Saft Evolion Installation And Operation Instruction Sheet

Evolion® 3.9 kWh
Installation and operation instruction sheet
1. Introduction
The Evolion® is a Li-ion battery system that includes large format Li-ion cells and
necessary electronics for automatic interruptions or regulated operations when un-safe
limit is exceeded and detected.
This sheet is a quick start guide. It describes how to install and operate the Evolion®
in a legacy battery mode, i.e., with no RS485/Modbus communication connected. Within this sheet, the necessary tasks are noted with
they should be conducted. Use the Evolion® 3.9 kWh historical data sheet (included) for records. Make sure to read the Evolion® 3.9 kWh Installation and Operation User Manual (UM), the Evolion® 3.9 kWh Technical Manual (TM) and the Evolion® Toolbox
Software User Manual (CM). Check with your local Saft Representative for more details.
2. Safety
Misusing the Evolion® may cause an event
like cell venting, overheating or igniting.
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Read these instructions fully before
installing and operating the Evolion®.
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Do not short-circuit the power terminals.

Do not reverse connect the power cables to the charger.
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Do not disassemble the unit.
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Do not drop the unit.
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Do not immerse the unit.
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Do not expose the unit to fire or
temperature higher than 80°C
(176°F).
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Connect only to telecom power systems/rectifiers with a maximum rated output of 60 V.
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Refer to the Battery Information
Sheet or BIS (included) for emergency response procedures and personal protective equipment
• 15°C to 35°C (59°F to 95°F).
• No direct sunlight, rain or flooding
• Up to 1 year without refreshing charge
in case of an abnormal event.
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If smoke is emitted from the module, stay clear of the smoke and evacuate the area immediately.

For normal handling and operation according to this installation and operation sheet, no personal
protective equipment is required.
3. Tools
These tools are needed and are not
provided.
Tool Use
Voltage and fuse continuity
Front cover removal/ replacement
Grounding point screw
Power and fuse terminals
External case notations
BMST reset button
• Use the original packaging or equivalent.
• Secure the Evolion® in place
• The Evolion® must be OFF.
7. Installation
Ev#’s
and they are in order that
4. Unpacking and Inspection
The Evolion® is packaged in accordance with UN3480 Class 9 Group 2. See Figure 1 for lifting instructions.
Check that all items are
Ev1
received.
Table 1
If items were not received or if anything was damaged do not install the module and contact your local Saft representative.
Study Evolion
Ev2
Check the state after
Ev3
receiving and before storage or installation.
®
features. Figure 3
Figure 1 Figure 4 Table 2
Always keep the Evolion® module and its kit in its original packaging, together.
5. Storage
Store the battery in its original packaging.
After 6 months, check the
Ev4
state once per month in storage.
Table 2 Figure 4
IMPORTANT: Never leave the Evolion® ON when it is not in use. The internal electronics will self-discharge the cells to a low voltage alarm level which may render the module un-usable.
6. Transportation
Follow the necessary transportation rules for Li-ion batteries by consulting with your company’s standard practice and your local transportation regulations.
Before installing, make sure the right number of Evolion® you will connect to one bus is properly sized. Consult with your local Saft Representative or consult with the Evolion® TM.
Size the proper number
Ev5
of Evolion® to connect to one bus.
Before installing, double check the state of each Evolion®.
Evolion
TM
May 2016
Check for a maximum of 2 V difference allowed
Ev6
between modules that will operate on the same bus.
If modules have more than 2 V difference equalizing the Evolion® modules is necessary, refer to the Evolion® UM.
For modules that will operate on the same bus, set each with a unique
Ev7
Node ID, manually between 1 to 4 or using the Evolion Toolbox Software.
The Evolion® can be installed and operated in Network Telecommunication
Facilities including un-manned OSP. The
Evolion® can be placed on shelves or in battery compartments with the following characteristics.
• IP54 (NEMA3) or higher
• -40°C to 75°C (-40°F to 167°F)
• 95% RH max. (non-condensing)
• Up to 3000 meters (9843 feet)
• No blocking the heat sink and vent ports
• Right side up or sideways
Connect the Evolion
Ev8
modules.
Ev9 Power ON
®
8. Operation/Maintenance
The Evolion® provides un-interrupted standby power anytime the AC power supply is
OFF. Continue trouble free operation in accordance with these instructions.
The Evolion® requires no maintenance, but periodically checking it during other site routines is recommended.
• LED state (Table 3 and 9. Troubleshooting)
• SOC and SOH (Table 2)
• Heat sink area un-obstructed
• Clean any excessive dirt build-up using a
nonmetallic brush or a dry or damp cloth.
• Do not use any cleaning solvents or soaps.
• Do not immerse, bathe or hose off the
Evolion®.
9. Troubleshooting
When the Evolion® is in service, observe
the LED's. See Table 3 for operation
LED state.
LED
Refer to
state
D Evolion® TM, Appendix E
®
E Evolion® TM, Appendix E; Figure 11
IMPORTANT: The Evolion® must be re-charged within 2 weeks after Alarm #36 was activated or the module may be rendered useless.
G Figure 11
Figure 1 Figure 4
Figure 6 (manual) or
®
Evolion
®
CM
(software)
Figure 8 Figure 9
Figure 10
Figure 1. Lifting
Table 3. Operating LED legend (no push button)
# LED state Description
1
Only use the lifting points.
NOTE: The Evolion® weighs 30 kg (66 lbs). IMPORTANT: Using other than the lifting points shown may
cause irreparable damage.
Table 1. Included with the Evolion® kit, 782674 (-11)
P/N Description Qty Illustration
782672-
XX
(Note 1)
781081
772516
(Note 2)
Evolion® 3.9 kWh module
Fuse, replaceable, spare
Power cable, 8 GA., ¼” ring lugs, positive, 1 meter
1
1
1
A
B
Floating or Forbidden Charge
Mode (warning alarm #11)
Charging in fast charge mode
or regulated charge mode
C Discharging
Warning alarm
D
(Note 1)
E
(Note 1)
(continues normal operation),
See 9. Troubleshooting
Major alarm (disconnected),
See 9. Troubleshooting
Bootloader mode
F
(only when used with
®
Evolion
Toolbox Software)
G Sleep or OFF
Note 1: To diagnose the alarms, use the Evolion® Toolbox Software
available in the Evolion® Communication Kit (772309)
Figure 3. Evolion® features
772517
(Note 2)
772518
773455
Note 1: The kit variant is indicated by the”-XX”. The standard kit is
Note 2: The power cable assembly and part number may vary based on
Power cable, 8 GA., ¼” ring lugs, negative, 1 meter
Comm. cable, RJ45 male (x2), 1 meter
Resistor cap, RJ45 male
shown in Table 1 is the -11 variant.
the kit variant.
1
1
1
Table 2. SOC/SOH LED legend (after pushing button)
# LED state
1
2
3
4
SOC
(Push < 3 sec.)
(LED’s steady)
< 25% SOC
charge is
necessary
≥ 25% SOC
Store
(7 months)
or operate
≥ 50% SOC
Store
(13 months)
or operate
≥ 75% SOC
Store
(20 months)
or operate
SOH
(Push ≥ 3 sec.) (LED’s flashing)
< 25% SOH
< 77% Ah
avail.
≥ 25% SOH
≥ 77% Ah
avail.
≥ 50% SOH
≥ 85% Ah
avail.
≥ 75% SOH
≥ 92% Ah
avail.
1
ON/OFF push button, 2 seconds ON – 4 seconds OFF
2
SOC (State of Charge) and SOH (State of Health) push
button, see Table 2
3
LED1 (left), LED2, LED3 and LED4 (right), see Table 2
and 3
4
Positive power terminal, M6 hex head bolt
5
Negative power terminal, M6 hex head bolt
6
Grounding point, M3 socket head screw
7
Front cover, 3.5 mm x 12 mm, self threading, torx head
screw
8
BMST micro-processor reset button
9
Replaceable fuse (not shown) and cover, use only 771285
10
RJ45 (female) – 2 jacks with pins connected in parallel
Pin Type
1 RS485+ 2 RS485-
Ground (isolated from power
3
terminals) 4 Wake up (+12 V to ground) 5 Not used 6 Not used 7 Dry contact alarm loop 8 Dry contact alarm loop
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