Safewaze 018-9001, 018-9000 User Manual

018-9000 and 018-9001

Rope Protector

Instruction Manual

WARNING

This product is part of a personal fall arrest, work positioning, suspension or rescue system. The
manufacturer’s instructions must be provided to users of this equipment. The user must follow the
manufacturer’s instructions for each component of the system. The user must read and understand these
instructions before using this equipment. Manufacturer’s instructions must be followed for proper use
and maintenance of this equipment. Alterations to this product, misuse of this product, or failure to follow
instructions may result in serious injury or death.

IMPORTANT

Questions regarding the use, care, or suitability of this equipment for your application? Contact
SAFEWAZE™.

IMPORTANT

Record identication information before using this product. Identication information may be found on
the equipment label. This information should be recorded in the “Inspection Log” located at the back of

this manual

This manual is intended to meet the manufacturer’s instructions as required by

ANSI Z359 and should be used as part of an employee training program as required

Date of First Use:

Serial#:

Trainer:

User:

Do not throw away these instructions!

Read and understand these instructions before using equipment!

INTRODUCTION

Thank you for purchasing the SAFEWAZE™ 018-9000 / 018-9001 Rope Protector. This manual must
be read and understood in its entirety, and used as part of an employee training program as required by
OSHA or any applicable state agency. This manual and any other instructional material must be

available to the user of the equipment. The user must understand how to safely and e󰀨ectively use the

018-9000 / 018-9001, and all fall protection equipment used in conjuction with the Rope Protector

WORKER CLASSIFICATIONS

Understand the denitions of those who work in proximity of or may be

Qualied Person: “Qualied” means one who, by possession of a recognized degree, certicate,

or professional standing, or who by extensive knowledge, training, and experience, has successfully
demonstrated his ability to solve or resolve problems relating to the subject matter, the work, or the
project.

Competent Person: “Competent person” means one who is capable of identifying existing and predict­able hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to
employees, and who has authorization to take prompt corrective measures to eliminate them.

Authorized Person: “Authorized person” means a person approved or assigned by the employer to
perform a specic type of duty or duties or to be at a specic location or locations at the job site.

It is the responsibility of a Qualied or Competent person to supervise the job site and

ensure safety regulations are complied with.

PRODUCT SPECIFIC APPLICATIONS

Purpose: The SAFEWAZE™ 018-9000 / 018-9001 is designed to be used as part of a Personal Fall
Arrest System (PFAS). These Rope Protectors are designed to provide enhanced protection for rope

components of a PFAS, specically if the rope will be in contact with an edge.

2036

by OSHA.

User Information

exposed to fall hazards.

LIMITATIONS

Fall Clearance: There must be su󰀩cient clearance below the anchorage connector to arrest a fall

before the user strikes the ground or an obstruction. When calculating fall clearance, account for a

MINIMUM 2’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other

applicable factors. (See Figure 1)

For all applications: worker weight capacity range

(including all clothing, tools, and equipment) is 130-310 lbs

***Diagram shown is an example

fall clearance calculation ONLY.

Lanyard Length

(6’ Total)

Required

distance

from
Anchorage
(17.5’ total)

Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing
fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs.
Always work as close to in line with the anchor point as possible. Swing falls signicantly increase

the likelihood of serious injury or death in the even of a fall. (See Figure 2)

COMPATIBILITY OF CONNECTORS

Connectors are compatible with connecting elements when they have been designed to work together

in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open

regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be

capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage

or other system components (see Figure 4). Do not use equipment that is not compatible. Non-
compatible connectors may unintentionally disengage (see Figure 3). Connectors must be compatible

in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI Z359 and

OSHA guidelines. Contact SAFEWAZE™ if you have any questions about compatibility.

NOTE: SOME SPECIALITY CONNECTORS HAVE ADDITIONAL

REQUIREMENTS. CONTACT SAFEWAZE™ WITH QUESTIONS.

1 - Non Compliant Part

Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner could

allow the connector to force open the gate of the snap hook or carabiner. When force is applied, the gate
of the hook or carabiner presses against the non-compliant part (2) and forces open the gate (3). This
allows the snap hook or carabiner to disengage (4) from the connection point.

MAKING CONNECTIONS

Snap hooks and carabiners used with this equipment must be double locking and/or twist lock. Ensure

all connections are compatible in size, shape and strength. Do not use equipment that is not compatible.

Ensure all connectors are fully closed and locked.

SAFEWAZE™ connectors (snap hooks and carabiners) are designed to be used only as specied
in each product’s user’s instructions. See gure 4 for examples of inappropriate connections. Do not

connect snap hooks and carabiners:

• To a D-ring to which another connector is attached.

• In a manner that would result in a load on the gate (with the exception of tie back hooks). NOTE:

Large snap hooks must not be connected to objects which will result in a load on the gate if the hook
twists or rotates. Snap hooks marked with ANSI Z359.12 and are equipped with a 3,600 lb (16 kN)

gate. Check the marking on your snap hook to verify its compatibility.

Deceleration

distance (3.5’ total)

Height of harness dorsal

D-ring from

worker’s feet

(6’ total)

Safety factor

(2’ total)

FIGURE 3 - UNINTENTIONAL DISENGAGEMENT

2 - Gate presses

non-compliant

FIGURE 1

Fall Clearance Diagram

FIGURE 2

against

part

3 - Gate opens

4 - And parts
disengage.

NOTE: Large throat snap hooks must not be connected to standard size D-rings or similar

objects which will result in a load on the gate if the hook or D-ring twists or rotates, unless

the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a
3,600 lb (16 kN) gate. Check the marking on your snap hook to verify that it is appropriate

for your application.

• In a false engagement, where features that protrude from the snap hook or carabiner catch on the

anchor, and without visual conrmation seems to be fully engaged to the anchor point.

• To each other.

• By wrapping the web lifeline around an anchor and securing to lifeline except as allowed for Tie Back
models.

• To any object which is shaped or sized in a way that the snap hook or carabiner will not close and
lock, or that roll-out could occur.

• In a manner that does not allow the connector to align properly while under load.

FIGURE 4 - INAPPROPRIATE CONNECTIONS

Rope Protector Components

FIGURE 5 - ROPE PROTECTOR COMPONENTS

A

B

C

018-9000 / 018-9001 Components

A

B

C

Hook and Loop Fastener Strip

Web Loop

Exterior Vinyl Cover

INSTALLATION

1. Under guidance of a Competent or Qualied Person, a suitable anchor point must be
chosen that meets the strength requirement, minimizes free fall, and reduces swing fall
hazards. Do not work above the anchorage point.

2. The 018-9000 / 018-9001 is suitable for use with any type of rope lifeline.

3. The 018-9000 rope protector is 18” (45.72 cm) long. The 018-9001 rope protector is
36” (91.44 cm) long. Both sizes have sewn in hook and loop fastner material along the

entire length of the protector.

4. Place rope into the protector by pulling apart the hook and loop fastener along the
length of the protector.

5. After opening up the protector, position the protector on the rope where it will be
required, and enclose the rope in the protector by resealing the hook and loop fastener.

Each protector has a sewn in web loop at either end for attachment to the rope lieline.
Attachment can be performed with a small bungee style cord, plastic zip tie, or with an
alpine buttery knot and carabiner.

4. Figure 6 indicates the 018-9000 / 018-9001 in typical installation congurations.

INSTALLATION EXAMPLES

FIGURE 6 - INSTALLATION

• Users should consult with their doctor to verify ability to safely absorb the forces of a

fall arrest event. Fitness level, age, and other health conditions can greatly a󰀨ect an

individuals ability to withstand fall arrest forces. Women who are pregnant, individuals
considered minors must not use any SAFEWAZE™ equipment.

• Never alter any part or add/remove components. SAFEWAZE™ shall not be held

responsible for injury or death due to tampering.

• Failure to follow these instructions and warnings could result in serious injury or
death in the event of a fall.

• A preplanned rescue procedure in the event of a fall is required. The rescue plan

must be specic to the project. The rescue plan must allow for employees to rescue

themselves, or to be promptly rescued by alternative means.

• User must ensure compatibility of snap hooks, carabiners and other connectors.
Any connection which could allow disengagement must be eliminated. Snap hooks
and carabiners must be self locking and self closing and must never be hooked to
each other.

• A Competent Person must conduct an analysis of the workplace and anticipate
where workers will be conducting their duties, the route they will take to reach their

work, and the existing and potential fall hazards they may be exposed to. The
Competent Person must choose the fall protection equipment to be utilized.

• Do not misuse equipment.

• Equipment designated for fall protection must never be used to lift, hang, support or

hoist tools or equipment unless specically certied for such use.

INSPECTION

• SAFEWAZE™ Rope Protectors shall be inspected prior to each use by the user and

at least every 6 months by a Competent Person. Annual inspections shall be docu­mented. Severity of conditions during use may neccesitate increased frequency of
documented inspections.

• Rope Protectors that fail inspection MUST be removed from service.

• Prior to each use, inspect the 018-9000 / 018-9001 for deciencies or damage,
including, but not limited to chemical exposure, or extreme heat exposure. If any
deciencies or defects are found, the 018-9000 / 018-9001 must IMMEDIATELY be

removed from service.

• The 018-9000 / 018-9001 must be inspected at least every 6 months by a
Competent Person other than the user. Competent person inspections must be
recorded in the inspection log included in this manual.

WARRANTY

SAFEWAZE™ warrants its products are free from defects in materials and

construction under normal use and service. Liability is not accepted for abuse,
modication, improper use, destructive activity and contaminated exposure.

MAINTENANCE & STORAGE

The 018-9000 / 018-9001 can be cleaned with water and mild soap if necessary. User
should remove all dirt, possible corrosives, and contaminants from the protector prior

to, and after each use. Never use any type of corrosive substance to clean the

protectors

When not in use, store the 018-9000 / 018-9001 in a cool dry area where it will not
be exposed to extreme light, extreme heat, excessive moisture, or possibly corrosive
chemicals or materials.

WARNING

INSPECTION LOG

Date Inspection Items

Noted

Corrective Action Initials

SAFEWAZE ™

322 Industrial Court

Concord, NC 28025

PHONE: [phone]

FAX: [phone]

EMAIL: [e-mail]

Web: safewaze.com