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CONTENTS
Safety…………………………………………………………………. 4
Safety & Warning Label Placement…………………………………………… 4
Safety & Warning Labels Identified....…………………………………….…… 5
Safety Procedures………………………………………………………..……... 6
Electrical Safety………………………………………………………………… ... 9
Extension Cords………………………………………………………………... 10
Short-Circuit Protection………………………………………………………... 10
Electrical Connections.………………………………………………………... 11
Screw Pocket Machine Components.…………………………………….…. 12
Inventory………………………………………………………………………… 12
Unpacking……………………………………………………………………… 13
Installation/Set Up ...................................................................... 14
Tools Required for Installation ................................................................... 14
Operating Environment ............................................................................. 14
Installing a Router Bit ................................................................................ 15
Selecting Bits ............................................................................................ 16
Installing a Drill Bit ..................................................................................... 17
Operation ................................................................................... 19
Capacities of the Machine ......................................................................... 19
Variable Cycle Speed ............................................................................... 20
Janka Hardness Chart .............................................................................. 22
Pocket Depth Adjustment .......................................................................... 23
Selecting Screws ...................................................................................... 24
Depth Gauge ............................................................................................ 25
Pocket Hole Positioning ........................................................................... 26
Fence Adjustment ..................................................................................... 26
Perpendicular Guide Adjustment .............................................................. 27
Maintenance .............................................................................. 28
General Maintenance ................................................................................ 28
Cleaning .................................................................................................... 28
Maintaining Motors .................................................................................... 29
Service ....................................................................................... 29
Removing Motors ..................................................................................... 29
Installing Motors ....................................................................................... 30
Adjusting the Guide Arms ......................................................................... 31
Lubricating the Guide Arms & Bushings .................................................. 32
Replacement Parts & Repairs .................................................................. 32
Adjusting the 3-Way (Poppet) Valve ........................................................ 33
Dust Collection ........................................................................... 34
Specifications ............................................................................. 35
Accessories ................................................................................ 35