SS385HF
LAND
ROVER
DISCOVERY
3
2.7L
TDV6 SE
27t06t06
ITEM
DESCRIPTION
QTY
PART
NO
1
BODY
-
SNORKEL
1 830-1
33-800
2 31/d'
AIR
RAM
ASSEMBLY
1
000-135-650
3
BRACKET
.
UPPER
MOUNTING
1
830-032-800
4
BOLT
-
HEX
-
6mm
x 1.0 x
'14mm
(SEMS)
3
000-002-1
00
5
POP
RIVET
-
4.8mm
r
14mm
I
000-958-350
6
STUD
-
S/S
-
8mm
x 1.25
x 25mm
O/L
2
000-1
1
0
7
WASHER-BODY-8mmx30mm
2 000-311
8
NUT-NYLOC-8mmx1,25mm
2 000-205
I
STUD
-
S/S 6mm
x 1.0
x 25mm
OL
J
000-1
08
10
WASHER-BODY-6mmx20mm
3 000-321
11
NUT-NYLOC-6mmx1.Omm
3
000-204
12 DUCT
-
CONNECTING
1
830-023-800
13 CUFFED
HOSE
-
82mm
lD x 750mm
1 000-887-075
14 CLAMP
HOSE
-
80/100mm
2
'fu0-gog
15 SEAL
_
FOAM
1 830-410-800
16
TEMPLATE
_
GUARD
1
830-017-800
17
TEMPLATE
-
lNNffiR GUARD
1 830-217-800
18
TEMPLATE
_
MOUNTING
BRACKET
1 830-217-825
19
TEMPLATE
-'A'
PILLAR
TRIM
1
830-217-850
20
HOSE
-
CLAMP
-
SIZE
56
(BLACK)
1
000-914/B
Manufactured
by
Safari
Automotive
Technologies
Pty
Ltd
73 Merrindale
Drivä,
South
Croydon
Victoria
3.136
Australia
Te!; +61
3 9761
7244
Fax=
+61 3 9761
7665
www.saf
arisnorkel.com
ABN 88
071
262756
INST'qLL!-aTIC}N
GUIOE -
SFIFf:Ir*I
SSSEISHF
Pla€,E '
i
gF
6
.....x*l+r:t§tlirL:iii.rr:''i1§t...a,a:i:-.,
-
?:ä:lr$
'-'
FAM
SS385HF
LAND ROVER DISCOVERY
3
2,7L TDV6
SE
Fitment
to:
Right hand
side
Fitting
time:
Approximately 180
minutes
Special
Tools:
Air hacksaw
Step drill
Sikaflex
227
adhesive
sealant
Smm
Specialist
drill
bit
for hard
steel
Pop rivet
gun
Prior
to commencing the
installation.
it is
the
installer's
responsibility
to
verify that all components and
particularly
the template
(ltem
'16)
are correct.
-=
-r=
-
=
-
-r',
-
=---
-=
-=
r'.
-
Ä-^^
-A-:ea-=-=s--:-.
-
Rigl'rt haric Lv-eel
arcn 'er
Tape the template onto the
guard
after aligning the
top
edge of the
template
along the
lower
crease
and the
rear edge of the
guard.
using the two
cut-outs
of the
template
as
a
gu
oe.
. -^
;
j=
- -f
ne^.
-a'(
a
lOf
t^e
v
! . e
Yv
rg
e ocs
t o.s ar"rc
remove
the
*.".
Drill a
pilot
hole for
each
marked
hole
positions.
Using the step drill, drill
the
2 lower
and the top centre
holes
to
14mm.
Drill
the
2 fronl holes
to
16mm.
Deburr
and
paint
holes.
:-:'a:::i servrce
manual.
-
A r ntake
grille
and air ducting
-
A'
pillar
trim
§ryeäry
I
.ff
3
Drill 14mm Diameter Holes Drill
'l6mm
Diameter Holes
INST!"tt--Lt:1Tt§§r GLJ!ilE
qHFl:lt?t
SSSBSHF PrqGE - a [fF 6
6
Tape
the
inner
guard
template
(ltem
No.
17) into
position,
aligning
the
template
with the standard air
intake
hole.
Using
a
felt
tip
pen,
mark
the
section
of
panel
that
is required to
be
removed.
Remove
the template
and
with an
air
hacksaw, cut
away the
marked
section
of
inner
guard panel.
Fold down
any sharp edges,
deburr
and
paint
all sudaces.
-:ce
:'9
-cL'ting
bracket
-.=-=
='.=
:=^.
\c.'1Bi
in:c
E,:s::-
a
3-
-Et^e
temc ate
-c
-
-=>
-
=
-^^
^j
+- n
^
Using
a
fe{t
tip
pen"
rnant<
all
mounting
bracket
hole
positions
and
remove template. Using a
specialist drill
bit
for hard
steel
at
the
recommended
drill speed,
drill
the 5
marked
hole
positions
to
5mm diameter.
Apply
Sikaflex
adhesive
sealant to
the upper
mounting
bracket
surface.
Apply
Sikaflex
adhesive sealant to
the underside
of the
pop-rivets
(ltem
No. 5) and secure the
mounting bracket to the
'A'
pillar.
r
Apply Sealant and
lnstall A-Pillar
Bracket
Fold sharp
edges
down
INSTTqLLF}TION GLJIDE
. g'qF'qI?I
§§3E3HF
F3rqGE
-
3 C]F 5
Tape
the
'A'
pillar
trim template
into
position
on the
underside
of the
'A'
pillar plastic
trim
(note:
cut away
the
foam
edging
from
the
plastic
trim
to
insert
the template).
Mark the
2 hole
positions
on the
'A'
pillar plastic
trim
and
remove
the
template.
Drill
the
2
marked hole
positions
to
6mm and
mark
a straight
line either
side of the
holes.
Using the air
hacksaw, cut
the
required
slot
in
the
'A'
pillar plastic
trim. Note: cut
'lhe
outer
side of the trim
first
then
:-e
'^er
side
to
prevent
the trirn
'-:- :"a:k,ng. Using a
f ile.
smco:A
lf required, Remove
'A'
pillar
trim
and
file
the slot
larger where
need
tc achieve clearance.
lnstall
the cuifed
hose
lhro-c^ r'e
agin
^c
e
^:^e g-"'i.'a..a:
-g:'e
:--eJ'cse
,','-
s:'eeo ^g i'rc-3^
:-3
^:e'^a
ca\'ry,.
Feec
the currfeo
'ose
'cht
up io the
hole in
the
^ner
guard.
Position
the
hose clamp
onto the
end
of the cuffed
hose, install
the
connecting
duct
into
the cuffed
hose, with
the connecting
duct and
cuffed hose correctly
positioned,
fasten
the
hose
clamp.
lnstall A-Pillar Trim
lnsert Cuffed Hose
t
Align
Template
Hose Clamp
lnstall Air
Cleaner
Duct
A-Pillar Trim
I
Drill
iN§TfqLi-l.q'flsN
§i-JtäH
§r;{Fiqrci §§§*sHtr $}iä§B
*
4 §l§ tä
10
Hose
Clar;
{
Drill
the
3
connecting
duct
mounting
hole
Positions
to
5mm
and
secure
the
connecting
duct
to
the
inner
guard
Panel
using
PoP
rivets
(ltem
no.5).
lnstall
the
3
x 6mm
studs
and
2
x
3--
studs
into
the
snorkel
bodY
-se1s
Dcsition
the
hose
cla-c
=
^
-ea
hose
and
aa'?'-
-
--
!
-r
-::a
.-3
s-:'<er
bodY
on:c:-3
^
.f3
C^^/{^
^^^
--1
-
v
_
-
J
.
F.Ä.F:
'r
=:
-
-=
-'-.'
-- ---''
=-^
.--<_=-
--:
-
-
=-
-
=--
-
the
sncrrte
c33r
:3
3-a'3
a^3
upper
mounting
bracket
using
necessary
hardware.
With
the
cuffed
hose
correctlY
Positioned
onto
the
snorkel
bodY
snout,
fasten
the
hose
clamP.
Remove
the
self-adhesive
backing
f rom
the
foam
seal
(ltem No.
15)
and
secure
to
the
connecting
duct.
Apply
a
liberal
amount
of
Sikaf
lex
adhesive
sealant
to the
inside
of
the
connecting
duct
and
around
the
intake
snout
and
f lange
of
the
air
filter
housing,
to
ensure
a
watertight
connection
is achieved.
Carefully
re-install
the
air
filter
housing
into
position, ensuring
all
surfaces
seal
together
correctly.
llcse
ClamP
with
head
facing
wheel
well
Cuffed
Hose
11
Sno-kel
&oc-'
\{,
13
APPIY
Sealant
"..
around
edge
Drill
&
Pop-Rivet
/
lg
12
With
the
snorker
body
correctry
sec-.eo
to
the
guard and
upper
mounting
bracket.
check
the
clearance
o,
l-e
s^c.<e
cct
le
a:rve
to
thä
bonnet
rn
the
open
and
closed
oositrcn
4
,eC-'33
re-3
3^:.e
SrSr(e
bOJl'O':'e
guard
tO
aChieve
adeCuate
clearalCe
Peel
off
adhesive
backing
and
place
over
-
duct
li'{§T'Sq
[*!-l--{T
iÜ1",}
{§Llt*§:
§ft§{El?i
§S§§§!{!*
pfiGH
*
ä
ils
ffi
Stock
air
fitter
assembtY
15
Carefully
re-fit
the
air
filter
element
and
air
filter
lid, ensuring
not to
disturb
the
sealed
connection
of
the
air
intake.
Place
a
piece of
strong
adhesive
lape
over
the
centre
mounting
hole
c,ss
tion
of
the
wheel
arch
Iiner
in
:re
ccdy.
blanking
off
the
hole.
=e-
-s:a
::e
wheel
arch
I
ner.
Do
not
install
the
centre
Plastic
retaining
cliP
of
the
wheel
arch
liner.
Wheel
arch
with
liner
removed
TaPe
over
liner
mounting
hole
Liner
installed
orer
tapedover
mounting
hote
16
lnstall
air
ram
assembly
to
the
snorkel
bodY
and
fasten
hose
clamP.
NB: lt
is
the
installer's
responsibilitY
to
ensure
all
con
nections
are
watertight.
For an
on-line
colour
copy
of
these
instructions,
please see:
ManufacturedbySafariAutomotiveTechnologiesPty.Ltd
73
Merrindale
Drive,
souirr
croyoon
victoria
3'13G
Aus'iralia
täl:
+61
3 9761
7244
Fax:
+61
3 9761
7665
www.
saf
arisnorkel.com
ABN
88
071
262756
IN5T!:ILLFITIC]N
GUIDE
-
grlFF|rd!
S53A5HF
PI=IGE
*
5
ÜF
6
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