Saftronics FP5 Series, GP5 Series User Manual

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FP5/GP5 Series
User’s Manual

Variable Torque Inverter
(with software version 5110/5120 and newer)

!

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WARNING

PRECAUTIONS

1)Read this manual in its entirety before installing or operating the
FP5/GP5 inverter. This manual applies to inverters with software
versions 5110 and 5120 only and is not intended to be used in con­junction with any other software.

2)Do not connect or disconnect wiring, or perform signal checks while
the power supply is turned ON.

3)The FP5/GP5 internal capacitor may be charged even after the
power supply is turned OFF. To prevent electrical shock, disconnect all
power before servicing the inverter. Then wait at least five minutes
after the power supply is disconnected and all LEDs are extinguished.

4)Do not perform a withstand voltage test or a megger test on any part
of the FP5/GP5. This electronic equipment uses semiconduc­tors and is vulnerable to high voltage.

5)Do not remove the operator unless the power supply is turned OFF.
Never touch the printed control board while the power supply is
turned ON.

6)The FP5/GP5 is suitable for use on a circuit capable of delivering
not more than 65,000 RMS symmetrical amperes, 480 Volts maximum
(460V class units), 240 Volts maximum (230V class units).

Failure to observe these and other precautions highlighted in this manual
will expose the user to high voltages, resulting in equipment damage,
serious injury or death.

NOTICE

Printed April, 1999. The information contained within this document is
the proprietary property of Saftronics, Inc., and may not
be copied, reproduced or transmitted to other parties without the
expressed written authorization of Saftronics, Inc.

No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Saftronics is constantly improving its
high-quality products, the information contained in this manual is subject
to change without notice. Every precaution has been taken in the prepara­tion of this manual. Nevertheless, Saftronics assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages result­ing from the use of the information contained in this publication.

2 FP5/GP5User’s Manual

Contents

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CONTENTS

Section Description Page

1 RECEIVING & INSTALLATION

1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 S

GP5/FP5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 P

Receiving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . 11

Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 M

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 W

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

RELIMINARY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 11

OUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removing and Replacing the Digital Operator . . . . . . . 14

Removing and Replacing the Front Cover. . . . . . . . . . . 14

IRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FP5/GP5 Connection Diagram . . . . . . . . . . . . . . . . . 19

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25

Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2 OPERATION

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1 T

RIAL OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Display at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Basic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2.2 D

2.3 LED D

2.4 O

3 PROGRAMMING FEATURES

3.1 FP5/GP5 P

3.2 P

3.3 FP5/GP5 O

IGITAL OPERATOR DISPLAY. . . . . . . . . . . . . . . . . . . . . . . 35

ESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PERATION MODE SELECTION. . . . . . . . . . . . . . . . . . . . . . 37

ARAMETERS (n001~n116) . . . . . . . . . . . 41

ARAMETER SET-UP & INITIALIZATION. . . . . . . . . . . . . . . 49

PERATION . . . . . . . . . . . . . . . . . . . . . . . . 50

Accel/decel time adjustment. . . . . . . . . . . . . . . . . . . . . . 50

Automatic fault retry. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Automatic restart after momentary power loss . . . . . . . 51

Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

FP5/GP5 User’s Manual 3

Contents

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Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52

DC injection braking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57

Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58

Frequency meter or ammeter calibration . . . . . . . . . . . . 58

Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58

Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Jump frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

MODBUS communication. . . . . . . . . . . . . . . . . . . . . . . 61

Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62

Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64

Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68

Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Torque adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Torque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

V/f pattern adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3.4 I

NPUTS & OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Multi-function input signals . . . . . . . . . . . . . . . . . . . . . . 78

Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Multi-function output signals . . . . . . . . . . . . . . . . . . . . . 83

4 DIAGNOSTICS

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4.1 M

AINTENANCE & INSPECTION . . . . . . . . . . . . . . . . . . . . . . 87

Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Parts Replacement Schedule. . . . . . . . . . . . . . . . . . . . . . 87

4.2 A

LARM & FAULT DISPLAY. . . . . . . . . . . . . . . . . . . . . . . . . 88

Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Motor Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

A APPENDIX

A-1 B
A-2 D
A-3 CE C

RAKING CONNECTION DIAGRAMS. . . . . . . . . . . . . . . . . . 94

IGITAL OPERATOR MONITOR DISPLAY. . . . . . . . . . . . . . 95

ONFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4 FP5/GP5 User’s Manual

Chapter 1 - Receiving & Installation

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- CHAPTER 1 -

RECEIVING &

INSTALLATION

Section Description Page

1 RECEIVING & INSTALLATION

1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 S

FP5/GP5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 P

Receiving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . 11

Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 M

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 W

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

RELIMINARY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 11

OUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removing and Replacing the Digital Operator . . . . . . . 14

Removing and Replacing the Front Cover. . . . . . . . . . . 14

IRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FP5/GP5 Connection Diagram . . . . . . . . . . . . . . . . . 19

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25

Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

FP5/GP5 User’s Manual 5

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Introduction

1.1 INTRODUCTION

The FP5/GP5 is a series of high quality, full featured inverters.
With a power range of 5 to 500 HP, it provides all the functionality of
prior series, in a compact, low cost package. This functionality includes
proprietary features like full-range automatic torque boost, elec­tronic thermal motor overload, energy savings and PID operation, low­noise operation and various other features. It also features a new digital
operator for simple programming. Utilizing the latest microprocessor
technology, members of the design team have collaborated to
make the FP5/GP5 the world’s first optimized inverter specifically
designed for variable torque and constant torque applications.

This manual details installation, start-up and operating procedures for the
FP5/GP5 series adjustable frequency drive controller. Descriptions
of diagnostic and troubleshooting procedures are also included herein.

6 FP5/GP5 User’s Manual

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Specifications

1.2 SPECIFICATIONS

FP5/GP5

Inverter Model

CIMR-P5U
Motor Output (HP) * 0.5 1 2 3 5 7.5 10 20 25 ­Capacity (kVA) 1.2 2.3 3.0 4.2 6.7 9.5 13 19 24 ­Rated Output

Current (A)-VT**
Rated Output
Current (A)-CT**

Max. Voltage

Output Characteristics

Rated Output Frequency 0.1 to 400 Hz
Overload Capacity - VT 120% Rated Output Current for 1 minute
Overload Capacity - CT 150% Rated Output Current for 1 minute
Input Current (A) 3.9 7.2 9.6 13.2 21 33 44 65 82 ­Rated Voltage &
Frequency
Voltage Fluctuation +10%, -15%

Power Supply

Frequency Fluctuation ±5%

CIMR-P5U 40P440P741P542P243P744P045P547P540114015
Motor Output (HP) * 0.5 1 2 3 5 7.5 10 15 20 25
Capacity (kVA) 1.4 2.6 3.7 4.7 6.1 8.6 11 14 21 26
Rated Output
Current (A)-VT**
Rated Output
Current (A)-CT**

Max. Voltage
Rated Output Frequency 0.1 to 400 Hz

Output Characteristics

Overload Capacity-VT**
Overload Capacity-CT** 150% Rated Output Current for 1 minute

Input Current (A) 2.3 4.3 6.1 8.0 10.2 14.017.8 26.035.040.0
Rated Voltage &

Frequency
Voltage Fluctuation +10%, -15%

Power Supply

Frequency Fluctuation ±5%

#

#

20P420P721P522P223P725P527P5 20112015 -

3.2 6 8 11 17.5

3.2 6 8 11 17.5 25 33 49 64 ­3-Phase, 200/208/220/230V

(Proportional to input voltage)

220 - 230V, 50/60Hz

1.9 3.6 5.1 6.6 8.5 11.7 14.8

1.9 3.6 5.1 6.6 8.5 11.7 14.8 18 28.6 34.0

3-Phase, 380/400/415/440/460V

(Proportional to input voltage)

120% Rated Output Current for 1 minute

(Model 47P5 is rated 150% / 1 minute)

380 -440 - 460V, 50/60Hz

27 36 54 68 -

3-Phase

21.028.634.0

3-Phase

* HP ratings based on standard NEMA 4-pole motor data.

#

For 380V operation, the motor rated current must be less than or equal to the inverter

rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)
Note: Shaded areas indicate factory settings.

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Specifications

Control Method Sine wave PWM with full-range, automatic torque boost
Frequency Control
Range
Frequency Accuracy Digital command: 0.01%, Analog command: 0.1%
Frequency Setting Reso­lution
Output Frequency Reso­lution
Frequency Setting 0 to +10VDC (20kΩ), 4-20mA (250Ω)

Control Characteristics

Accel/Decel Time
Braking Torque Approx. 20%

No. of V-f Patterns 1 preset V/f pattern and 1 custom pattern
Motor Overload Protec­tion
Instantaneous Overcur­rent
Fuse Protection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at rated overload capacity.

Overvoltage

Undervoltage

Momentary Power Loss

Protective Functions

Heatsink Overheat Thermistor - OH1, OH2
Stall Prevention
Ground Fault Provided by electronic circuit

Power Charge Indication Charge LED stays on until voltage drops below 50VDC
Input Phase Loss Single-phase protection
Location Indoor (protected from corrosive gases and dust)
Ambient
Temperature
Storage
Temperature
Humidity 95% RH (non-condensing)

Vibration

Environmental Conditions

Motor coasts to stop at approx. 200% rated output current.

Motor coasts to a stop if converter output voltage exceeds 410VDC

Motor coasts to stop if converter output voltage drops below user

Immediate stop after 15 ms or longer power loss. (Continuous system opera-

tion during power loss less than 2 sec is equipped as standard.)

Stall prevention at acceleration/deceleration and constant speed

+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)

9.8m/s

Digital Operator Reference: 0.1Hz,

Analog Reference: 0.06Hz (@60Hz)

(Accel/Decel time setting independently: 0.1 sec )

Electronic thermal overload relay (I

+14 to 113°F (-10 to 45°C) for open chassis type

2

(1G) less than 20Hz, up to 1.96m/s2 (0.2G) at 20 to 50Hz

0.1 to 400 Hz

0.01 Hz

0.0 to 3600.0 sec.

(820VDC at 460V input)

adjustable value

operation

-4 to 140°F (-20 to 60°C)

2

T)

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Specifications

FP5/GP5

Inverter Model

CIMR-P5U

Motor Output (HP) * 30 40 50 60 75 100125
Capacity (kVA) 30 37 50 61 70 85 110
Rated Output

Current (A) - VT **
Rated Output

Current (A) - CT **
Max. Voltage

Output Characteristics

Rated Output Frequency 0.1 to 400 Hz
Overload Capacity - VT ** 120% Rated Output Current / 1 minute
Overload Capacity - CT ** 150% Rated Output Current / 1 minute
Input Current (A) 88 119143176212270344
Rated Voltage &

Frequency
Voltage Fluctuation +10%, -15%

Power Supply

Frequency Fluctuation ±5%

CIMR-P5U 401840224030403740454055407541104160418542204300
Motor Output (HP) * 30 40 50 60 75 100150200250300400500
Capacity (kVA) 31 40 50 61 73 98 130170230260340460
Rated Output

Current (A) - VT **
Rated Output

Current (A) - CT **

Max. Voltage

Output Characteristics

Rated Output Frequency 0.1 to 400 Hz
Overload Capacity - VT ** 120% Rated Current / 1 minute
Overload Capacity - CT ** 150% Rated Current / 1 minute
Input Current (A) 46 58 72 88 106141198264330456608810
Rated Voltage &
Frequency
Voltage Fluctuation +10%, -15%

Power Supply

Frequency Fluctuation ±5%

#

#

2018202220302037204520552075

80 104 130 160 192 248 312

64 83 104128154198250

3-Phase, 200/208/220/230V

(Proportional to input voltage)

3-Phase

220 - 230V, 50/60Hz

41 52 65 80 96 128 180 240 302 380 506 675

32 42 52 64 77 102144182242304404540

3-Phase, 380/400/415/440/460V

(Proportional to input voltage)

3-Phase

380 -440 - 460V, 50/60Hz

—

—

* HP ratings based on standard NEMA 4-pole motor data.

#

For 380V operation, the motor rated current must be less than or equal to the inverter

rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)

Note: Shaded areas indicate factory settings.

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Specifications

Control Method Sine wave PWM with full-range, automatic torque boost
Frequency Control Range 0.1 to 400 Hz
Frequency Accuracy Digital command: 0.01%, Analog command: 0.1%
Frequency Setting

Resolution
Output Frequency

Resolution
Frequency Setting 0 to +10VDC (20kΩ), 4-20mA (250Ω)

Control Characteristics

Accel/Decel Time
Braking Torque Approx. 20%

No. of V-f Patterns 1 preset V/f pattern and 1 custom pattern
Motor Overload Protection
Instantaneous Overcurrent Motor coasts to stop at approx. 180% rated output current.

Fuse Protection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at rated overload capacity.

Overvoltage

Undervoltage

Momentary Power Loss

Protective Functions

Heatsink Overheat Thermistor - OH1, OH2
Stall Prevention Stall prevention at acceleration/deceleration and constant speed operation
Ground Fault Provided by electronic circuit
Power Charge Indication Charge LED stays on until voltage drops below 50VDC
Input Phase Loss Single-phase protection
Location Indoor (protected from corrosive gases and dust)

Ambient Temperature
Storage Temperature -4 to 140°F (-20 to 60°C)

Humidity 95% RH (non-condensing)
Vibration

Environmental Conditions

Motor coasts to stop if converter output voltage exceeds 410VDC

Motor coasts to stop if converter output voltage drops below user

Immediately stop after 15 ms or longer power loss. (Continuous system

operation during power loss less than 2 sec is equipped as standard.)

+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)

9.8m/s

Digital Operator Reference: 0.1Hz,

Analog Reference: 0.06Hz (@60Hz)

0.01 Hz

0.0 to 3600.0 sec.

(Accel/Decel time setting independently: 0.1 sec )

2

Electronic thermal overload relay (I

(820VDC at 460V input)

adjustable value

+14 to 113°F (-10 to 45°C) for open chassis type

2

(1G) less than 20Hz, up to 1.96m/s2 (0.2G) at 20 to 50Hz

T)

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Preliminary Inspection

1.3 PRELIMINARY INSPECTION

Receiving

After unpacking the FP5/GP5:

·Verify that the part numbers on the drive nameplate match the num­bers on your purchase order or packing slip.

·Check the unit for physical damage which may have occurred during
shipping. If any part of the drive is missing or damaged, notify the
carrier and your Saftronics representative immediately.

·Verify that all internal hardware (i.e. components, screws, etc.) is
seated properly and fastened securely.

·If the drive will be stored after receiving, place it in its original pack­aging and store according to temperature specifications on page 8.

Checking the Nameplate

Inverter
Model

Input Spec.
Output Spec.

Lot No.
Serial No.

MODEL :

INPUT :

OUTPUT :

LOT NO : MASS : 4.5 kg

SER NO :

UL FILE NO :UL File No.

Figure 1 Nameplate Example of American Model P5U43P7

CIMR-P5U43P7 SPEC :

AC 3PH

AC 3PH 0-460V 6.1kVA 8.5A

E131457

380-440V 50Hz
380-460V 60Hz

43P71F_

10.2A

Mg

CIMR - P5 U 4 3P7 1 F

Inverter

FP5/GP5 Series

Specifications

A: Japanese specifications
E: European specifications
U: American specifications

Voltage Class

2: 3-phase, 230V
4: 3-phase, 460V

Figure 2 Nameplate Description

Revision symbol

Enclosure

0: Open chassis
1: NEMA 1 (IP20)

Model Designation

3P7 to 300

See Specifications, pp 7-10

Inverter
Spec.

Mass

FP5/GP5 User’s Manual 11

Chapter 1 - Receiving & Installation

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 

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Preliminary Inspection

Identifying the Parts

Protective Cover (top/bottom)

D

R

I

V

E

F

W

D

4 Mounting Holes
Digital Operator

R

E

V

JVOP-130P

Front Cover

0

P

Figure 3 Parts Identification - Model P5U43P7

Heatsink

Nameplate

Ventilation Slots

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Mounting

1.4 MOUNTING

!

CAUTION

PRECAUTIONS

1)When preparing to mount the FP5/GP5, lift it by its base. Never
lift it by the front cover.

2)Mount the inverter onto nonflammable material.

3)The FP5/GP5 generates heat. For the most effective cooling
possible, mount it vertically. For more details, refer to “Dimensions/
Heat Loss” on pages 15 & 16 and “Clearances” on page 17.

4)When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 113°F (45°C).

Failure to observe these precautions may result in equipment damage.

Choosing a Location

Be sure that the inverter is mounted in a location protected against the fol­lowing conditions:

·Extreme cold and heat. Use only within the ambient temperature range:

14 to 104°F (-10 to 40°C).

·Direct sunlight (not for use outdoors)

·Rain, moisture

·High humidity

·Oil sprays, splashes

·Salt spray

·Dust or metallic particles in the air

·Corrosive gases (e.g. sulfurized gas) or liquids

·Radioactive substances

·Combustibles (e.g. thinner, solvents, etc.)

·Physical shock, vibration

·Magnetic noise (e.g. welding machines, power devices, etc.)

FP5/GP5User’s Manual 13

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Mounting

Removing and Replacing the Digital Operator

To remove the digital operator from the front cover, push the operator
lever in the direction shown by arrow 1 and lift the digital operator in the
direction shown by arrow 2 (see Figure 4).
To replace the digital operator, engage the operator onto retaining tabs A
in the direction shown by arrow 1 and then onto retaining tabs B in the
direction shown by arrow 2, locking the digital operator into place (see
Figure 5).

Front Cover

Digital Operator

Figure 4 Removing the Digital Operator

2

1

Digital Operator

2

1

Front Cover

Figure 5 Replacing the Digital Operator

Retaining
Tabs A

Retaining
Tabs B

Removing and Replacing the Front Cover

To remove the front cover, first remove the digital operator (see previous
section). Then squeeze the cover on both sides in the direction shown by
arrows 2 and lift the cover in the direction shown by arrow 3.

1

Front Cover

2

3

2

Figure 6 Removing and Replacing the Front Cover

14 FP5/GP5 User’s Manual

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Dimensions/Heat Loss

Open Chassis Type (IP00)

Model

Voltage

CIMR

230V

460V

W H D W1 H1 H2

-P5U
20P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)

20P7 25 65 90
21P5 40 80 120
22P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)

23P7 135 80 215
25P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5
2011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

2015
2018

12.80 (325)17.72 (450)11.22 (285)10.83 (275)17.13 (435) 0.30 (7.5) 62 (28)

2022
2030

16.73 (425)26.57 (675)13.78 (350)12.60 (320)25.59 (650)0.49 (12.5)

2037
2045

18.70 (475)31.50 (800)13.78 (350)14.57 (370)30.51 (775)0.49 (12.5)176 (80)

2055

207522.64 (575)36.42 (925)15.75 (400)17.52 (445)35.24 (895) 0.59 (15)298 (135)2300 1300 3600
40P4

40P7

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

41P5
42P2
43P7

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)

44P0
45P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)

47P5
4011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

4015
4018

12.80 (325)17.72 (450)11.22 (285)10.83 (275)17.13 (435) 0.30 (7.5) 60 (27)

4022
4030
4037

12.80 (325)24.61 (625)11.22 (285)10.83 (275)24.02 (610) 0.30 (7.5) 97 (44)

4045
4055

17.91 (455)32.28 (820)13.78 (350)13.78 (350)31.30 (795)0.49 (12.5)

4075
4110

22.64 (575)36.42 (925)

4160 15.75 (400) 320 (145)2670 1520 4190
4185

37.40 (950)57.09 (1450)17.13 (435)29.53 (750)55.12 (1400)0.98 (25)794 (360)

4220

37.80 (960)62.99 (1600)17.91 (455)29.53 (750)61.02 (1550)0.98 (25)926 (420)6820 2910 9730

4300

Open Chassis Dimensions in inches (mm)

14.76 (375)

17.52 (445)35.24 (895) 0.59 (15)

Mass

lbs (kg)

12 (5.5) 210 90 300

13 (6) 235 110 345

134 (61) 1050 500 1550
137 (62) 1250 700 1950

6.5 (3)

8.8 (4) 30 80 110

174 (79) 1110 710 1820
176 (80) 1430 890 2320

298 (135)1870 1160 3030

Mounting

Heat Loss (W)

Heat

Inside

unit

Total

sink

15 50 65

80 60 140

425 160 585
525 200 725
655 230 885
830 280 1110

1550 750 2300
1950 1000 2950

10 50 60
20 65 85

65 60 125

80 65 145
120 80 200
135 85 220
240 120 360
305 150 455
390 180 570
465 195 660
620 260 880
705 315 1020
875 370 1245
970 415 1385

3400 1510 4910
4740 2110 6850

FP5/GP5User’s Manual 15

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Mounting

Enclosed Type (NEMA 1, IP20)

Voltage

230V

460V

Model

(CIMR-

P5U)

20P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)20P7
21P5
22P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)
23P7

25P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5
2011

9.84 (250)

2015
2018

12.99 (330)

2022
2030

16.93 (430) 38.78 (985) 13.78 (350) 12.60 (320) 25.59 (650) 8.37 (212.5)

2037
2045

18.90 (480) 43.70 (1110) 13.78 (350) 14.57 (370) 30.51 (775) 8.37 (212.5) 192 (87)

2055
2075 22.83 (580) 50.79 (1290) 15.75 (400) 17.52 (445) 35.24 (895) 10.63 (270) 320 (145)

40P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

40P7
41P5 8.8 (4)
42P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)43P7
44P0
45P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)

47P5
4011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

4015
4018

12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 68 (31)

4022
4030

4037

12.99 (330)

4045
4055

18.11 (460) 44.49 (1130) 13.78 (350) 13.78 (350) 31.30 (795) 8.37 (212.5)

4075
4110

22.83 (580) 50.79 (1290)

4160 15.75 (400) 342 (155)

NEMA 1 Dimensions in inches (mm)

14.96 (380)

15.75 (400) 1.08 (27.5)

24.02 (610)

26.57 (675) 6.00 (152.5)

30.91 (785)

33.46 (850) 6.00 (152.5)

8.86 (225) 9.29 (236) 14.37 (365)

11.22 (285) 10.83 (275) 17.13 (435)

11.22 (285) 10.83 (275) 24.02 (610)

14.76 (375)

17.52 (445) 35.24 (895) 10.63 (270)

0.30 (7.5)

3.44 (87.5)

3.44 (87.5)

Mass

lbs (kg)W H D W1 H1 H2

12 (5.5)

13 (6)

24 (11)

71 (32)

148 (67)
150 (68)

6.5 (3)

106 (48)

187 (85)
190 (86)

320 (145)

16 FP5/GP5 User’s Manual

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Mounting

H

H1

W1

W

H2

D

Front View Side View

Figure 7 FP5/GP5 Dimension Diagram

Clearances

When mounting the FP5/GP5, allow sufficient clearances for effec­tive cooling as shown below:

1.97in (50mm)

1.18in (30mm)

1.97in (50mm)

4.72in (120mm)

4.72in (120mm)

Front View Side View

Figure 8 FP5/GP5 Clearances

Air

Air

Notes:

1)The required clearances at the top, bottom, and both sides of the inverter are the same
for both open chassis and NEMA 1 enclosures.

2)For inverter models 25HP and less (230V & 460V), remove the top and bottom covers
to convert NEMA 1 units to open chassis

3)Allowable intake air temperature:
Open chassis: 14°F to 113°F (-10°C to +45°C)
NEMA 1: 14°F to 104°F (-10°C to 40°C)

4)When mounting units in an enclosure, install a fan or other cooling device to limit the
air temperature within the inverter to below 113°F (45°C).

FP5/GP5 User’s Manual 17

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Wiring

1.5 WIRING

!

CAUTION

PRECAUTIONS

1)Do not connect or disconnect wiring, or perform signal checks while
the power supply is turned ON.

2)Connect the power supply wiring to terminals L1, L2 and L3 on the
main circuit input section. DO NOT connect the power supply wiring
to output terminals T1, T2 and T3.

3)Connect the motor wiring to terminals T1, T2 and T3 on the main cir­cuit output section.

4)Never touch the output circuit directly or place the output line in con­tact with the inverter enclosure.

5)Do not connect a phase-advancing capacitor or an LC/RC noise filter
to the output circuit.

6)The motor wiring must be less than 328ft (100m) in length and in a
separate conduit from the input power wiring.

7)Control wiring must be less than 164ft (50m) in length and in a sepa­rate conduit from both the motor wiring and the power wiring.

8)Tighten the screws on the main circuit and control circuit terminals.

9)Low voltage wires shall be wired with Class 1 wiring.

10)Please observe national electrical code (NEC) when wiring electrical
devices.

Failure to observe these precautions may result in equipment damage.

Inspection

After wiring is complete, verify that:

All wiring is correctly installed.
Excess screws and wire clippings are removed from inside of the unit.
Screws are securely tightened.
Exposed wire has no contact with other wiring or terminals.

18 FP5/GP5 User’s Manual

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FP5/GP5 Standard Connection Diagram

Wiring

230V: Models 20P4 through 27P5
460V: Models 40P4 through 4015

DC Link Reactor (option)

Ground
230V units: 100Ω or less
460V units: 10Ω or less

Multi-Function

Contact Inputs

Analog Inputs

Input FI selectable

4~20mA

or

0~10V

0~+10V
4~20mA

⊕1
⊕2

L1
L2
L3

S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)

G

(+15V)

FS
FV

(20kΩ)

FI

(250Ω)

(0V)

FC

Gate Drive

A/D

10 bit

B1B2

PWM

8 bit

0~10V

(Com) AC

T1
T2
T3

AM

G

MA
MB
MC

M1
M2

250VAC, 1A or less

IM

Multi-Function

Analog Outputs

Multi-Function

Contact Outputs

30VDC, 1A or less

Digital

Serial Port

RS-232
(10-pin)

Operator

Figure 9 FP5/GP5 Terminal Diagram

FP5/GP5 User’s Manual 19

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Wiring

FP5/GP5 Standard Connection Diagram

230V: Models 2018 through 2075
460V: Models 4018 through 4160

Ground
230V units: 100Ω or less
460V units: 10Ω or less

Multi-Function

Inputs

Analog Inputs

Input FI selectable

4~20mA

or

0~10V

0~+10V
4~20mA

L1
L2
L3

L11
L21
L31

S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)

G

(+15V)

FS
FV

(20kΩ)

FI

(250Ω)

(0V)

FC

Gate Drive

PWM

A/D

10 bit

8 bit

0~10V

(Com) AC

T1
T2
T3

AM

G

MA
MB
MC

M1
M2

250VAC, 1A or less

30VDC, 1A or less

IM

Multi-Function

Analog Outputs

Multi-Function
Relay Outputs

Digital

Serial Port

RS-232
(10-pin)

Operator

Figure 10 FP5/GP5 Terminal Diagram

20 FP5/GP5User’s Manual

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Wiring

Main Circuit Wiring

Input Wiring

·Molded-Case Circuit Breaker (MCCB)

Be sure to connect MCCBs or fuses between the AC main circuit power
supply and FP5/GP5 input terminals L1, L2 and L3, to protect the
power supply wiring.

·Ground Fault Interrupter

When connecting a ground fault interrupter to input terminals L1, L2
and L3, select one that is not affected by high frequency.

Examples: NV series by Mitsubishi Electric Co., Ltd. (manufactured

in or after 1988), EGSG series by Fuji Electric Co., Ltd.
(manufactured in or after 1984).

·Magnetic Contactor (MC)

Inverters can be used without an MC installed on the power supply side.
An MC can be used instead of an MCCB to apply the main circuit
power supply. However, when an MC is switched OFF on the primary
side, dynamic braking does not function and the motor coasts to stop.

The load can be operated/stopped by closing/opening the MC on the
primary side. However, frequent switching may cause the inverter to
malfunction.

When using a braking resistor unit, use an MC to break the power supply
side of the inverter in the event of a dynamic braking overload relay trip.
Otherwise, if the inverter malfunctions, the braking resistor unit may be
burned out.

·Terminal Block Connection Sequence

Input power supply phases can be connected to any terminal regardless
of the order of L1, L2 and L3 on the terminal block.

·AC Reactor

When connecting an inverter (230V/460V, 25HP or less) to a large capac­ity power supply transformer (600kVA or more), or when switching a
phase-advancing capacitor, excessive peak current flows through the input
power supply circuit, which may damage the converter section. In such
cases, install a DC reactor (optional) between inverter ⊕1 and ⊕2 termi­nals, or an AC reactor (optional) on the input side. Installation of a reactor
is also effective for improving power factor on the power supply side.

FP5/GP5 User’s Manual 21

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Wiring

·Surge Suppressor

For inductive loads (i.e. magnetic contactors, magnetic relays, magnetic
valves, solenoids, magnetic brakes, etc.) connected near the inverter,
use a surge suppressor across the coils to limit the transients on the sup­ply lines.

Output Wiring

·Motor Connection

Connect motor lead wires to output terminals T1, T2 and T3. Verify that
the motor rotates in the forward direction (CCW: counterclockwise
when viewed from the motor load side) with the forward run command.
If the motor rotation is incorrect, exchange any two of the motor leads.

·Magnetic Starter

Do not connect a magnetic starter or a magnetic contactor to the output
circuit. If the motor load is connected or disconnected while the inverter
is running, the inverter overcurrent protective circuitry may trip.

·Thermal Overload Relay

An electronic overload protective function (I

2

t) is incorporated into the
inverter. However, when driving several motors with one inverter, or
when switching between multiple windings of a multiple winding
motor, use an external thermal overload relay(s). In this case, set param­eter n034 to “Disabled”.

·Wiring Distance Between Inverter and Motor
If the total wiring distance between inverter and motor is excessively

long and the inverter carrier frequency (IGBT switching frequency) is
high, harmonic leakage current from the wiring will adversely affect the
inverter and peripheral devices. If the wiring distance is long, reduce
the inverter carrier frequency as described below. Carrier frequency can
be set by parameter n054.

Wiring Distance Between Inverter and Motor

Wiring Distance between

Inverter and Motor

Carrier Frequency *

(Set value of parameter n054)

Up to 164 ft.

(50m)

15kHz or less

(6)

Up to 328 ft.

(100m)

10kHz or less

(4)

More than 328 ft.

(100m)

5kHz or less

(2)

* Increasing the carrier frequency above the factory default value requires

current derating. Contact your Saftronics representative for details.

22 FP5/GP5 User’s Manual

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Wiring

Grounding

·Ground Resistance
230V class: 100Ω or less, 460V class: 10Ω or less.

·Never ground the FP5/GP5 in common with welding machines,
motors, or other high-current electrical equipment. Run all ground wir­ing in a separate conduit.

·Use ground wiring as specified in “Wire and Terminal Screw Sizes” on
page 25, and keep the length as short as possible.

·When using several FP5/GP5 units side by side, ground the units
as shown in Figure 10, (a) or (b). Do not loop the wires as shown in (c).

(a) Acceptable (b) Acceptable (c) Not Acceptable

Figure 11 Grounding Example of 3 FP5/GP5 Inverters

FP5/GP5 User’s Manual 23

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Wiring

Terminal Functions

230V Class Terminal Functions

Model CIMR-P5U 20P4 to 27P5 2011 to 2015 2018 to 2075

Nominal Motor Output 0.5 to 10HP 20 to 25HP 30 to 125HP

L1
L2
L3

L11

L31

T1

T3
B1
B2

⊕1
⊕2
⊕3 ---

DC power supply (⊕1 - )

Main circuit input power supply

---L21

Inverter outputT2

Braking resistor unit ---

DC reactor (⊕1 - ⊕2)

Ground terminal (Ground resistance: 100Ω or less)

DC reactor (⊕1 - ⊕2)

DC power supply (⊕1 - )

Braking unit (⊕3 - )

Main circuit input

power supply

---

460V Class Terminal Functions

Model CIMR-P5U 40P4 to 4015 4018 to 4045 4055 to 4160 4185 to 4300

Nominal Motor Output 0.5 to 25HP 30 to 75HP 100 to 250HP 300 to 500HP

L1
L2
L3

L11

L31

T1

T3
B1
B2

⊕2

r

s 200
s 400

Braking resistor unit ---

DC reactor (⊕1 - ⊕2)

DC power supply (⊕1 - )

Main circuit input

power supply

--- ---L21

Main circuit input power supply

Inverter outputT2

---⊕1

Cooling fan power supply

---

Ground terminal (Ground resistance: 10Ω or less)

(Control power supply)
r - s 200: 200 to 230 VAC input
r - s 400: 380 to 460 VAC input

Main circuit input

power supply

24 FP5/GP5 User’s Manual

Wire and Terminal Screw Sizes

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230V Class Wire Size

Chapter 1 - Receiving & Installation

Wiring

Model

Circuit

CIMR-

P5U20P4

P5U20P7

P5U21P5

P5U22P2

P5U23P7

P5U25P5

P5U27P5

P5U2011

Main

P5U2015

P5U2018

P5U2022

P5U2030

P5U2037

P5U2045

P5U2055

P5U2075

Common

Control

to all

models

* Wire sizes are based on 75°C copper wire.

Terminal Symbol

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, ⊕3, T1, T2, T3

L1, L2, L3, , ⊕1, ⊕2, ⊕3, T1, T2, T3 M8 3 30 90.3 (10.2)

L1, L2, L3, L11, L21, L31, T1, T2, T3

L1, L2, L3, L11, L21, L31, T1, T2, T3

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 4/0 100 203.6 (23.0)

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P60 x 2P 203.6 (23.0)

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P60 x 2P 203.6 (23.0)

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P60 x 2P 203.6 (23.0)

L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 4/0 x 2P100 x 2P349.6 (39.5)

S1, S2, S3, S4, S5, S6, SC
FV, FI, FS, FC
AM, AC, M1, M2, MA, MB, MC

G M3.5 20 - 14 0.5 - 2 8.9 (1.0)

Terminal

Screw

M4 14 - 10 2 - 5.5 12.4 (1.4)

M4 14 - 10 2 - 5.5 12.4 (1.4)

M4

M4 12 - 103.5 - 5.5 12.4 (1.4)

M4 10 5.5 12.4 (1.4)

M5

M5

M6

M6 8 8 45.1 (5.1)
M8

M8

M8 4 22 90.3 (10.2)

M8 4 22 90.3 (10.2)

M8 4 22 90.3 (10.2)

M8 3 30 90.3 (10.2)

M8 1 50 90.3 (10.2)

Wire Size *

AWG mm

14 - 10 2 - 5.5
12 - 103.5 - 5.5

8 8

10 - 8 5.5 - 8

8 8

10 - 8 5.5 - 8

4 22
8 8

3 30
6 14
2 38
6 14

- 20 - 16

2

Stranded

0.5 - 1.25
Solid

0.5 - 1.25

Max. Torque

lb-in (N·m)

12.4 (1.4)

22.1 (2.5)

22.1 (2.5)

45.1 (5.1)

90.3 (10.2)

90.3 (10.2)

-

Wire Type

Power cable:

600V vinyl

sheathed wire

or equivalent

Twisted

shielded wire

with Class 1

wiring

Note:

Voltage drop should be considered when determining wire size. Voltage drop can be
calculated using the following equation:

Phase-to phase voltage drop (V)

3=

wire resistance (Ω/km) x wiring distance (m) x current (A) x 10

-3

Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.

FP5/GP5 User’s Manual 25

Chapter 1 - Receiving & Installation

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Wiring

460V Class Wire Size

Model

Circuit

CIMR-

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U40P4

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U40P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U41P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U42P2

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U43P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U45P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U47P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3 M5 8 - 6 8 - 14 22.1 (2.5)

P5U4011

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3 M5 8 - 6 8 - 14 22.1 (2.5)

P5U4015

L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 6 14 45.1 (5.1)

P5U4018

L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 4 22 45.1 (5.1)

P5U4022

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4030

Main

Control

* Wire sizes are based on 75°C copper wire.

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4037

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4045

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 4/0 100 203.6 (23.0)

P5U4055

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P60 x 2P 203.6 (23.0)

P5U4075

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P60 x 2P 203.6 (23.0)

P5U4110

L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 4/0 x 2P100 x 2P349.6 (39.5)

P5U4160

L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4185

r, s200, s400 M4 20 - 100.5 - 5.5 12.4 (1.4)
L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4220

r, s200, s400 M4 20 - 100.5 - 5.5 12.4 (1.4)
L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4300

r, s200, s400 M4 20 - 100.5 - 5.5 12.4 (1.4)

S1, S2, S3, S4, S5, S6, SC

Common

FV, FI, FS, FC

to all

AM, AC, M1, M2, MA, MB, MC

models

G M3.5 20 - 14 0.5 - 2 8.9 (1.0)

Terminal Symbol

Terminal

Screw

M16

M16

M16

Wire Size *

AWG mm

M4 14 - 10 2 - 5.5 12.4 (1.4)

14 - 10 2 - 5.5

M4

12 - 103.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 103.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 103.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 103.5 - 5.5

M4 12 - 103.5 - 5.5 12.4 (1.4)

M5 8 - 6 8 - 14 22.1 (2.5)

M6 8 - 6 8 - 14 45.1 (5.1)

M6 8 - 6 8 - 14 45.1 (5.1)

M8 8 - 6 8 - 14 90.3 (10.2)

M8 4 22 90.3 (10.2)

4 22

M8

4 22
3 30

M8

4 22
1 50

M8

3 30

M8 1 50 90.3 (10.2)

M8 1/0 60 90.3 (10.2)

M8 1/0 60 90.3 (10.2)

M8 4/0 100 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

- 20 - 16

Max. Torque

2

lb-in (N·m)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

90.3 (10.2)

90.3 (10.2)

90.3 (10.2)

325 x 2P867.4 (98.0)

325 x 2P867.4 (98.0)

325 x 2P867.4 (98.0)

Stranded

0.5 - 1.25
Solid

0.5 - 1.25

-

Wire Type

Power cable:

600V vinyl

sheathed wire

or equivalent

Twisted

shielded wire

with Class 1

wiring

26 FP5/GP5 User’s Manual

Chapter 1 - Receiving & Installation

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Wiring

JST Closed Loop Connectors

Wire Size *

AWG mm

20 0.5

18 0.75

16 1.25

14 2

12 - 10 3.5 - 5.5

8 8

6 14

4 22

3 - 2 30 - 38 M8 38 - 8 90.3 (10.2)

1 - 1/0 50 - 60

3/0 80
4/0 100 100 - 10 203.6 (23.0)

4/0 100
300MCM 150 150 - 12 349.6 (39.5)
400MCM 200 200 - 12 349.6 (39.5)

650MCM 325

Terminal Screw JST Closed-Loop Connectors (Lugs)

2

Max. Torque

lb-in (N·m)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 2 - 3.5 8.9 (1.0)

M4 2 - 4 12.4 (1.4)
M5 2 - 5 22.1 (2.5)
M6 2 - 6 45.1 (5.1)
M8 2 - 8 90.3 (10.2)
M4 5.5 - 4 12.4 (1.4)
M5 5.5 - 5 22.1 (2.5)
M6 5.5 - 6 45.1 (5.1)
M8 5.5 - 8 90.3 (10.2)
M5 8 - 5 22.1 (2.5)
M6 8 - 6 45.1 (5.1)
M8 8 - 8 90.3 (10.2)
M6 14 - 6 45.1 (5.1)
M8 14 - 8 90.3 (10.2)
M6 22 - 6 45.1 (5.1)
M8 22 - 8 90.3 (10.2)

M8 60 - 8 90.3 (10.2)

M10 60 - 10 203.6 (23.0)
M10

M12

M12 x 2 325 - 12 349.6 (39.5)

M16 325 - 16 867.4 (98.0)

80 - 10 203.6 (23.0)

100 - 12 349.6 (39.5)

Note:

The use of a JST closed-loop connector (lug) is recommended to maintain proper
clearances. Please contact your Saftronics representative for more information.

FP5/GP5 User’s Manual 27

Chapter 1 - Receiving & Installation

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Wiring

Control Circuit Wiring

The following table outlines the functions of the control circuit terminals.

Control Circuit Terminals

Classifi-

Terminal Function Description Signal Level

cation

S1 Forward run/stop Forward run when closed, stop when open
S2 Reverse run/stop

S3 External fault input
S4 Fault reset input Reset when closed

S5 Multi-step speed reference 1 Enabled when closed
S6 Multi-step speed reference 2 Enabled when closed

Multi-function Input Signal

SC Sequence input common terminal —
FS +15V Power supply output For analog command +15V power supply
FV Frequency reference input (voltage)0 to +10V/100% n043 = “FV=MSTR”:

FI Frequency reference input (current)4 to 20mA/100% 4 to 20mA (250Ω)

FC Common terminal 0V —

Analog Input Signal

Multi-function

Output Signal

Signal

Output

Analog

Connection to shield sheath of

G

signal lead

M1

During running (N.O. contact) Closed when running

M2

MA

Fault contact output

MB

(N.O./N.C. contact)

MC
AM Frequency meter output

AC Common

Reverse run when closed,
stop when open

Fault when closed, normal
state when open

Fault when closed between
terminals MA and MC
Fault when open between
terminals MB and MC

0 to +10V/100% frequency

Multi-function contact
inputs (n036 to n040)

FV enabled

n043 = “FI=MSTR”:

FI enabled

— —

Multi-function contact

output (n042)

Multi-function contact

output (n041)

Multi-function analog

monitor 1 (n052)

Photo-coupler

insulation

Input: +24VDC 8mA

+15V (allowable cur-

rent 20mA max.)
0 to +10V (20kΩ)

Dry contact

Contact capacity:

250VAC 1A or less

30VDC 1A or less

0 to +10V

2mA or less

G

S1S2S3 S4S5S6SCSC FVFIFSFCAMACM1M2MAMBMC

Figure 12 Control Circuit Terminal Arrangement

Insert the wire into the lower part of the terminal
block and connect tightly with a screwdriver.

0.28in (7mm) max

0.02in (0.6mm)
max

0.14in (3.5mm)
max

Figure 13 Wiring the Control Circuit Terminal

28 FP5/GP5 User’s Manual

Chapter 2 - Operation

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- CHAPTER 2 -

OPERATION

Section Description Page

2 OPERATION

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1 T

2.2 D

2.3 LED D

2.4 O

RIAL OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Digital Operator Display at Power-up . . . . . . . . . . . . . . 31

Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Basic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

IGITAL OPERATOR DISPLAY. . . . . . . . . . . . . . . . . . . . . . . 35

ESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PERATION MODE SELECTION. . . . . . . . . . . . . . . . . . . . . . 37

FP5/GP5 User’s Manual 29

Chapter 2 - Operation

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Precautions

!

WARNING

PRECAUTIONS

1)Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while the inverter is powered up.

2)When the retry function (n060) is selected, do not approach the
inverter or the load, since it may restart suddenly after being stopped.

3)Since the Stop key can be disabled by a function setting, install a sepa­rate emergency stop switch to disconnect power or fault the inverter.

4)Do not touch the heatsink or braking resistor, due to very high tem­peratures.

5)Since it is very easy to change operation speed from low to high
speed, verify the safe working range of the motor and machine before
operation.

6)Install a separate holding brake, if necessary.

7)Do not check signals during operation.

8)All inverter parameters have been preset at the factory. Do not change
the settings without thorough review of the possible consequences.

Failure to observe these precautions may result in equipment damage,
serious personal injury, or death.

30 FP5/GP5 User’s Manual