Safco 8962 Assembly Instructions Manual

Page 1
Refreshment Center
MODEL
NUMBER
8962
IMPORTANT
ASSEMBLY INSTRUCTIONS
W
I
F
Y
E
AA
D
A
P
READ and FOLLOW these instructions carefully!CHECK ALL PACKAGING - there may be parts in it!SORT and COUNT your parts - compare with the list below. If you find problems,
refer to the Product Warranty Registration form included with this product.
X
V
W
E
GG
AA
CC
C
I I
EE
G
BB
FF
Z
DD
HH
B
E
S
R
H
Q
N
U T
O
D
TOOLS REQUIRED: Phillips Screwdriver
(Two People Recommended)
When ordering replacement parts,
please specify color.
PARTS LIST
LETTER
CODE
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
DESCRIPTION
Left Side Panel 1 8962-02
Right Side Panel 1 8962-03
Screw Post 18 HFFMFB
Locking Cam 18 HFFMFC
Small Screw, 1/2”L 41 3695-28
Left Cabinet Rail 1 1905-15
Right Cabinet Rail 1 1905-16
Half-Shelf 1 8962-07
Back Panel 1 8962-04
Bottom Panel 1 8962-05
Swivel Caster 2 8918-25
Screw, 5/8”L 16 8918-22
Swivel Caster with Brake 2 8918-24 Hinge (may be with Plate, P) 4 8919-16
Left Door Panel 1 8962-08
Hinge Mount Plate 4 8919-14
Right Door Panel 1 8962-09
Lock Assembly w/Keys 1 3695-13
QTY.
PART NO.
J
K
M
L
For questions or concerns, please call
Safco Consumer Hot Line
ASSEMBLED UNIT
MODEL 8962
1-800-664-0042
available Monday-Friday
8:00 AM to 4:30 PM (Central Time)
(English-speaking operators)
PARTS LIST
LETTER
CODE
T
U
V
W
X
Y
Z
AA BB CC DD
EE FF
GG
HH
I I
JJ
DESCRIPTION QTY. PART NO.
Lock Plate 1 3965-15
Shelf Peg 4 HSFBNZ
Adjustable Shelf 1 8962-06
Top Panel 1 8962-01
Drop Leaf 2 8962-10
Piano Hinge 2 8962-29
Drop Leaf Hinge 2 8962-30
Drawer Screw 8 8962-27
Drawer Side 2 8962-20
Drawer Back 1 8962-13
Inner Drawer Front 1 8962-12
Drawer Bottom 1 8962-22
Outer Drawer Front 1 8962-11
Handle Screw 4 8962-26
Handle 2 8962-31
Left Drawer Rail 1 8962-17
Right Drawer Rail 1 8962-18
Door Plate (not shown) 1 8919-15
8962-37: 1 of 4; Rev. 1; 05/07
Safco Products Company, New Hope, MN 55428
Page 2
Properly identify the four types of rails used!
The Cabinet Rails F , G have C-shaped cross sections; rollers are at the FRONT, and the Left Cabinet Rail is stamped “CL” near the roller, while the Right Cabinet Rail is stamped “CR”.
The Drawer Rails HH , I I have L-shaped sections; rollers are at the BACK, and they are stamped “DR” for Right and “DL” for Left.
USE THIS HOLE
FOR FRONT
SCREW
F
QQ
Q
QQ
HH
QQ
Q
QQ
G
QQ
Q
QQ
QQ
Q
QQ
Locate the A Left Side Panel and the B Right Side Panel, and
1
lay them down on a smooth, clean surface with the holes facing up. Insert three C Screw Posts into the holes at the back edge of both Side Panels. Insert two Screw Posts into the holes near the upper end of each Side Panel as shown. Insert D Locking Cams into the LARGE holes of the Side Panels with the arrows pointing toward the nearest TOP or BOTTOM edge. Using three E Small Screws, attach the F Left Cabinet Rail to the A Left Side Panel, just below the upper Locking Cams and with the roller end closest to the front. Make sure the front screw uses the hole nearest the roller. Repeat with the G Right Cabinet Rail on the B Right Side Panel.
E
I I
FRONT
F
D
G
C
FRONT
Lay out the H Half-Shelf and the I Back Panel with the
2
large holes facing up, and the J Bottom Panel with the side that has only four holes facing up.
Insert D Locking Cams into the large holes in the back panel and Half-Shelf with the arrows pointing toward the nearest SIDE edge. Insert four C Screw Posts into the Bottom Panel.
Raise the B Right Side Panel so it is perpendicular
3
to the work surface with the roller of the Cabinet Rail up. Align the three Screw Posts along the back edge of the Side Panel with the corresponding holes on the right edge of the I Back Panel. With the arrows on the Locking Cams pointing toward the Screw Posts, insert the Screw Posts and fasten by turning each of the engaged cams CLOCKWISE as far as they can turn.
IMPORTANT: to prevent possible damage during assembly, a second person should help keep the panel supported in its upright position.
A
H
I
D
J
Raise the A Left Side Panel so it is perpendicular to
4
the work surface. Align the three Screw Posts at the back of the Side Panel with the corresponding holes on the left side of the Back Panel, but do not push the panels together yet. With the Cams of the H Half-Shelf facing the bottom of the unit, align the holes in the ends of the Half-Shelf with the Screw Posts near the front edges of both Side Panels. With the arrows on the Locking Cams pointing toward the Screw Posts, carefully slide the parts together and fasten by turning each of the engaged cams CLOCK­WISE as far as they can turn.
B
C
ROLLER
I
CAMS
8962-37: 2 of 4; Rev. 1; 05/07
Safco Products Company, New Hope, MN 55428
B
SCREW
POSTS
H
CAMS
A
BOTTOM
Page 3
Position the J Bottom Panel so the Screw Posts
5
line up with the holes in the bottom ends of the left and right Side Panels, and with the arrows on the Locking Cams pointing toward the Screw Posts, insert the Screw Posts into the holes and secure by turning each of the engaged cams CLOCKWISE as far as they can turn.
SCREW
POSTS
Fasten the two K Swivel Casters with Brakes near
6
the front edge of the Bottom Panel using four L Screws per caster. Fasten the two M Swivel Casters to the other end of the Bottom Panel near the back using four L Screws per caster.
FRONT
J
K
L
BACK
M
Carefully lay the unit on its left side. Using a soft hammer or
7
mallet, tap the N Hinges into the recesses on the O Left Door Panel. Use the pre-installed screws to fasten the P Hinge Mount Plates into the pre-drilled holes on the Left Panel. If the Hinge and Mount came in separate pieces, bend the arms of the Hinges and insert the slots of the arms over the Hinge Mount Plate set screws. Adjust door position and tighten the set screws. Turn the unit onto its right side, and repeat with the Q Right Door Panel. Attach the JJ Door Plate to the left door with one E Flat-Head Screw. Part of the Door Plate will extend beyond the edge of the door.
SLOT
ARM
Carefully stand the unit upright. Insert keyhole side of
8
the R Lock Assembly (with keys removed), into the large hole in the Q Right Door Panel from the interior (hinge side). Fasten the lock assembly to the door using two E Small Screws.
Fasten the S Lock Plate to the underside of the Half­Shelf using two E Small Screws.
Insert the four T Shelf Pegs into the desired set of holes (all on the same level) in the center of each Side Panel. Slide the U Adjustable Shelf into position, with the finished edge toward the door opening.
If necessary, center the Door Panels by adjusting the set screws on the Door Hinges as needed.
Prevent the assembled unit from rolling by activating the brakes on the Swivel Casters with Brakes.
8962-37: 3 of 4; Rev. 1; 05/07
SET
SCREW
Safco Products Company, New Hope, MN 55428
TIGHTEN
SET
SCREW
E
JJ
RIGHT DOOR PANEL
Q
NOT SHOWN
LEFT
PANEL
P
N
P
O
S
U
SWIVEL CASTERS
WITH BRAKES
N
HALF-SHELF
E
R
Q
T
Page 4
Lay the V Top Panel down with the holes
9
facing up. Place the W Drop Leaves at each end, also with the holes facing up, as shown in the illustration. Attach a X Piano Hinge to each joint between Drop Leaf and Top Panel, using eight E Small Screws per Hinge. Add four C Screw Posts to the Top Panel, one near each corner. Screw the Y Drop Leaf Hinges into place as shown, making sure the LONG arm of the Hinge faces the center of the Top Panel. Use two E Small Screws per Hinge.
With two people, carefully lift and turn the Top
10
Panel assembly over the Left and Right Side Panels, and guide the Screw Posts into their proper holes. Secure by locking the Cams, as before.
Attach the free end of each Drop Leaf Hinge to its Side Panel, using E Small Screws.
Y
C
W
X
E
V
W
E
With the special Z Drawer Screws, fasten one
11
of the AA Drawer Sides to the BB Drawer Back and the CC Inner Drawer Front, making sure all grooves face the drawer center. Carefully slide the DD Drawer Bottom into the grooves.
GROOVES
BB
NO
HOLES
DD
Attach the EE Outer Drawer Front to the drawer by
13 14
inserting FF Handle Screws through the inner Drawer Front, the Outer Drawer Front, and into the GG Handles (use the OUTER sets of holes). Tighten securely. Attach the HH Left Drawer Rail and the I I Right Drawer Rail to the drawer, with the rollers toward the back, using three E Small Screws each.
FF
HOLES
CC
ROLLER
Z
AA
I I
12
Now fasten the other AA Drawer Side, with Z Drawer Screws.
AA
Z
Install the drawer: lift the back rollers on the Drawer Rails over the front rollers on the Cabinet Rails, tilt the drawer enough to start the drawer moving, and lower the drawer to push it all the way into place.
HH
E
8962-37: 4 of 4; Rev. 1; 05/07
Safco Products Company, New Hope, MN 55428
EE
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