DIMENSIONS AND DRILLING PLAN
ELECTRICAL CONNECTION AND ASSEMBLING
AERIAL AND GROUND
SERVICE
MAINTENANCE
ALIGNMENT INSTRUCTIONS
PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
TROUBLE SHOOTING
FUNCTION CHECK
1-1
1-1
1-1
2-1
2-2
2-3
3-1
3-1
3-1
3-1
3-1
9509
4
4.1
5
5.1
5.2
6
MECHANICAL DESCRIPTION
MECHANICAL ASSEMBLING./ DISASSEMBLING AND UNITS
LOCATION
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
AERIAL CURRENT DETECTOR (MODULE
1)
PART NO. 626641
MAIN SCHEMATIC DIAGRAM AT2112
PARTS LISTS
4-1
5-1
5-5
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Page 2
AT2112
1
1.1
1.2
1.3
GENERAL INFORMATION
INTRODUCTION
PRINCIPLE OF OPERATION AND BLOCK DIAGRAM
TECHNICAL DATA
1-1
1-1
1-1
1-1
Page 3
AT2112
1 GENERAL INFORMATION
1.1 INTRODUCTION
This section gives you all necessary information to make service of this unit down to component level.
1.2 PRINCIPLE OF OPERATION AND BLOCK DIAGRAM
The aerial coupler is controlled from the
TX
processor.
The aerial coupler tunes the aerial impedance to fit the 50 ohm impedance of the PA unit.
is
The impedance is measured at the output of the PA unit. lt
2,
typically SWR = 1.4.
4:1
The aerial coupler has three main parts, a
a series coil, which can be tuned
in
can be tuned
The aerial coupler has
steps. The value of the coil and the capacitor
an
in
steps
impedance matching transformer
impedance transformer at the input at the coupler, then
as
well
as
continuously, and at last a parallel capacitor, which
always possible to tune an SWR less than
is
controlled in the
(TR1
-1) for the receiver for frequencies
TX
processor.
lower than 4MHz.
is
At the output there
a current transformer (TR2-1) and a detector. The output voltage is fed to the aerial
current meter at RE2100.
RFFROM
TRANSMITTER
RE1
4:1
SERIE RE12
COIL
E-CUR.
DET.
RE2
RE3
28486
4:1
1.3 TECHNICAL DATA
Max handling Power:
Aerial:
Temperature Range: -25°C to +70°C
Tuning Time:
1200W PEP
Wire
or
whip aerial, 9 - 16 metres length
Typical less than 2 sec.
Learn mode up to approx. 3 minutes
PARALL
CAP.
PAGE
1-1
Page 4
AT2112
2
2.1
2.2
2.3
DIMENSIONS AND DRILLING PLAN
ELECTRICAL CONNECTION AND ASSEMBLING
AERIAL AND GROUND
/
2-1
2-1
2-2
2-3
Page 5
2 INSTALLATION
2.1
DIMENSIONS AND DRILLING PLAN
r-
1 Free
1
1
1
1
0 1
-
-
-a~
for aerial E
spd
through~
fee
0
----,
E
LO
,.._
AT2112
1
1
1
1
1
1 0
20.5mm
0 1
1
1
0
0
Marking of 4 pcs. 08mm
for M6 or 5/16" screws
0
0 0
179mm
E
E
t--.
lO
..q--
20.5mm
0
0
0
0
L
4~0-27535A
150.50
J
1
1
1
L
___________
_
E
E
0
lO
C\J
~
c
CIS
C">
.......
:::>
-o _
"'-
·-
a.
Q)
0
~(i;
->
>-o
«s
E
(/)
Q)
(/)
.....
Q)
.....
Oo
a>-
c
.!:!.?
____
_J
PAGE
2-1
Page 6
2
INST
ALLA
Tl
ON
2.2 ELECTRICAL CONNECTION AND ASSEMBLING
AT2112
GABLE
MOUNTING
Triaxialcable
Multicable
DETAILS
FOR
AT2112
~--'-<01
~
0
0
~---'-<
0
0
0
Tol
e used for extra
m lticable when length
Ion
er
than 200
m.
Outer screen
not
to be grounded
inner screen
must
be
grounded
28487
MUL
Lead
The
numbers
board
MUL
WIRE
TIGABLE:
9-16
incl.tobe
in
in
question
TIGABLE:
length
1 100 -200
STRIPPING
18.00
plug
(control
Max.
100
FOR
connected
for
AT2112
1,
control
diameter 0 14.5
m
m
MUL
TIGABLE.
on
this
side.
correspond
2,
etc.).
mm.
type
16 X 0.5°
18x0.5°
Terminal
15
Lead
1-8
ind. tobe connected
with
the
numbers
have 3 leads
WIRESTRIPPING
in
~
-1 -
~
on
the
parralel.
30mm _
1
5mm 1
on
rear
terminal block
FORTRIAXIAL
65mm
55mm
1
side.
at
the
GABLE
1
connection
H1213.
28494
PAGE
2-2
Zake
sure that lnsuiation
is
free.
28495
Page 7
2 INSTALLATION
AT2112
2.3 AERIAL AND GROUND
AERIAL
Most important for good communication
aerial coupler AT2112 mounted outdoors, close to the footpoint of the aerial and the aerial placed
as
high and free
AERIAL LENGTH
Max. length
AT2112 to the top
lf the transmitter tias to work mainly on frequencies below
is recommended.
lf the transmitter has
recommended.
GROUND
The grounding points
god contact with the ground,
AT2112 has to
lf a metal wheel house, weid up a pillar for AT2112 and bolt it
ground for your antenna system.
as
possible. The aerial coupler AT2112 has to
16
meters, min. length 9 meters. The aerial length
of
the aerial.
to
work mainly on frequencies higher than 4 MHz
on
AT2112 are the four mounting foots. lt
eg.
be
grounded at the footpoint of the aerial.
is
the aerial. The best efficiency of the aerial will
the wheel house.
be
with the
be
grounded carefully.
is
measured from the insulator on
4 MHz a total aerial length of 15 meters
an
8.5 meters whip aerial is
is
must important that these are
to
the pillar. This way you get the best
in
lf a wooden or fibre glass boat, connect
aerial coupler with a copper strip
an
can also make
Example
1.
artificial ground under the aerial coupler
AT2112 mounted
(100 x 0.5 mm), making the copper strip as short
on
top of a wheel house with a whip aerial.
Whip
aerial
all
accessible metal parts together and connect them to the
as
possible. You
as
shown in example
5.
9m
AT2112 has to
the two lower mounting holes.
be
grounded through
4-0-25234
PAGE 2-3
Page 8
2 INSTALLATION
AT2112
Example
lnsu/afor
Strain
2.
AT2112 mounted on top of a wheel house with wire aerial.
eg.
H23
rei/;ef
4-0-25235
AT 2112 has
tobe
grounded to the mast
if
a
meta! mast.
lf the mast
is
higher than 8 meters, then the
coax cable works as ground and acceptable
performance will
be
obtained.
lf the mast is less than 8 meters, then a copper strip (100 x 0.5 mm) has to connected from
AT2112 to ground.
Example
3.
AT2112 mounted on top
Aerial
C.Oup/er
h.
or
a mast.
PAGE 2-4
Page 9
2 INSTALLATION
AT2112
Example
4.
AT2112 mounted on a sailing ship.
lnsu/afor
Slrain
reilief
eg.
Wire
H23
lnsulafor
aeria.I
ef).
Aerial
cou
/er
H23
4-0-25237
AT2112 has to
be
grounded to the metal handrail or other metal parts.
PAGE 2-5
Page 10
2 INSTALLATION
5.
Example
AT2112 mounted on top of building.
Top
co.paci
cmck/ing
9 m
whip
Aerial
coup/er
to
the
mela/
lance
to
noice
(Rr:ceiving)
aerial
Hain
musf
plaJe.
ovoid
fransmission
be
grounded
AT2112
direc.tion
----~
Heia/
plale
fasfened
effedive~
fo
lhe
roof
Min.
16
roof
and
connecf
Cu.
slrips
cu.sfn°M
ef
feclivel!J
ed
to
lhe
fo
be
min
fasfened
fflelal
lo
declrical
plat.!.
50(
1
mm.
fhe
4-0-25239
PAGE 2-6
Page 11
AT2112
3
3.1
3.2
3.3
3.4
3.5
SERVICE
MAINTENANCE
ALIGNMENT INSTRUCTIONS
PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
TROUBLE SHOOTING
FUNCTION
CHECK
3-1
3-1
3-1
3-1
3-1
3-1
Page 12
AT2112
3 SERVICE
3.1
MAINTENANCE
PREVENTIVE MAINTENANCE
lf the HF SSB system has been installed properly the maintenance can, dependent on the
environments and working hours,
months. A complete performance check
CHECK.
lnspection of the antenna, cables, and plugs for mechanical defects, salt deposits, corrosion, and
any foreign bodies shall
Along with each
the test department of the factory, are listed. lf the control mesurings made in the service workshop
should not show the same values
specified
in
~F
the parts concerning the units
be
SSB system test sheets are delivered
done
be
reduced to a performance check at inteNals, not exceeding 12
is
enclosed
at
regular intervals not exceeding 12 months.
as
those listed in the test sheet, the set must be adjusted as
in
question.
in
this manual, chapter 3.5. PERFORMANCE
in
which all the measurements made in
3.2 ALIGNMENT INSTRUCTIONS
INTRODUCTION
in
The measuring values indicated
DIAGRAMS are typical values and
conformity with the below list:
chapter
as
indicated it will be necessary
5.
CIRCUIT DESCRIPTION AND SCHEMATIC
to
use instruments in absolute
3.3 PROPOSAL
Tone Generator type PM5107
Electronic Multimeter type PM2505
RF
Directional Wattmeter model
Oscilloscope type PM321
Dummy load 50 ohm/600W
Power supply 21-32V,
FOR
NECESSARY MEASURING INSTRUMENTS
PHILIPS
PHILIPS
43
BIRD
PHILIPS
50A ( 600W transmitter)
1
OOA
(1200W transmitter)
3.4 TROUBLE SHOOTING
in
Trouble shouting
looking into the circuit, and spot the defective component. Only if
semiconductors that are defective, you have to make measurements.
3.4.1 CHECKS
To check the relays, AT2112 must
Select serve programme SP-30-0 to SP-30-9 and SP-31-0 to SP-31-4, please see part
3.8.2. The service programme will enable you to activate each relay
see if it works.
a high power circuit where high voltage are preset, can normally be done by
it
is
one of the relays
OF
RELAYS
be
connected to the transmitter.
in
the aerial coupler,
or
1 paragraph
so
you can
3.4.2 CHECK
Select service programme SP-32-1 see part 1 paragraph 3.8.2, and check that the tune motor are
running with low speed.
Select SP-32_2, and check that the tune motor are running full speed.
Select SP-32-0, and check that the tune motor stops.
OF
THE TUNE MOTOR.
PAGE
3-1
Page 13
3 SERVICE AT2112
3.4.3 CHECK OF THE-180° PULSE CIRCUIT.
Select SP-32-1 and connect a oscilloscope to
reference), and check that
it
goes high once every turn of the tune motor.
P3
on
the aerial detector module
3.5 FUNCTION CHECK
To perform a function check,
to a suitable aerial. Then you must perform the function check described
it
is necessary to have a complete station, and
(1)
(chassis as
it
must
be
connected
in
part 1 paragraph 3.7.
PAGE 3-2
Page 14
AT2112
4
4.1
MECHANICAL ASSEMBLING / DISASSEMBLING AND UNITS
LOCATION
4-1
4-1
Page 15
4 MECHANICAL DESCRIPTION
4.1
MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
AT2112
RE1
AERIAL CURRENT
DETECTOR
501134
(1)
f RE12
PAGE
4-1
Page 16
5
AT2112
5.1
5.2
AERIAL CURRENT DETECTOR (MODULE
MAIN SCHEMATIC DIAGRAM AT2112
1)
PART NO. 626641
5-1
5-1
9509
Page 17
AT2112
5 CIRCUIT DESCRIPTION
5.1
AERIAL CURRENT DETECTOR (1)
This module contains there main circuits:
1.
Aerial current detector
2.
180° pulse circuit.
3.
RF
switching circuit.
AND
SCHEMATIC DIAGRAMS
5.1.1 AERIAL CURRENT DETECTOR
The current to the aerial
proportional to the aerial current. This voltage
processor.
is
feed trough TR2. On the secondary side of TR2 there will be a voltage
is
5.1.2 180° PULSE CIRCUIT
When the motor
transistor
For every turn the light from the light emitting diode
transistor of
determine when to change the relay settings.
is
is
running, current flows trough the light emitting diode
turned
OC1
on,
and thus 01 will be on, giving low level on
to turn oft, and thus 01 will be off, giving a high level
rectified by
is
cut oft mechanically, causing the detector
D2
and
P3.
C3,
and feed to the TX-
of
OC1, and the detector
at
P3.
This pulse
is
used to
5.1.3
Depending
activated
1
RF
SWITCHING CIRCUIT.
on
the mode (refer to 5.2)
in
accordance with the table below.
MODE
RECEIVE MODE
TRANSMIT straight trough
MODE
OPEN
AERIAL
GROUNDED
AERIAL
1
simplex F>4 Mhz oft
simplex F<4 Mhz
simplex, TX tuned
tuned
in
which the aerial coupler
RE1
II
oft
on
oft oft oft
on oft oft
on oft
Off
is
RE2
1
on
on
oft oft
oft
working the relays will be
RE3
1
oft
on
on
1
Off
PAGE
5-1
Page 18
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
COMPONENT LOCATION AERIAL CURRENT DETECTOR MODULE 1
AT2112
View from component side with upper side tracks.
•
0
01
6
(j)
(j)
"'
~
......
0
.__
t-
(j)
(j)
(j)
"'
~
0
View from component side with lower side tracks.
PAGE 5-2
Page 19
9
lln8t:ll8
TVIH3'1
NOlldlt:l8S30
lN3HHno
H0103130
31naow
SltNt:l8\flO 811\fVBHOS ON\f
~
8-9
38\fd
Page 20
S
LlnOCJIO
ONV
NOl..LdlCIOS30
OLLVV'J3HOS
SVWC18VIO
p-g
38\fd
Page 21
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.2 MAIN SCHEMATIC DIAGRAM AT2112
AT2112
The aerial coupler
The aerial coupler can be
1.
Receive mode.
2.
Transmit mode.
AT2112
in
is controlled from the TX - processor
two different modes:
in
the transmitter.
5.2.1 RECEIVE MODE.
In this mode there are two different settings, one is simplex the other is semiduplex.
5.2.1.1 SEMIDUPLEX MODE AND THE FREQUENCY HIGHER THAN 4 MHZ.
The signal
board
5.2.1.2 SIMPLEX MODE AND THE FREQ. LOWER THAN OR
In this mode
TR1
transmitter.
TR1
gives the receiver a improved sensitivity on short aerials.
is
feed from the aerial trough RE12-RE2-RE3 and
in
the transmitter.
RE2·
and RE3 are activated. The signal from the aerial
(module 1) then further through RE3 -
is
transforming the high aerial impedance down to the lower impedance of the receiver. This
RE1
to the receiver via the connection board
RE1
to the receiver via the connection
EQUAL
is
feed trough RE12 -RE2 to
TO 4 MHZ.
in
the
5.2.1.3 SIMPLEX MODE. RECEIVE FREQUENCY EQUAL TO TRANSMIT FREQ.
In this mode, is the receiver using the tuning. which has been done by the transmitter. This will only
take place after the transmitter has performed a tuning. This gives a perfect match of the aerial
impedance
dB.
to
the receiver input impedance, this will improve the receiver sensitivity by approx. 1 O
5.2.2 TRANSMIT MODE
Here there are two different modes:
1.
Straight trough
2.
Tuning.
5.2.2.1 STRAiGHT TROUGH MODE.
This mode
the signal from the transmitter
when the aerial impedance is 50 ohms.
is
always selected
as
first choice by the TX-processor in the transmitter. In this mode
is
feed trough
RE1
-RE3-RE4-RE2 to the aerial. This mode
is
used
5.2.2.2 TUNING MODE.
This mode
controlled by the TX-processor, please refer also to PART
RE1
to
TR1
tuning circuit will tune.
is
selected if the aerial impedance
and RE12 will always be activated
and the impedance will
be
transformed to 12.5 ohm, this is the impedance for which the
is
different from 50 ohm. The tuning sequence is
in
tune mode. The signal from the transmitter will be feed