2-41
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
,QSXW9ROWDJH
21.6 to 31.2V DC
2XWSXW9ROWDJH
13.4V DC
2XWSXW&XUUHQW Max. 8A DC
2SHUDWLRQ7HPSHUDWXUH5DQJH 15°C to +55°C
)XVH 8 Amp. 5 x 20 mm
&XUUHQWIURPRQRII7HUPLQDO Less than 15 mA DC
2.16 N420 24V/12V REGULATOR
GENERAL DESCRIPTION
The regulator N420 is a general purpose 24V DC to 13.2V DC regulator, e.g. to be used for supply of VHF radiotelephones.
The regulator N420 is a serial regulator with excellent noise performance.
2.16.1 TECHNICAL DATA
The regulator N420 is controlled from the connected VHF unit by the on/off button.
2.16.2 PRINCIPLE OF OPERATION
N420 is a linear serial regulator where most of the loss is dissipated in resistors. It is provided with a terminal for remote shut-down. If the on/off terminal is connected to the -terminal, the regulator is on. If the on/off terminal is disconnected, the regulator is off.
2.16.3 CIRCUIT DESCRIPTION
The output voltage is regulated by the integrated voltage regulator IC1. The output voltage is 12V DC plus the forward voltage over diodes D5 and D6: approx. 13.4V DC in total if T4 is conducting. If the output voltage drops the current through IC1 and R5 increases. An increase in voltage across R5 will result in an increase in current in T1 and the resistors R10 - R23 resulting in an increase in the output current. T1 delivers most of the output current and FC1 only a small driver current.
If the input voltage is low and the output current is high, the voltage across R10 -R23 results in T1 going into saturation. The voltage across R4 increases and when the voltage across R4 and VBE Of T1 is greater than approx. 1 Volt, T3 starts to conduct base current to T1. This transistor then shunts the remaining current to the output, bypassing R10 - R23. When the input voltage and the output current are high, T1 is nearly saturated. When the input voltage is low and the output current is high, the resistors R1 - R3 will result in saturation of both T1 and T2. The combination of T1 in saturation and T2 delivering the remaining output current divides the total loss, so the main loss is in the resistors giving low loss in the semi-conductors and a lower junction temperature, resulting in a higher reliability for the whole regulator. T4 is used to switch the regulator ON and OFF. If the ON/OFF input is disconnected T4 is OFF and the base currents to T1 and T2 are zero and the current through IC1 will also be reduced to zero. The stand­by current consumption is then less than 10 micro amp. If the ON/OFF input is connected to - input, T4 goes into saturation and the regulator starts.
PAGE 2-42
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II In case of a short-circuit over the output R5 and D3 limits the current through IC1 and T4 to approx. 250
mA and R1 - R3 and D3 limits the current through T1 and T2 to approx. 15 Amp. The temperature of the cooling surface will increase and activate the thermal protection circuit inside IC1 and lower the output voltage, even though a short-circuit of the output should be avoided.
The diode D1 protects against reverse input voltage. A fuse will blow in case of reverse input.
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
COMPONENT LOCATION 24V/12V REGULATOR N420
View from component side with upper side tracks. View from component side with lower side tracks.
24613F
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIAGRAM 24V/12V REGULATOR N420
This diagram is valid for PCB rev. 24613F.
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2 CIRCUIT DESCRIPTION RT2047 DSC - PART II
DIMENSION AND DRILLING PLAN N420
PARTS LISTS N420
VOLTAGE REGULATOR N420 ECI A/S 5-0-24613G 600416
POSITION DESCRIPTION MANUFACTOR TYPE PART No.
C1 CAPACITOR ELECTROLYTIC 47uF -10/+50% 63V ERO EB 00 FL 247 J 14.552 C2 CAPACITOR MKT 0.22uF 10% 63V ERO* MKT1818 11.090 C3 CAPACITOR MKT 0.22uF 10% 63V ERO* MKT1818 11.090 C4 CAPACITOR ELECTROLYTIC 47uF -10/+50% 63V ERO EB 00 FL 247 J 14.552 C5 CAPACITOR MKT 100nF 10% 100VDC PHILIPS 2222 371 28104 11.180 D1 DIODE MR750 MOTOROLA MR750 25.219 D2 DIODE SCHOTTKY BAT 43 THOMSON-CSF BAT43 27.600 D3 DIODE ZENER 7.5V 5% 0.4W BZX79C7V5 PHILIPS BZX79C7V5 26.539 D5 DIODE 1N4148 HIGH SPEED PHILIPS 1N4148-143 25.131 D6 DIODE 1N4148 HIGH SPEED PHILIPS 1N4148-143 25.131 F1 FUSE 8AF 250V Ø5x20mm ELU 171 100 8AF 45.561
(DIN 41571/1) IC1 VOLTAGE REGULATOR +12V MOTOROLA* MC7812CT 31.260 R1 RESISTOR POWER 1R0 OHM 10% 6.5W VITROHM 1R0 10% TYPE 296-0 05.725 R2 RESISTOR POWER 1R0 OHM 10% 6.5W VITROHM 1R0 10% TYPE 296-0 05.725 R3 RESISTOR POWER 1R0 OHM 10% 6.5W VITROHM 1R0 10% TYPE 296-0 05.725 R4 RESISTOR 47 OHM 5% 0.6W BEYSCHLAG MBB 0207-00-BX-47R 5% 03.167 R5 RESISTOR PMF 27 OHM 5% 3W PHILIPS 2322 195 13279 04.660 R6 RESISTOR MF 1k0 OHM 5% 0.4W PHILIPS 2322 181 53102 01.200 R7 RESISTOR MF 1k0 OHM 5% 0.4W PHILIPS 2322 181 53102 01.200 R8 RESISTOR MF 10k OHM 5% 0.4W PHILIPS 2322 181 53103 01.225 R9 RESISTOR 2.2 KOHM 5% 0.6W DRALORIC SMA 0207 S TK100-2K2 5% 03.208 R10 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R11 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R12 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R13 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R14 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R15 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R16 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R17 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R18 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R19 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R20 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R21 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R22 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 R23 RESISTOR POWER 6R8 OHM 10% 6.5W VITROHM 6R8 10% TYPE 296-0 05.730 T1 TRANSISTOR DARLINGTON MJ2501 TEXAS* MJ2501 29.235 T2 TRANSISTOR DARLINGTON MJ2501 TEXAS* MJ2501 29.235 T3 TRANSISTOR AF BC547B NPN TO-92 PHILIPS BC547B 28.067 T4 TRANSISTOR BD140-10 AEG* BD140-10 29.066
25332
N420 must only be mounted vertically. Free distance must be kept to allow circulation.
PAGE 2-46
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RT2047 DSC - PART II
CONTENTS
3.1 MECHANICAL DISASSEMBLING 3-1
3.2 MODULE LOCATION 3-3
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RT2047 DSC - PART II
3 MECHANICAL DISASSEMBLING AND MODULE LOCATION
3.1 MECHANICAL DISASSEMBLING
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3 MECHANICAL DISASSEMBLING AND MODULE LOCATION RT2047 DSC - PART II
PAGE 3-2
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3 MECHANICAL DISASSEMBLING AND MODULE LOCATION RT2047 DSC - PART II
3.2 MODULE LOCATION
MICROTELEPHONE
ANTENNA
CONNECTOR J803
CONNECTOR J801
POWER
CONNECTOR P802
FILTER UNIT (9/900)
RX-SYNTHESIZER (200)
U2 Q9 U1
Q11
R68 R65 R29
Q1
VDRX (R6)
R16 R13 R23 R61
F1 RE3 P3/PIN9 R82 R74 R162 R63 INTERFACE UNIT
(6/600)
DUPLEX FILTER DF801
501295
FLO1 TO RX
RECEIVER UNIT (100)
L202
L108
L206
L106
R209
FLO1 TO TX
L105
VVCO (R217)
L104
L103
L102
L101
LOUDSPEAKER
LS801
501293
KEYBOARD UNIT (7/700)
TX-POWER AMP
(400)
C419 C413 C423 C331 T306
FP301
DUPLEX FILTER DF801
C408 ANTENNA RELAY
(500) C407 TX-EXCITER (300) L307 R341 R344 L306 R332 TX TO
PA OUTPUT
9545
501530
RECEIVER
(100)
LOUDSPEAKER
LS801
KEYBOARD UNIT (7/700)
LOUDSPEAKER
LS801
501294
KEYBOARD UNIT (7/700)
PAGE 3-3
501292
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RT2047 DSC - PART II
CONTENTS
4.1 MAINTENANCE 4-1
4.2 ADJUSTMENT INSTRUCTIONS 4-1
4.3 PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS 4-1
4.4 CALIBRATION OF THE TEST PROBE 4-2
4.5 PROCEDURE FOR CALIBRATION 4-2
4.6 ADJUSTMENT PROCEDURE 4-3
4.7 TROUBLE-SHOOTING 4-6
4.8 REPLACEMENT OF COMPONENTS 4-6
4.9 REPLACEMENT OF MODULES 4-6
4.10 NECESSARY ADJUSTMENTS AFTER REPLACEMENT OF A MODULE 4-7
4.11 PIN CONFIGURATION 4-9
4.12 PIN CONFIGURATIONS, BLOCK & SCHEMATIC DIAGRAMS FOR IC’S 4-10
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4 SERVICE RT2047 DSC - PART II
4 SERVICE
4.1 MAINTENANCE
PREVENTIVE MAINTENANCE
If RT2047 has been installed properly the maintenance can be reduced to an overhaul at each visit of our service staff. Inspect the set, the antenna, cables and plugs for mechanical damages, salt deposits, corrosion and any foreign materials. Due to its solid structure the RT2047 has a long lifetime, but due to the operating conditions it should be carefully controlled at maximum 12 month intervals. The set should be taken to a certified service point for testing. Along with each set a “Test-sheet” is delivered in which all the measurements made in the test department of the factory are listed. If the control measurements made in the service workshop should show other values then those listed in the “Test-sheet”, the set must be adjusted as specified under Adjustment Procedure.
4.2 ADJUSTMENT INSTRUCTIONS
INTRODUCTIONS
The measuring values indicated in paragraph 2 concerning circuit description and schematic diagrams are typical values and it will be necessary to use instruments in absolute conformity with the list below:
4.3 PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
VHF Signal Generator type TF2015 MARCONI FM Modulation Meter type TF2303 MARCONI Distortion Analyzer type TF2337A MARCONI AF Volmeter type VT-121 TRIO Tone Generator type PM5107 PHILIPS Electronic Multi meter type PM2505 PHILIPS RF Directional Watt meter Model 43 BIRD 50W Load with 30 dB Attenuator type 8321 BIRD
FREQUENCY COUNTER: Frequency range Sensitivity Impedance Accuracy
We also recommend the portable universal VHF test set from Radio Holland, the Omnitester type RH-4316 . This test set is designed especially for fast and accurate service of VHF transceivers.
> 175 MHz < 100 mV > 1 MW & 50W < 1×10
-6
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4 SERVICE RT2047 DSC - PART II
TEST PROBE
RF
1nF
ceramic
AA119
AA119
1nF ceramic
LAYOUT OF THE PROBE
10.00 12.00 70.00
Metal tube
Insulating material
25079
To multimeter
ø10
4.4 CALIBRATION OF THE TEST PROBE
For some test probe measurements it is necessary to use a test probe calibrated with a specified multi meter.
NECESSARY EQUIPMENT FOR THIS PROCEDURE:
1. Diagram for the measurements
2. Test probe
3. Multi meter
4. New factory adjusted RT2047
4.5 PROCEDURE FOR CALIBRATION
1. Switch on the set.
2. Select channel 28.
3. Remove coax cable from the soldering point for F it with a 50 resistor.
4. Connect the test probe to the point mentioned above and record the result in the diagram.
5. Remove the resistor and solder back the coax cable.
6. Follow the procedure mentioned above by measuring the levels from F Synthesizer and the TX drive level from the TX-Exciter.
All other test probe measurements are relative and ought to be measured with the same test probe and recorded in the diagram.
to RX on the RX-Synthesizer and replace
L01
to TX on the RX-
L01
PAGE 4-2
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4 SERVICE RT2047 DSC - PART II
4.6 ADJUSTMENT PROCEDURE
4.6.1 ADJUSTMENTS OF INTERFACE UNIT MODULE 6/600
ADJUSTMENT AND CONTROL OF VOLTAGE REGULATORS.
1. Switch on the set.
2. Select channel 28.
3. Check 13.2V with a multi-meter on fuse F1-6 and P3-6 pin 9.
4. Check 5V +0.2V with a multi-meter on U1-6 pin 3.
5. Connect the multi-meter to Q9-6’s collector and adjust the 10V regulator with R65-6 to 10V +0.2V.
6. Connect the multi-meter to Q11-6’s collector and key the transmitter.
7. Adjust the PA-regulator with R68-6 to 8.4V
+ 0.2V.
8. Connect the multi-meter to R6-6.
9. Adjust RX-control voltage (VD
) to 8V + 0.2V with R16-6.
RX
ADJUSTMENT OF SELCALL TEST TONE
The procedure is described in the manual, INSTRUCTIONS FOR IDENTITY AND SERVICE PROGRAMMING OF VHF RT2047, section 3.8: SELCALL TEST TONE
4.6.2 ADJUSTMENTS OF RX-SYNTHESIZER MODULE 200
1. Select channel 28.
2. Check the DC-control voltage on R217 with a multi meter to be 8V
+ 0.4V. If components have been changed in the VCO-circuit, it is possible that the jump wire used for adjusting the VCO frequency range has to be moved until the 8
3. Control the frequency F
ADJUSTMENT OF F
TO TX AND F
L01
to RX with a frequency counter to be 140.600 MHz.
L01
1. Connect “calibrated” test probe to soldering point for F
+ 0.4 V is achieved.
TO RX.
L01
to TX.
L01
2. Adjust L202 until the core is 0.5 mm over the coil form and potentiometer R209 CCW to 1/3 of the range.
3. Adjust L206 to Max. deflection on the Tp meter.
4. Select channel 6.
5. Check the deflection on the Tp meter to be nearly the same as ch. 28. Otherwise obtain the level on ch. 6 and ch. 28 to be nearly the same by adjusting L206.
6. Connect test probe to soldering point for F
to RX.
L01
7. Adjust L202 to Max. deflection on the Tp meter and secure that deflection on ch. 6 and ch. 28 are nearly the same.
The levels measured with power meter (mW) and 50 W impedance must be:
F
to TX: 0.25 mW
L01
to RX: 5 mW +1.5 dB.
F
L01
4.6.3 ADJUSTMENTS OF TX-EXCITER MODULE 300
1. Select channel 28.
2. Connect frequency counter to the top of T306.
3. Adjust trimming capacitor C331 until the frequency counter shows 21MHz the transmitter is keyed you can measure on R332 and adjust R331 until the frequency counter show 157400000 Hz + 150 hz.
4. Check the clock frequency on microprocessor to be 2.1 MHz on FP301 .
5. Check the DC-control voltage on R344 to be 8
+ 0.4V. If components have been changed in the VCO-circuit it is possible that the jump wire used for adjusting the VCO frequency range has to be moved until the 8
9545
+ 0.4V is achieved. (With the Transmitter Keyed)
+ 20Hz. Note that when
PAGE 4-3
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4 SERVICE RT2047 DSC - PART II
ADJUSTMENT OF TX-DRIVE LEVEL.
1. Remove coax cable from TX-PA and solder a 50 W resistor from TX to PA output to ground.
2. Connect test probe to TX to PA output.
3. Adjust coils L306 and L307 to Max deflection on the Tp meter and ensure that the levels on ch. 6 and ch. 28 are nearly the same.
4. Adjust R341 to the correct output: about 3.8V on the Tp meter.
5. Remove the 50 W resistor and solder the coax cable back to the output point.
4.6.4 ADJUSTMENTS OF TX-POWER AMPLIFIER MODULE 400
ADJUSTMENT OF OUTPUT POWER.
1. Select channel 20.
2. Connect RF-power meter and a 50 W/ 25 Watt load resistor to the antenna connector J801.
3. Adjust trimming capacitors C423, C419, C413, C408, C407 to Max. deflection on the power meter.
4. Repeat the adjustment under part 3 several times to get Max. output power.
5. Adjust R68-6 on interface unit until the power meter shows 25 Watt. Max PA regulator Vcc = 10.5V.
6. Set output power to 1W.
7. Adjust R29-6 on the interface unit until the power meter shows 0.8 Watt.
4.6.5 ADJUSTMENT OF MODULATION ON INTERFACE UNIT MODULE 6/600
1. Select channel 28.
2. Disconnect the blue wire on the Filter Unit coming from J3-8 pin 3.
3. Connect tone generator and AF Volmeter between the solder terminal for the disconnected blue wire and ground (the white wire next to it).
4. Set power output level to 1W.
5. Connect modulation meter loosely to the RF-load resistor.
6. Connect distortion analyzer to the modulation meter.
7. Turn potentiometer R61 to the middle of its adjustment range.
8. Set the tone generator to a frequency of 1000 Hz and the output level to 1 V mV
+ 20 dB). Read the level on the AF-volmeter.
RMS
(nominal level 100
RMS
9. Key the transmitter.
10. Adjust R23-6 to Max. deviation: D F =
11. Set level of tone generator to nominal level: 100 mV
12. Adjust R61-6 to nominal modulation: D F =
+ 5.0 kHz.
+ 3.0 kHz.
RMS
.
13. Check that the distortion is less than 5%.
4.6.6 ADJUSTMENT OF RECEIVER UNIT MODULE 100
ADJUSTMENT OF RF AND IF AMPLIFIER
1. Select channel 28.
2. Connect the signal generator to the antenna connector J801.
3. Connect the test probe to pin 16 on U101.
4. Set the signal generator frequency to 162.000 MHz and increase the level until the deflection on
meter reaches 30% of maximum deflection.
the T
5. Readjust the signal generator level during the adjustment, if necessary to keep the same deflection
6. Adjust coils L101, L102, L103, L104, L105, L106 to maximum deflection on the T
7. Select channel 6.
8. Set signal generator to 156.300 MHz.
9. Adjust potentiometer R16-6 (interface unit) to maximum deflection on the Tp meter.
10. Select channel 28.
11. Set the signal generator frequency to 162.000 MHz.
12. Adjust coils L101, L102, L103, L104 to maximum deflection on the Tp meter.
p
on the T
meter. You must be sure that the signal is not compressed.
p
meter.
p
PAGE 4-4
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4 SERVICE RT2047 DSC - PART II
ADJUSTMENT OF DETECTOR, TELEPHONE-AMPLIFIER, LF-POWER-AMPLIFIER AND THE AF FROM RX BUFFER
1. Select channel 6.
2. Connect the signal generator to the antenna connector J801.
3. Connect frequency counter between pin 3 of U101 and frame through a 10 uF capacitor.
4. Set signal generator level to -30 dBm (no modulation)
5. Adjust signal generator frequency until frequency counter shows 455.0 kHz ± 100 Hz.
6. Set modulation on signal generator to nominal modulation, fm = 1kHz and frequency deviation D f = ± 3 kHz.
7. Connect the AF voltmeter to the telephone output, pin 1 on J803 or the solder terminal on the Filter­Unit for the red/orange wire. (The telephone output must be loaded with 200 W or a telephone).
8. Adjust coil L108 to maximum deflection on the AF voltmeter.
9. Adjust potentiometer R74-6 to an AF level of 0.45 V
RMS
.
10. Connect a distortion analyzer between the orange and green wire (ground) on the Filter-Unit.
11. Set volume control to maximum level (Pos. 15).
12. Adjust potentiometer R113-6 to 3.3 V
over 4 W.
RMS
13. Check that distortion is below 5%.
14. Connect AF voltmeter to the ‘AF from Rx´-signal located in the Handset Key connector (J803), pin 6 or solder pin P25-9 on the Filter Unit. Also connect a 1 KW load.
15. Adjust potentiometer R162-6 until the AF voltmeter reads 0.25 V
RMS
.
ADJUSTMENT AND CONTROL OF RECEIVER SENSITIVITY:
l. Select channel 6.
2. Connect the signal generator to antenna connector J801.
3. Connect distortion analyzer between the orange and green wire (ground) on Filter-Unit.
4. Set the signal generator to best sensitivity (12 dB SINAD).
5. Adjust potentiometer R16-6 (Interface Unit) to the best sensitivity.
6. Adjust coils L101, L102, and L103 to Max. signal to noise ratio (best sensitivity).
7. Check that the sensitivity is better than 0.8 uV EMF for 12 dB SINAD.
ADJUSTMENT OF SQUELCH:
1. Select channel 28.
2. Connect signal generator to antenna connector J801.
3. Set squelch control to Pos. 0.
4. Adjust signal generator to give -18 dB signal to noise ratio.
5. Set squelch control to Max. position (Pos. 8).
6. Adjust potentiometer R82-6 until the squelch just starts to cut the noise.
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4 SERVICE RT2047 DSC - PART II
4.7 TROUBLE-SHOOTING
Trouble-shooting should only be attempted by persons with a sufficient technical background, who have the necessary measuring instruments at their disposal, and who have carefully studied the operation principles and structure of RT2047.
Commence by ascertaining whether the fault is somewhere in the antenna circuit, the power source, the handset or in the transmitter - receiver unit.
For help with trouble-shooting in the RT2047, the section 2 CIRCUIT DESCRIPTION, contains diagrams, principal descriptions and drawings showing the location of the individual components. In the diagrams typical values are indicated for the DC and AC voltages, just as the test points are indicated in the diagrams.
RT2047 has a number of trimming cores and trimmers, which must not be touched, unless adjustments like specified under section 4.5 ADJUSTMENT PROCEDURE can be made.
When measuring in the units, short-circuits must be avoided as the transistors could be destroyed. A great help for trouble-shooting is the TEST PROGRAMMES FOR RT2047 mentioned in section 3. of the manual: INSTRUCTIONS FOR IDENTITY AND SERVICE PROGRAMMING OF VHF RT2047.
Therefore we recommend all service personal to read sections 3,4 and 5 where the fault finding facilities in the test programmes are located.
4.8 REPLACEMENT OF COMPONENTS
Changing of transistors, diodes, resistors, capacitors and similar components will involve the use of a small “pencil” soldering iron of 30 to 75 Watt rating. The soldering must be performed rapidly to avoid over heating, and the use of a tin sucker is recommended, as there is a risk that both the components and the printed circuit will be damaged otherwise.
4.9 REPLACEMENT OF MODULES
If a fault has been located to certain module time can be saved by replacing it and repairing it on a later occasion.
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4.10 NECESSARY ADJUSTMENTS AFTER REPLACEMENT OF A MODULE
4.10.1 REPLACEMENT OF RECEIVER UNIT MODULE 100
1. Adjustment of RF and IF amplifier, point 1 - 12.
2. Alignment of detector, telephone-amplifier, LF-power-amplifier and the AF from Rx buffer, point 1
- 15.
3. Adjustment and control of receiver sensitivity, point 1 - 7.
4. Adjustment of Squelch, point 1 - 6.
4.10.2 REPLACEMENT OF RX-SYNTHESIZER MODULE 200
Normally the module is adjusted from the factory. Just control the frequency on the soldering point for FL01 to Rx on a simplex channels e.g. oh. 6 to be in Rx-mode: 156.300 MHz - 21.4 MHz = 134.900 MHz and in Tx-mode: 156.300 MHz - 16.8 MHz = 139.500 Mhz.
4.10.3 REPLACEMENT OF TX-EXCITER MODULE 300
Follow the procedure in section 4.5.3. Adjustment of Tx-exciter:
1. Control of frequencies and DC-control voltage to VCO, point 1 - 5.
2. Adjustment of Tx-drive level, point 1 - 5.
4.10.4 REPLACEMENT OF TX-POWER AMPLIFIER MODULE 400
Follow the procedure in section 4.5.4. Adjustment of Tx-Power Amplifier about adjustment of output power, point 1 - 7.
4.10.5 REPLACEMENT OF INTERFACE UNIT MODULE 6/600
1. Follow the procedure in section 4.5.1. Adjustment of Interface Unit about adjustment and control of voltage regulators, point 1 - 9 and adjustment of the SELCALL TEST TONE.
2. Section 4.5.5. Adjustment of Modulation on Interface Unit, point 1-13.
3. Section 4.5.6. Adjustment of Receiver Unit about adjustment of Telephone-amplifier, LF-power­amplifier and the AF from Rx buffer amplifier, point 1 - 15, leaving out point 3, 5 and 8 and about adjustment of squelch, point 1 - 6.
4. Section 4.5.4. Adjustment of TX-Power Amplifier, point 5 - 7.
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4.11 PIN CONFIGURATION
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4.12 PIN CONFIGURATIONS, BLOCK & SCHEMATIC DIAGRAMS FOR IC’S
MC6805U3 8-BIT MICROCOMPUTER
PIN ARRANGEMENT BLOCK DIAGRAM
MC68HC705C8 8-BIT MICROCOMPUTER
PIN ARRANGEMENT BLOCK DIAGRAM
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