Opal Pro to Mod TCP
Opal Pro MS6 SERIES
AB Ethernet IP Interface Users Manual
Revision 1.00
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Opal Pro to Mod TCP
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Opal Pro to Mod TCP
FOR YOUR SAFETY
Only qualified personnel should install this equipment, after first
reading and understanding all the information in this manual. All
instructions should be strictly adhered to. The user should consult
Brock Solutions or a SAF OPAL Starters supplier for clarification of
the contents of this manual should any doubt or questions arise.
The installation of this equipment must be conducted in
accordance with all national, regional and local electrical codes.
All drawings and technical representations included in this manual
are for typical installations and should not in any way be considered
for specific applications or modifications. Consult SAF OPAL
Starters for supplemental instructions.
Brock Solutions Inc. accepts no liability for any consequences
resulting from inappropriate, negligent or incorrect installation,
application or adjustment of this equipment.
The contents of this manual are believed to be correct at the time
of printing. In following with our commitment to the ongoing
development and improvement of our products SAF OPAL Starters
reserves the right to change the specification of this product and/or
the content of this instruction manual without notice.
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Opal Pro to Mod TCP
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Opal Pro to Mod TCP
Table of Contents
INTRODUCTION..............................................................................................6
HARDWARE ....................................................................................................6
JUMPER SETTINGS........................................................................................6
LED INDICATORS...........................................................................................7
OPAL PRO PARAMETER SETTINGS ............................................................8
I/O CONFIGURATION....................................................................................10
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Opal Pro to Mod TCP
Introduction
The Opal Pro can be monitored and controlled over an Ethernet
communication network using the AB Ethernet IP protocol. The Opal Pro
connects to the Ethernet network through and optional Ethernet card that
is mounted on the main Opal Pro control card (CA530). Access is gained
to the Ethernet card via the communication opening on the right side of
the Opal Pro. The Opal Pro is a AB Ethernet IP slave and is mapped as
I/O through an Ethernet bridge
Hardware
Connection is made via a 10Mbaud Ethernet port which utilizes a RJ45
connector. Connection should be made using CAT 5 cable.
Jumper Settings
Jumper Setting Description
J3 Not installed Boot Block write enable
J4 Installed on
pins 1 and 2
Opal Pro to Mod TCP
Disable test mode
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LED Indicators
Two bi-colour (red/green) LED indicators are mounted beside the network
connector. The upper LED indicates the Ethernet interface card status.
LED State Ethernet Interface Card Status
OFF No power
Flashing Red Recoverable configuration fault (card is not
Solid Red Hardware Error (contact Brock Solutions for support)
Flashing Green No errors client interface is not open ( check software
Solid Green No errors (normal operation)
Amber
(Red/Green)
The lower LED indicator indicates the Ethernet Network status.
LED State Ethernet Network Status
OFF Network interface offline, No network power
Flashing Red I/O connection in timed-out state or other
Flashing Green Device in online but has no connections
Solid Red Unrecoverable fault
Solid Green Online with established connections
Amber
(Red/Green)
Opal Pro to Mod TCP
configured, contact Brock Solutions for support)
firmware version of Opal Pro)
Configuration Mode (card is not configured, contact
Brock Solutions for support)
Recoverable fault
Device is in Communication Faulted state and
responding to an Identify Communication Faulted
Request
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Opal Pro to Mod TCP
Opal Pro Parameter Settings
The parameters in the Opal Pro used to configure the Ehernet interface
card (group 14) are only accessible if a Ethernet interface card is installed.
The parameter settings are as follows:
Opal Pro
Parameter
2.02 Comm Module Ethernet Type of interface card installed
10.01 Start/Stop Comm
10.04 Iref Source Comm
10.05 Phase Angle
Source
14.07 Node 1 – 254 This is the Node # of the slave Opal
14.08 IP Addr 1 0-255 First number in the IP address of
14.09 IP Addr 2 0-255 Second number in the IP address of
14.10 IP Addr 3 0-255 Third number in the IP address of
14.11 IP Addr 4 0-255 Fourth number in the IP address of
14.12 SubNet 1 0-255 First number in the SubNet Mask
14.13 SubNet 2 0-255 Second number in the SubNet
14.14 SubNet 3 0-255 Third number in the SubNet Mask
14.15 SubNet 4 0-255 Fourth number in the SubNet Mask
Setting Description
Module
Module
Comm
Module
(read only)
This allows the Opal Pro to be
started and stopped over the
communication link
If this is set to Comm Module the
Opal pro will follow the Current
reference from the communication
link. If there is no reference being
sent on the communication link this
should be set to “Internal”
If this is set to Comm Module the
Opal pro will follow the Phase Angle
reference from the communication
link. If there is no reference being
sent on the communication link this
should be set to “Internal”
Pro
the Opal Pro
the Opal Pro
the Opal Pro
the Opal Pro. (the node number as
set in 14.07 is added on to this
number to get the final IP address)
Mask
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Opal Pro to Mod TCP
15.04 Comm Fault Enable
Disable
Enable – Opal Pro trips out on a
communication fault
Disable – Nothing happens on a
communication fault
15.05 Comm Fault
Time
0.1 to 5.0
secs
This is the time setting that the Opal
Pro uses to detect a communication
fault. Bit 15 of the command word
must change state twice with in the
time set in this parameter.
If parameters in group 14 are modified the changes do not take effect until
the control power for the Opal Pro is turned off and then back on again.
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Opal Pro to Mod TCP
I/O Configuration
The Opal Pro supports 4 input words and 51 output words. Their
description is as follows:
Input
Words
(Polled)
Word 1 Output
Word 2 Output
Word 3 Output
Word 4 Output
AB
Ethernet
IP
Word 0
Word 1
Word 2
Word 3
Name Description
Command
Bit 0 – Run Command
Bit 1 – Jog Command
Bit 2 – Reverse Command
Bit 3 – Reset Command
Bit 4 – DCI/Soft Stop Enable
Bit 5 – Reserved
Bit 6 – Reserved
Bit 7 – Reserved
Bit 8 – Reserved
Bit 9 – Reserved
Bit 10 – Reserved
Bit 11 – Reserved
Bit 12 – Reserved
Bit 13 – Reserved
Bit 14 – Reserved
Bit 15 – Watch Dog bit (this bit
must change at least twice in the
time set by parameter 15.05)
Current
Reference
Phase Angle
Reference
0 –1000, 833 = 500% of Motor
Current set in parameter 13.01
0 – (0.5 * Line Freq Cycle time in
usec)
ie: 60 Hz 0 – 8333
Reserved
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Opal Pro to Mod TCP
Output
Words
AB Ethernet
IP
Name Description
(Polled)
Word 1 Input Word 0 Status
Bit 0 – Ready to Run (drive is enable
and has 3 phase power)
Bit 1 –Running (start is regulating)
Bit 2 – Full On (starter is phased fully
on)
Bit 3 – Up to Speed (started is
phased fully on and the current is
below 105% of nameplate current as
set in 13.01)
Bit 4 – Reverse
Bit 5 – Jogging
Bit 6 – DC Injecting
Bit 7 – Faulted
Bit 8 – IOC Fault
Bit 9 – MOL Fault
Bit 10 – Phase Loss Fault
Bit 11 – Shear Pin Fault
Bit 12 – Shorted SCR Fault
Bit 13 – Heat Sink OT Fault
Bit 14 – Reserved
Bit 15 – Watch Dog Bit
Word 2 Input Word 1 Current
Feedback
Word 3 Input Word 2 Phase Angle
Actual
Parameter AB Ethernet
Name Description
833 = 500% of motor name plate
current as set in 13.01
Amount of time phased on in
microseconds
IP
1.01 Input Word 3 Current Current feedback in Amps
1.02 Input Word 4 L1 to L2
Line 1 to Line 2 Voltage in Volts
Voltage
1.03 Input Word 5 L1 to L3
Line 1 to Line 3 Voltage in Volts
Voltage
1.04 Input Word 6 L2 to L3
Line 2 to Line 3 Voltage in Volts
Voltage
1.05 Input Word 7 DI Status
Digital input status
Bit 0 – Start
Bit 1 – Stop
Bit 2 – Jog
Bit 3 – Reverse
Bit 4 – Reset
1.06 Input Word 8 Analog Input Analog input value in Volts X 100
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1.07 Input Word 9
1.08 Input Word
10
2.01 Input Word
11
2.02 Input Word
12
2.03 Input Word
13
10.01 Input Word
14
10.02 Input Word
15
10.03 Input Word
16
10.04 Input Word
17
10.05 Input Word
18
10.06 Input Word
19
10.07 Input Word
20
10.08 Input Word
21
11.01 Input Word
22
11.02 Input Word
23
11.03 Input Word
24
11.04 Input Word
25
11.05 Input Word
26
Relay Status Status of the Relay Outputs
Bit 0 – Running
Bit 1 – By-Pass
Bit 2 – Shorted SCR
Bit 3 – Reverse
Bit 4 – Faulted
Analog Output Analog Output value in Volts X 100
Stack Size Opal Pro Stack Size in Amps
Comm
Module Type
Firmware
0 – None
2 – Ethernet
Opal Pro Firmware Version x 100
Version
Start/Stop
Control
4 = 2 Wire
5 = 3 Wire
6 = Comm Module
Ramp Time Time is seconds
Step Current In % of nameplate current
Current
Reference
7 = Internal
8 = Analog Input
9 = Comm Module
Phase Angle 10 = Internal
11 = Analog Input
12 = Comm Module
Jog Accel
In % of nameplate current
Current Limit
Jog Current
In % of nameplate current
Limit
Jog Ramp Time is seconds x 10
Stop Mode 13 = Coast
14 = Soft Stop
15 = DC Injection
Soft Stop
In % of incoming line voltage
Step
Soft Stop
Time in seconds
Ramp
DCI Current In % of nameplate current
DCI Time Time in seconds
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12.01 Input Word
27
13.01 Input Word
28
13.02 Input Word
29
13.03 Input Word
30
14.01-14.06 Input Word
31- Input
Word 36
14.07 Input Word
37
14.08 Input Word
38
14.09 Input Word
39
14.10 Input Word
40
14.11 Input Word
41
14.12 Input Word
42
14.13 Input Word
43
14.14 Input Word
44
14.15 Input Word
45
15.01 Input Word
46
15.02 Input Word
47
15.03 Input Word
48
15.04 Input Word
49
15.05 Input Word
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Opal Pro to Mod TCP
Analog Output 16 = Current Reference
17 = Current Feedback
18 = Overload level
19 = Phase Angle
Motor Amps Motor nameplate current in Amps
Motor Volts Motor nameplate volts in Volts
Service
Motor nameplate service factor x 100
Factor
Reserved
Node Number 1 – 254
IP Address 1 0 – 255
IP Address 2 0 – 255
IP Address 3 0 – 255
IP Address 4 0 – 255
SubNet 1 0 – 255
SubNet 2 0 – 255
SubNet 3 0 – 255
SubNet 4 0 – 255
Shear Pin Flt 34 = Enabled
35 = Disabled
MOL Fault 36 = Disabled
37 = Class 10
37 = Class 15
37 = Class 20
37 = Class 30
Overload
Level
In %
Drive trips at 100%
Comm Fault 41 = Enabled
42 = Disabled
Comm Flt
Time in seconds x 10
Time
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Opal Pro to Mod TCP
NOTE: The Opal Pro must have firmware version
1.70 or higher.
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