product is warranted against defects in
materials and workmanship for a period of three years from date of
shipment.
Duration and conditions of warranty for this product may be superceded
when the product is integrated into (becomes a part of)other Sacher
Sacher Lasertechnik
Lasertechnik
Group
Group
products. During the warranty period, Sacher
will, at its option, either repair or replace products
which prove to be defective.
The warranty period begins on the date of delivery or on the date of
installation if installed by Sacher Lasertechnik
Group
.
This warranty is in lieu of all other guarantees expressed or implied and
does not cover incidental or consequential loss.
Copyright 2008, Sacher Lasertechnik
Group
. All rights reserved.
Information and advice about the performance or operation of Sacher
Lasertechnik
Group
products is available from our web site and our
applications engineers.
For quickest response ask for ‘Technical Support’ and have your model
and serial number available. Support is available by:
Sacher Lasertechnik
Group
Rudolf-Breitscheid-Str. 1-5
35037 Marburg, Germany
Tel: +49 6421 305 – 0, Fax: +49 6421 305 - 299
Contact@sacher-laser.com
or
5765 Equador Way
Buena Park, CA 90620
USA
Tel.: +1 800 352 3639, Fax: +1 714 670 7662
User Manual Laser Diode Controller PilotPC Printed: Sep-10
Part Number:
Page 3
Sacher Lasertechnik
Content
Group
General Information 2
General Description ....................................................2
The PilotPC Laser Driver is a highly precise controller for laser diodes.
The laser current or the optical output power and the temperature of the
connected laser diode can be precisely regulated.
In case of the piezo option also the piezo voltage could be controlled.
The laser driver is managed by a modern 16 Bit ucontroller with
internal flash memory. So it is possible to update the firmware of the
driver.
The main focus, when designing the driver, was, to give the customer a
low noise laser driver. The output power stage of the laser driver is not
designed in switchmode power supply technology.
This causes some more thermal power losses and makes a internal fan
necessary.
The PilotPC power stage is a further development of our previous
design which is working since more then 10 years in Sacher
Lasertechnik products. So we are sure to give you a high quality and
well approved instrument.
For automated control, a GPIB/IEEE-488.2 , a RS232 and a USB
interface allows remote programming and readout from personal
computers. All instrument functions accessible from the front panel are
also accessible through the interface bus, allowing control or testing of
the laser system. In addition, a LabVIEW® instrument driver is
available free upon request.
For quick and easy operation without confusing multilayer menus, the
front panel of the PilotPC is divided into two major sections, TEC and
LASER Control. The display section allows monitoring of control
parameters for TEC (Thermo electric cooler) and laser diode.
The PilotPC incorporates proven laser protection features, including
exclusive clamping current limits, output shorting circuits and slowstart turn-on. In addition, power-line transients are suppressed with AC
line filters .
User Manual Laser Diode Controller PilotPC 2
Page 6
Sacher Lasertechnik
Group
Block Diagram
Simplified Laser Current Control Block Diagram
As shown in the block diagram the laser current source is controlled by
the uController. Current control loop and power control loop is build in
hardware. Only the set values are given by special DAC units. The
uController also has several supervising functions like
- Diagnostic
- Monitoring
- Protection
Some supervising features are
- Wiring resistance measurement
- 16Bit LD Voltage measurement
- Softstart
- Laserpower calculation
12 Bit LOW Noise
DAC
I/P-Mode
14 Bit LOW Noise
DAC
uController Unit
16 Bit High Speed
ADC
LimitOpen Load
Compliance
Voltage
Control
LD Current
Control
LD Power
Control
Detection
LD Current
Source
PD Amplifier
Polarity
Control
User Manual Laser Diode Controller PilotPC 3
Page 7
Sacher Lasertechnik
AD590 Current to Voltage Transmitter
Group
Simplified Temperature Control Block Diagram
The main temperature control blocks are build in software.
This has some advantages for the user.
- free programmable PID Setup
- free programmable current limit
Also some diagnostic features are implemented to protect the laser
diode
- Open load detection of TEC
- Bad heat sink detection
- temp watch window supervising
- Open/ short circuit detection in sensor lines
uController Unit
Open Load
Detection
Limit
PID Controller
Sensor Control
Diagnostics
12 Bit DAC
16 Bit High Speed
ADC
TEC Current
Control
TEC
Current
Source
NTC Signal Amplification
User Manual Laser Diode Controller PilotPC 4
Page 8
Sacher Lasertechnik
Amplitude
u
C
o
n
o
e
r
Group
Piezo Control Block Diagram
The piezo driver is an option for the PilotPC useful for many TDLS. It
can be equipped with the original configuration or upgraded at a later
point of time.
When the piezo driver is installed the PilotPC will automatically detect
the board and activate the additional menus which are available under
the “Scan” Button.
The main piezo features are
- build in DDS function generator
- High resolution offset adjust
- continuous frequency and amplitude adjust
External Modulation Input
High Resolution
DAC
t
Offset Control
FG Enable
Freq. Adjust
+
Piezo Enable
Piezo
Amplifier
r
l
l
Function
Generator
Waveform Select
Diagnostic
User Manual Laser Diode Controller PilotPC 5
Page 9
Sacher Lasertechnik
Group
Environmental Setting Up Conditions
The Laser Driver should placed in horizontal condition.
The user must take care that the Key Switch is not blocked (could easily
reached by the user)
The user must take care that the fan output on the rear side is not
blocked.
Rear Side ON/OFF Keyswitch
The key switch disconnects the main power supply from the driver.
The switch acts as security feature to prevent user for dangerous laser
light.
The key switch also acts as an general ON/OFF switch witch should be
used (opened) when the driver is not used.
The laserdiode current source should be shut down before the key
switch is opened. Otherwise load dump pulses could damage the
laserdiode
The key is only removable in “OFF” position.
Other Laser Safety Components
Acoustical warning
Before laser emission starts, an acoustical warning will happen.
A beep sound will come every second. The warning time is adjustable
by user . The minimum ON-delay is 2 seconds.
Laser Emission indicator lamp
A red LED indicator lamp on the front panel in the Laser ON/OFF
button will blink while the acoustical warning time is running and
will be switched ON when the laser is on.
When the PilotPC is switched ON a lamp test switch ON every
indicator lamp on the front panel.
Interlock Port
The interlock port acts as a security feature.
If the interlock loop is opened the laser current source will be disabled.
For a more detailed description see chapter interlock port.
Laser Emision indicator lamp
User Manual Laser Diode Controller PilotPC 6
Page 10
Sacher Lasertechnik
Pilot
Laser
heat sink
piezo input
Group
Getting Started
The laser system consists of an electronic controller unit – the PilotPC –
and an external laser head. This configuration allows flexible use of the
laser system possible since the laser head can be positioned freely in an
optical setup.
Laser and controller are connected by two cables, which allows the
controller to be include in a rack.
This modular design enables you to switch wavelengths simply by
changing the laser head (heads are available separately).
MOD input
User
interface
Laser
output
User Manual Laser Diode Controller PilotPC 7
Page 11
Sacher Lasertechnik
Group
Laser Diode Configurations
The laser diode is connected over the “LASER CONNECTOR” on the
rear panel of the driver. To get the full performance and safety please
only connect a special laser head from Sacher Lasertechnik.
These laser heads incorporate several features.
- Short circuit relay for the laser diode
- Input filter network for current transient protection
- Interlock loop
- bias-T option for high frequency modulation
- separate calibrated photodiode for const power mode (only for high
power TIGER systems)
For maximum flexibility and laser safety the driver supports 4 different
laser diode configurations which are shown in the following schematics.
Configuration 1 (common cathode)
Laser Diode
Laser Diode Controller
2
4
7
8
3
9
6
1
5
S
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock
2 = Photodiode Cathode
3 = Ground for Laser Diode
4 = Photodiode Anode
5 = GND for Interlock
6 = Safety Relay Plus
7 = Laser Diode Minus
8 = Laser Diode Plus
9 = Safety Relay Minus
S = Shielding
User Manual Laser Diode Controller PilotPC 8
Page 12
Sacher Lasertechnik
Group
Configuration 2
Laser Diode
S
Configuration 3
Laser Diode Controller
2
4
7
8
3
9
6
1
5
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock
2 = Photodiode Cathode
3 = Ground for Laser Diode
4 = Photodiode Anode
5 = GND for Interlock
6 = Safety Relay Plus
7 = Laser Diode Minus
8 = Laser Diode Plus
9 = Safety Relay Minus
S = Shielding
Laser Diode
Laser Diode Controller
2
4
7
8
3
9
6
1
5
S
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock
2 = Photodiode Cathode
3 = Ground for Laser Diode
4 = Photodiode Anode
5 = GND for Interlock
6 = Safety Relay Plus
7 = Laser Diode Minus
8 = Laser Diode Plus
9 = Safety Relay Minus
S = Shielding
User Manual Laser Diode Controller PilotPC 9
Page 13
Sacher Lasertechnik
Group
Configuration 4 (common anode)
Laser Diode
Laser Diode Controller
2
4
7
8
3
9
6
1
5
S
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock
2 = Photodiode Cathode
3 = Ground for Laser Diode
4 = Photodiode Anode
5 = GND for Interlock
6 = Safety Relay Plus
7 = Laser Diode Minus
8 = Laser Diode Plus
9 = Safety Relay Minus
S = Shielding
For proper and safety operation you have to select the right laser setup
settings in the LASER SETUP menu.
The following list gives you the correct polarity setting.
TEC and temperature sensor are connected over the “TEC
CONNECTOR” on the rear panel.
The laser driver supports two different types of sensor.
- AD590 (temperature Transducer)
- 10K NTC (Thermistor)
The sensor could be selected in the “Temp Setup Menu”
For best operation of the temperature controller the right PID Settings
must be found. This could be done by testing or calculating the TEC
and laser head behavior.
For testing and qualifying the heating / cooling process the laserdriver
provides test functions where the user easily could calculate process
response time and amplification.
The temperature controller is internal realized as a PID controller, so
the user has to setup 3 parameters.
TEC Configuration
TEC Controller
2
3
9
6
Voltage
Reference
1 = n.c.
2 = Temperature Sensor AD590 Plus
3 = Temperature Sensor AD590 Minus
4 = n.c.
5 = n.c.
6 = GND
7 = TEC Element GND
8 = TEC Element Output
9 = NTC Sensor Plus
S = Shielding
8
7
5
1
4
S
Temperature
Controller
Set Point
User Manual Laser Diode Controller PilotPC 11
Page 15
Sacher Lasertechnik
Group
Interlock Port
The interlock port is one of several safety features.
The port acts as input port for a safety contact and as an indicator port
which could drive a LED.
The port is internally hardwired to the laser power supply so that an
open interlock loop will directly cause a shut down of the laser.
Possible Interlock Configurations
Safety Swich
Optical coupled Output
User Manual Laser Diode Controller PilotPC 12
Page 16
Sacher Lasertechnik
PE Switch
Group
IEC Line Connector
PE Switch
The PE switch is used to improve the noise behavior of the laserdiode
current source. In some cases, especially when external measurement
equipment is connected to the laserhead or the laserdriver, line
frequency noise comes up.
Sometimes it helps to open the PE Switch.
Switch Pos.
S Electronic Ground of the Laserdiodedriver
are connected to PE (Protective Earth) with high
resistance
PE Electronic Ground of the Laserdiodedriver
are connected to PE (Protective Earth) with low
resistance
PilotPC
Laserdiode
Current Source
User Manual Laser Diode Controller PilotPC 13
Page 17
Sacher Lasertechnik
Group
Housing Description
User Manual Laser Diode Controller PilotPC 14
Page 18
Sacher Lasertechnik
Dial + Button
On/Off
MODE
P MODE
TEC
T SET
T WATCH
DISPLAY
Front Panel
LINE
Group
This section shows the front-panel elements.
The front panel consists of a blue graphic display and a foil keypad-
List of Front panel Elements
Element Description
Line Button To switch the driver ON/OFF
Graphic Display
Incremental jog
Menu Button
Laser ON/OFF Button
To switch the laser ON/OFF
with Laser Warning Indicator
I-Mode Button Constant current mode
P-Mode Button Constant power mode
SCAN Button Sets Scan Options
I-Tec Button To switch the TEC (Thermo Electric
Coolser ON OFF)
T-Set Button Sets the laser diode temperature
T-Watch Button Switch the T-Watch Mode ON /OFF
(Laser is only working when
Temperature is within a given limit)
GRAPHIC
Inkremental Jog
MENU
Laser
I
SCAN
I
User Manual Laser Diode Controller PilotPC 15
Page 19
Sacher Lasertechnik
2 3
4 1
5
9
6
7
8
A
B
Rear Panel
Group
This section shows the rear panel elements.
On this side you find all connectors.
List of Rear Panel elements
Element Description
1 RS232 Interface Connector
2 GBIB Interface Connector
3 PE Switch
4 Safety Interlock Connector
5 Key Switch
6 USB Interface Connector
7 Piezo Input/Output Connector
8 Laser Connector
9 TEC Connector
A Current/Power Signal Modulation Input
B Current/Power Signal Monitor Output
User Manual Laser Diode Controller PilotPC 16
Page 20
Sacher Lasertechnik
2
3
4 1
5
9
6
7 8
A
B
C
D
Group
Rear Panel Piezo Option
This section shows the rear panel elements.
On this side you find all connectors.
List of Rear Panel elements
Element Description
1 RS232 Interface Connector
2 GBIB Interface Connector
3 PE Switch
4 Safety Interlock Connector
5 Key Switch
6 USB Interface Connector
7 Piezo Input/Output Connector
8 Laser Connector
9 TEC Connector
A Current/Power Signal Monitor Output
B Frequency Gen.-Output Signal “External Mode”
C Piezo Modulation Input
D Piezo Sync Signal Output
User Manual Laser Diode Controller PilotPC 17
Page 21
Sacher Lasertechnik
Menus
Group
Level II Menu structure
The menus are organized in a top down tree structure with 4 levels.
Main Menu
I-ModeScanTemperature
Laser Setting
secure area
P-Mode
Scan Setting
Level I Main Menu
Level II
Level III Settings Menus unprotected level
Mode Menus
Temp Setting
Temp SetupSystem InfoScan SetupLaser SetupSystem
System
Setting
Diagnose
unprotected level
to adjust primary parameters
like laser current, temperature ,
piezo voltage
to adjust secondary parameters
like modulation enable, TEC enable,
User Manual Laser Diode Controller PilotPC 18
Page 22
Sacher Lasertechnik
Group
Level IV Setup Menus protected level
to adjust limit parameters or
parameters witch could cause a
damage of the laser system
User Manual Laser Diode Controller PilotPC 19
Page 23
Sacher Lasertechnik
Group
Menu buttons
The menu button is used to navigate between the different menus.
Leve II Level III
Menu
Menu
Level II Mode buttons
The menus are organized in a top down tree structure with 4 levels.
Level II menus are reached by pressing one of the mode buttons.
Mode buttons are
Each level II menu has the following structure.
Laser [mA]
SET 1234.5
ACT -1234.5
I-
Mode
p-
Mode
I-LD: 1234,5 mA
POS I-MODE LIM
TEC -4000 mA
AD590 21,00 °C
PZ FG CC EM
RM STA 12345
Scan
T
Set
Laser Status Field
TEC Status Field
System Status
Primary Mode
Settings /Values
User Manual Laser Diode Controller PilotPC 20
Page 24
Sacher Lasertechnik
Group
Laser, TEC and System status field gives the user an direct overview in
every mode.
Laser Status Field
Laser Status field shows the user the most important laser parameters.
These are
TEC Status field shows the user the most important TEC parameters.
These are
- TEC Current
- TEC Temperature
- TEC Sensor
User Manual Laser Diode Controller PilotPC 21
Page 25
Sacher Lasertechnik
Group
System Status
PZ FG CC EM
RM STA 12345
The system status field contains important labels which gives the user
information about specific options and an error code which is generated
by the driver diagnostic module.
Label Description Comment
TC Temperature Coupling
PZ Piezo Driver enabled
FG Function Generator enabled
CC Current coupling enabled
EM External Modulation enabled
RM Driver is in Remote Operation Mode is blinking when a non
valid command is sent
STA Error
Stored set values
All set values will be stored in a non volatile memory so that they are
still present after you turn the driver OFF
The set values are only stored when the driver is
switched OFF by the line switch at the front panel
occurs
Note!
Error code is explained
in the appendix chapter
User Manual Laser Diode Controller PilotPC 22
Page 26
Sacher Lasertechnik
AD590 21,00
°
C
Group
Main Menu
This menu is just to select level II sub menu.
The jog dial is used to select the submenu and the jog dial button is to
enter the menu.
LD Current Menu
Main Menu
Laser
Temperature
Scan
Settings ?
System ?
Laser [mA]
SET 1234.5
ACT -1234.5
In dependence on the Laser Mode (const current or const. power) the
laser current could be adjusted.
Adjusting the current:
- Press the jog dial until the set value is highlighted
- adjust the current by turning the jog dial (current is immediately
changed)
- Press the jog dial until the set value is not highlighted
I-LD: 1234,5 mA
POS I-MODE LIM
TEC -4000 mA
PZ FG CC EM
RM STA 12345
User Manual Laser Diode Controller PilotPC 23
Page 27
Sacher Lasertechnik
Laser Settings
Group
The following settings menu is displayed when the menu button is
pressed.
Ext.ModulationOn
Ext.MonitorLD-Curr
PD CalibtationTable none
IU Characteris.Off
ModeI
Laser Setup ?
Piezo Scan ?
Main Menu ?
System ?
Diagnose ?
Label Description
Ext. Modulation Enables /disabled ext. monitor input
Ext. Monitor Switch ext monitor signal as current
or power indicator
PD Calibration Calibration table select to diplay true
LD Power value
Mode Sets constant power (P) or constant
current mode
Laser Setup Jump to laser setup menu
Piezo Scan Jump to piezo menu
Main Menu Jump to Main menu (Level I)
System Jump to system menu
Diagnosis Jump to diagnosis menu
User Manual Laser Diode Controller PilotPC 24
Page 28
Sacher Lasertechnik
Laser Setup (Secure)
Laser Setup
Group
In the laser setup menu the user will find critical parameters which
could have influence on lifetime and reliability
Therefore this parameters could be secured.
When it is not allowed to change these settings the text “Secure” is
displayed on top of the menu.
How to lock and unlock is described in the programming manual.
I-Limit4000 mA
PolarityPos
U-Compliance10.1 V
U-Relais12.0 V
Cable Resistor593 mΩ
TEC RequriredOn
Label Description
I-Limit Sets the absolute max. current of the LD
Polarity Sets LD Polarity (see chapter Laser Diode
Configurations)
U-Compliance Compliance Voltage is the max input voltage
of the current source affects on the open
circuit detection
U-Relays Controls the supply voltage of the relay (Also
an analogue interface could be realized)
Cable Resistor Important for measuring the Laserdiode
Voltage. When selecting the value a self test
started and the cable resistance will be
calculated in mOhm
TEC Required Laser operation is only possible when TEC is
enabled
User Manual Laser Diode Controller PilotPC 25
Page 29
Sacher Lasertechnik
Step 10.0
AD590 21,00
°
C
Group
IU-Scan Laser Setup
In this mode a single laser scan is initiated.
IU-Scan was build especially for a quick LD characterization.
The user has first to setup the Start,Stop,Step values.
With “Laser ON” the scan starts.
The Laser driver stores Laser Current, Laser Voltage, Photodiode
Current or Ext. Modulation Signal in a internal RAM table.
Over one of the remote Interfaces the data could be transferred to a PC.
The max. table size is 256 lines, 3 rows.
Laser [mA]
Start 0.0
Stop 600.0
ACT -1234.5
The following parameters could be set.
Label Description
Start Scan starting point
Step Scan Step size
Stop Scan stop point
I-LD: 1234,5 mA
POS I-MODE LIM
TEC -4000 mA
PZ FG CC EM
RM STA 12345
User Manual Laser Diode Controller PilotPC 26
Page 30
Sacher Lasertechnik
AD590 21,00
°
C
Group
LD-Power Menu
Photodiode[uA]
SET 1234.5
ACT -1234.5
In dependence on the Laser Mode (const current or const. power) the
photo diode current or the laser power could be adjusted/displayed.
Adjusting the power:
- Press the jog dial until the set value is highlighted
- adjust the power by turning the jog dial (power is immediately
changed)
- Press the jog dial until the set value is not highlighted
Calibration Table
To display the laser power a internal cross table is used.
This table is predefined on a special laser system but could be changed
by the user over the remote interface. You find a detailed description
how change the cross table in the programming manual.
PD-current
[uA]
Crosstable
I-LD: 1234,5 mA
POS I-MODE LIM
TEC -4000 mA
PZ FG CC EM
RM STA 12345
Laser Power [mW]
User Manual Laser Diode Controller PilotPC 27
Page 31
Sacher Lasertechnik
Temperature Settings
Group
LD TEMP Menu
In this menu the laser temperature set point and the actual temperature
are displayed.
Temperature[°C]
SET -20.000
ACT -20.000
I-LD: 1234,5 mA
POS I-MODE LIM
TEC -4000 mA
AD590 21,00 °C
PZ FG CC EM
RM STA 12345
Adjusting the temperature:
- Press the jog dial until the set value is highlighted
- adjust the temperature by turning the jog dial (temp is immediately
changed)
- Press the jog dial until the set value is not highlighted
The following settings menu is displayed when the menu button is
pressed.
TEC On
T-Watch On
T-Watch Window5000 mK
Temp. Setup ?
Menu ?
System ?
Diagnose ?
Label Description
TEC Enables/Disables the temp controller
T-Watch Enables/Disables “T-Watch” function
This function supervised the
temperature of the laserdiode and shut
down the LD current source and
disables the laser when the
temperature is not in the watch
window. When “T-Watch” is enabled
the indicator lamp is on
T-Watch Window Sets “T-Watch” window
Temp Setup Jump to Temp Setup menu
Menu Jump to main menu
System Jump to system menu
Diagnose Jump to Diagnose menu
User Manual Laser Diode Controller PilotPC 28
Page 32
Sacher Lasertechnik
Temperature Setup (Secure)
Temp Setup
Group
In the temp setup menu the user will find critical parameters which
could have influence on lifetime and reliability
Therefore this parameters could be secured.
When it is not allowed to change these settings the text “Secure” is
displayed on top of the menu.
How to lock and unlock is described in the programming manual.
SensorAD590
ITEC-Limit 4000 mA
TEC PowerupOn
TEC PolarityPos
P (KR)
I (TN)
D (TV)250.00 s
10.00 A/K
250.00 s
The following parameters could be set.
Label Description
Sensor The driver supports 10K NTC and AD590
I-TEC Limit Max. allowed current for the TEC
TEC Powerup TEC will be switched automatically on when
the driver powered up.
TEC Polarity In POS position the TEC cools the laser down
when a pos current is floating otherwise the
TEC warms the laser up
P (KR) PID Temp Controller parameter
I (TN) PID Temp Controller parameter
D (TV) PID Temp Controller parameter
User Manual Laser Diode Controller PilotPC 29
Page 33
Sacher Lasertechnik
AD590 21,00
°
C
Group
Scan - Menu
In this menu the piezo functions are configured . In case that there is no
piezo module installed only the current coupling settings are displayed.
Piezo [V]
Ampl. 13.500
Offset -13.500
I-LD: 1234,5 mA
POS I-MODE LIM
TEC -4000 mA
PZ FG CC EM
RM STA 12345
Adjusting the Amplitude /Offset
- Press the jog dial until the set value is highlighted
- adjust the limit by turning the jog dial (I-limit is immediately changed)
- Press the jog dial until the set value is not highlighted
The following settings menu is displayed when the menu button is
pressed.
Scan Settings
PiezoOn
Offset10.000V
Frequ.GeneratorSinus
Frequency12.3 Hz
Frequ. Ampl.13,00 V
Frequ.ModePiezo/External
Curr-CouplingOn
Gain16.6 uA/V P-Mode
Prescale6* ( 99.6 uA/V )
DirectionPos
Menu ?
System ?
Diagnose ?
User Manual Laser Diode Controller PilotPC 30
Label Description
Piezo Disables / enables the piezo driver
Offset Adjust Piezo DC Offset
Freq. Generator Disables / enables freq. generator
Frequency Sets the function generator frequency
Frequ. Ampl. Adjust Piezo Peak Amplitude
Frequ. Mode Sets function generator Output
to Piezo Driver or external FG.Out
Pin
Current - Coupling Disables / enables the current
coupling function
Gain Sets current coupling gain
Prescale Sets current coupling prescale
Page 34
Sacher Lasertechnik
Group
Direction Sets current coupling direction
Menu Jump to main menu
System Jump to system menu
User Manual Laser Diode Controller PilotPC 31
Page 35
Sacher Lasertechnik
Group
Current Coupling Setup
Theory of operation.
Most tunable external cavity diode lasers are fine-tuned electrically with
a piezo actuator. Providing a coupling between the piezo voltage and
the injection current results in a large enhancement of the modehop-free
tuning range of external cavity diode lasers.
The laser driver of Sacher Lasertechnik provides an adjustable coupling
between the piezo voltage and the injection current of the diode laser.
Therefore, the modehop-free tuning range of our Laser systems may be
enhanced by a factor of up to 5. For example, if theoretical modehopfree tuning range is limited to 10GHz, then the modehop-free tuning
range may be increased up to 50GHz with Current Coupling.
Current coupling Block diagram
Piezo Input
Gain
PrescalerDirection
control
Laserdiode Current
Setpoint
In case of I-Mode the laser current will turn up as follows
When direction is POS
Laser current = Laser Current Set + Piezo Voltage x Gain
When direction is NEG
Laser current = Laser Current Set - Piezo Voltage x Gain
DirectionEnableAmplification
Amplification
+
Laser diode
current source
User Manual Laser Diode Controller PilotPC 32
Page 36
Sacher Lasertechnik
DIAGNOSE STA 51
System Settings
Group
Diagnostic Menu
The diagnostic menu gives the user additional text information when an
error occurs. The menu will be permanent updated.
1 Laserhead Loop Open
10 TEC Loop Open
40 Temperature Out Of Range
Interface Sets serial Interface to RS232 or USB
Baudrate Sets baudrate for serial interface
GPIB Address Sets GPIB address
Recall Setting Recalls custom setting
Save Setting Saves all settings to one of 2 custom
settings
LCD Contrast Sets LCD contrast
Beeper Enables/Disables beeper
System Setup Jump to system menu
Diagnose Jump to diagnose menu
User Manual Laser Diode Controller PilotPC 33
Page 37
Sacher Lasertechnik
Group
Beeper
The bepper acts as acoustical warning when the laser is turned on and as
error indicator.
Error beeper messages could be deactivated in the SYSTEM
SETTINGS or over remote interface.
The following table explains the different cases.
Action Beeper sound Could
not be
deactivated
Laser delay count 50ms every
second
Laser on 50ms 3 times X
Laser Current Limit reached 200ms 3 times
Temperature not reached 5ms 150 times
Temp-Watch window true 10ms 2 times
Driver Overtemperature 500ms 3 times X
General fault 5ms 20 times
X
User Manual Laser Diode Controller PilotPC 34
Page 38
Sacher Lasertechnik
Group
Remote Interfaces
The driver is equipped with RS232 , USB and GPIB Interface.
RS232 and USB lead internally to one connection, so it is not possible
to use them simultaneously.
RS232 Port
USB Port
GPIB Port
RS232 Gateway Mode
The RS232 interface could also be used as a connection between the
driver and other smart actuators. The port acts than as communication
gateway. The actuators could only reached by the GPIB interface.
PC
GPIB Mode
When the user sends GPIB commands the driver will automatically
switch in REMOTE condition. In this state the keyboard is disabled,
except the Laser ON/OFF button.
With the menu button the driver gets back in LOCAL mode.
PilotPC
µController
Smart
Actuator
User Manual Laser Diode Controller PilotPC 35
Page 39
Sacher Lasertechnik
Group
System Info Menu
System Info displays information about operation hours and firmware.
Menu Description
Serial No. Displays the serial number
Version Displays the version
Working-Hours Displays the working hours of the
Working-Hours LD Displays the operating hours of the
Userkey
Bootmode Is used if the firmware of the driver
System Info
SW V6.20/HW V7.0/PL V7.1
Serial No. 0504021
Working-Hours: 62:34:56 h
Working-Hours LD: 31:23:45 h
Userkey: 123456
Bootmode: 00 see Manual !
(Important in case of troubleshooting,
support question)
driver
laser current source (turn on time)
must be updated. This could be done
with our Sacher Lasertechnik support
team
User Manual Laser Diode Controller PilotPC 36
Page 40
Sacher Lasertechnik
Group
Driver Secure / Unsecure
The driver could be set in a secure mode.
In secure mode important laser parameters are blocked.
This feature is installed to protect the lasersystem against user operating
errors.
When the driveris is in secure mode the following splash screen came
up when th driver is switched on.
SW V4.00 opt.65C HW V4.00 LC
Serial No. 0504001 Secure
The driver could be unsecured with a userkey which will be provided
By our support team on demand.
The valid userkey could be send via remote interface to to the driver or
could by adjusted in the “System Info” menu with the jog.
Pilot PC 500
System Info
SW V6.20/HW V7.0/PL V7.1
Serial No. 0504021
Working-Hours: 62:34:56 h
Working-Hours LD: 31:23:45 h
Userkey: 123456
Bootmode: 00 see Manual !
When the driver is secured all parameters in “SETUP” level are
disabled against user adjustment,
See also chapter ”Menu”.
User Manual Laser Diode Controller PilotPC 37
Page 41
Sacher Lasertechnik
Group
Specifications
Laser Diode Controller PilotPC 500
Current Source
Drive Current Output
Output Current Range: 0-500mA
Setpoint Resolution: 0.1mA
Setpoint Accuracy: ±0.1% of FS
Noise: <5µA RMS
Temperature Coefficient: <50ppm/°C
Short-Term Stability (1 hr.): <20ppm
Long-Term Stability (24 hr.): <50ppm
Preregulator Voltage
Adjustable : 0-7V
Drive Current Limit Settings
Range: 1-500mA
Resolution: 0.1mA
Photodiode Feedback
Type: Differential 100R Input
Photodiode Current Range : 0-5000µA Range 1
0-500µA Range 2
0-500µA Range 2 *1
*1This is a factory option and must be activated inside the driver.
External Analog Modulation
Input Voltage Range: -10V..+10V
Transfer Function: 60mA/V
Bandwidth(3dB): 6kHz
User Manual Laser Diode Controller PilotPC 38
Page 42
Sacher Lasertechnik
Group
Current Coupling Modulation
Low Volt Input analog Range -20..+20V
High Volt Input analog Range -120..+120V
Low Volt Mode Transf: 28,2..310 mA/V
High Volt Mode Transf: 4,7..51,7 mA/V
(High Voltage Mode = Prescal ON)
Bandwidth(3dB): 6kHz
Laser Current Monitor *2
Output Voltage Range: 0-10V
Transfer Function: 1V/300mA
*2This is Output is not available in the piezo option
Temperature Control
TEC Output
Output Type: Bipolar Constant Current Source
Compliance Voltage: 8V
Maximum Output Current: -2A to 2A
Current Limit Setpoint Accuracy:0.01A
Maximum Power: 16W
Sensor
Temperature Sensor: NTC or IC Temp Sensor AD590
Temp. Control Range : -5 to 30°C (AD590 and NTC)
Temp. Meas. Range AD590: -5 to 30°C
Temp. Meas. Range NTC: -5 to 50°C
Setpoint Resolution NTC: 0.001°C
Setpoint Resolution AD590: 0.001°C
Long Time Stability: 0.05°C
Thermistor Sensing Current: 50µA
Sensor Bias: 5V
Common Data
Dimensions
W x H x D: 270 x 110 x 320 mm
PowerLine
Line Voltage 110V / 115V / 230V
Line Frequency 50-60Hz
NOTES
All values relate to a one-hour warm-up period.
Operating Temperature: 0°C to 40°C
Storage Temperature: –25°C to 70°C
Humidity: 20–85 %, non condensing
User Manual Laser Diode Controller PilotPC 39
Page 43
Sacher Lasertechnik
Group
Laser Diode Controller PilotPC 3000
Current Source
Drive Current Output
Output Current Range: 0-3000mA
Setpoint Resolution: 1mA
Setpoint Accuracy: ±0.1% of FS
Noise: <20µA RMS
Temperature Coefficient: <50ppm/°C
Short-Term Stability (1 hr.): <20ppm
Long-Term Stability (24 hr.): <50ppm
Preregulator Voltage
Adjustable : 0..7V
Drive Current Limit Settings
Range: 1-3000mA
Resolution: 1mA
Photodiode Feedback
Type: Differential 100R Input
Photodiode Current Range : 0-5000µA Range1
0-500µA Range 2 *1
External Analog Modulation
Input Voltage Range: -10V..+10V
Transfer Function: 300mA/V
Bandwidth(3dB): 6kHz
Current Coupling Modulation
Low Volt Input analog Range -20..+20V
High Volt Input analog Range -120..+120V
Low Volt Mode Transf: 141..1552 mA/V
High Volt Mode Transf: 23..258 mA/V
(High Voltage Mode = Prescal ON)
Bandwidth(3dB): 6kHz
Laser Current Monitor *2
Output Voltage Range: 0-10V
Transfer Function: 1V/300mA
*2This is Output is not available in the piezo option
User Manual Laser Diode Controller PilotPC 40
Page 44
Sacher Lasertechnik
Group
Temperature Control
TEC Output
Output Type: Bipolar Constant Current Source
Compliance Voltage: 8V
Maximum Output Current: -4A to 4A
Current Limit Setpoint Accuracy:0.01A
Maximum Power: 32W
Sensor
Temperature Sensor: NTC or IC Temp Sensor AD590
Temp. Control Range : -5 to 30°C (AD590 and NTC)
Temp. Meas. Range AD590: -5 to 30°C
Temp. Meas. Range NTC: -5 to 50°C
Setpoint Resolution NTC: 0.001°C
Setpoint Resolution AD590: 0.001°C
Long Time Stability: 0.05°C
Thermistor Sensing Current: 50µA
Sensor Bias: 5V
Common Data
Dimensions
W x H x D: 270 x 110 x 320 mm
PowerLine
Line Voltage 110V / 115V / 230V
Line Frequency 50-60Hz
Power Supply <150VA
Operating Conditions
Operating Temperature: 0°C to 40°C
Storage Temperature: –25°C to 70°C
Humidity: 20–85 %, non condensing
Standing horizontal without fan obstruction
User Manual Laser Diode Controller PilotPC 41
Page 45
Sacher Lasertechnik
Group
Laser Diode Controller PilotPC 4000
Current Source
Drive Current Output
Output Current Range: 0-4000mA
Setpoint Resolution: 1mA
Setpoint Accuracy: ±0.1% of FS
Noise: <50µA RMS
Temperature Coefficient: <50ppm/°C
Short-Term Stability (1 hr.): <20ppm
Long-Term Stability (24 hr.): <50ppm
Preregulator Voltage
Adjustable : 0..7V
Drive Current Limit Settings
Range: 1-4000mA
Resolution: 1mA
Photodiode Feedback
Type: Differential 100R Input
Photodiode Current Range : 0-5000µA Range1
0-500µA Range 2 *1
External Analog Modulation
Input Voltage Range: -10V..+10V
Transfer Function: 400mA/V
Bandwidth(3dB): 6kHz
Current Coupling Modulation
Low Volt Input analog Range -20..+20V
High Volt Input analog Range -120..+120V
Low Volt Mode Transf: 189..2083 mA/V
High Volt Mode Transf: 32..347 mA/V
(High Voltage Mode = Prescal ON)
Bandwidth(3dB): 6kHz
Laser Current Monitor *2
Output Voltage Range: 0-10V
Transfer Function: 1V/400mA
*2This is Output is not available in the piezo option
User Manual Laser Diode Controller PilotPC 42
Page 46
Sacher Lasertechnik
Group
Temperature Control
TEC Output
Output Type: Bipolar Constant Current Source
Compliance Voltage: 8V
Maximum Output Current: -4A to 4A
Current Limit Setpoint Accuracy:0.01A
Maximum Power: 32W
Sensor
Temperature Sensor: NTC or IC Temp Sensor AD590
Temp. Control Range : -5 to 30°C (AD590 and NTC)
Temp. Meas. Range AD590: -5 to 30°C
Temp. Meas. Range NTC: -5 to 50°C
Setpoint Resolution NTC: 0.001°C
Setpoint Resolution AD590: 0.001°C
Long Time Stability: 0.05°C
Thermistor Sensing Current: 50µA
Sensor Bias: 5V
Common Data
Dimensions
W x H x D: 270 x 110 x 320 mm
PowerLine
Line Voltage 110V / 115V / 230V
Line Frequency 50-60Hz
Power Supply <160VA
Operating Conditions
Operating Temperature: 0°C to 40°C
Storage Temperature: –25°C to 70°C
Humidity: 20–85 %, non condensing
Standing horizontal without fan obstruction
User Manual Laser Diode Controller PilotPC 43
Page 47
Sacher Lasertechnik
Group
Piezo Driver Option
The piezo driver is realized as a piggy back board which could be
installed inside the PilotPC driver.
Standard Sub-D9 FEMALE 1:1 connection rated for 5A.
This connection is required.
Pin Nr. Signal Name Description
1 Interlock
2 PD- Photodiode Signal Minus
3 LD GND Laser Diode Ground
4 PD+ Photodiode Signal Plus
5 Interlock
6 REL+ Safety Relay Plus
7 LD-
8 LD+ Laser Diode Plus
9 GND
User Manual Laser Diode Controller PilotPC 45
Page 49
Sacher Lasertechnik
Group
TEC Supply Cable to Laser Head (TEC OUTPUT)
Standard Sub-D9 MALE 1:1 connection rated for 5A. This connection
is usually required, but optional if temperature control is not needed.
Pin Nr. Signal Name Description
1 MGND
2 AD590+ Temperature Sensor
3 AD590- Temperature Sensor
4
5
6 NTC Temperature Sensor
7 TEC-GND
8 TEC-OUT Peltier Output
9 NTC Temperature Sensor
User Manual Laser Diode Controller PilotPC 46
Page 50
Sacher Lasertechnik
Group
IEEE488 (GPIB) Connector
GPIB Remote Interface Connector
Standard Centronics 24pol FEMALE connection
This connection is only used for Remote Control
Pin Nr. Signal Name Description
1 DIO1 Data input /output
2 DIO2 Data input /output
3 DIO3 Data input /output
4 DIO4 Data input /output
5 EOI End or identify
6 DAV Data valid
7 NRFD Not ready for data
8 NDAC Not data accepted
9 IFC Interface clear
10 SRQ Service reqest
11 ATN Attention
12 SHIELD
13 DIO5 Data input /output
14 DIO6 Data input /output
15 DIO7 Data input /output
16 DIO8 Data input /output
17 REN
18 Shield
19 Shield
20 Shield
21 Shield
22 Shield
23 Shield
24 GND
USB Connector
USB Remote Interface Connector
Standard USB Type B connection
This connection is only used for Remote Control
Pin Nr. Signal Name Description
1 n.c.
2 USBDM Data Plus
3 USBDP Data Minus
4 GND Ground
User Manual Laser Diode Controller PilotPC 47
Page 51
Sacher Lasertechnik
Group
RS232 Connector
RS232 Remote Interface Connector
Standard Sub-D9 FEMALE connector.
This connection is only used for Remote Control.
Use a 1to1 cable for connection with a standard personal computer.
Pin Nr. Signal Name Description
1
2 TxD Output
3 RxD Input
4
5 GND
6
7
8
9
User Manual Laser Diode Controller PilotPC 48
Page 52
Sacher Lasertechnik
Group
Modulation Connector
I/P MOD
The input is used for modulating the laser current or the laser power.
MOD IN is a differential input.
Pin Nr. Signal Name Description
Signal + MOD P Modulation Plus
Signal - MOD M Modulation Minus
Monitor Connector
I/P Monitor
The output is used for monitoring the laser current or the laser power.
Monitor is a differential output.
Pin Nr. Signal Name Description
Signal + I/P MON P Monitor Plus
Signal - I/P MON M Monitor Minus
Function Generator Output
FG OUT
The output is used for modulating an external device
with the internal function generator.
Pin Nr. Signal Name Description
Signal + FG OUT P Functiongenerator Plus
Signal - FG OUT M Functiongenerator Minus
Piezo Modulation Input
PZ MOD
The input is used for external modulation the piezo voltage.
Pin Nr. Signal Name Description
Signal + PZ MOD P Modulation Plus
Signal - PZ MON M Modulation Minus
User Manual Laser Diode Controller PilotPC 49
Page 53
Sacher Lasertechnik
Group
PZ / Function Generator Sync Output
PZ Sync
The output is used for triggering external devices.
Pin Nr. Signal Name Description
Signal + PZ SYNC P Modulation Plus
Signal - PZ SYNC M Minus
Piezo Connectors
Piezo Connectors
Both Piezo connectors are internally connected.
They are used to adjust the laser current /power when
current coupling is activated.
Pin Nr. Signal Name Description
Signal + Piezo + Piezo Signal Plus
Signal - Piezo - Piezo Signal Minus
The counterpart connector is
LEMO FFA.00.250.CPAC29
User Manual Laser Diode Controller PilotPC 50
Page 54
Sacher Lasertechnik
1
Group
Interlock Connector
Interlock Safety Connector
This connection is used for an external safety switch.
It gives an opportunity to connect an external indicator lamp witch is
switched on by the laser controller when the power stage is active.
The switch is ground free (not connected with the internal electronic).
Pin Nr. Signal Name Description
1 I-Signal Interlock Signal
2 I-GND Interlock Signal
4
3 I-Contact Switch
4 I-Contact Switch
LINE Connector
Line connector
Standard line connector with voltage selector and fuse case.
User Manual Laser Diode Controller PilotPC 51
Page 55
Sacher Lasertechnik
Group
Error Codes
The onboard diagnostic module returns the system
status and error flags. The error number is generated
by the sum of each individual error number.
The bits are octal coded ( refer to Table 4).
The following table explains the error origin.
Bit # weight Status / Error
0 1 I-Limit reached
Laser
TEC
1 2 Laser Open Load / Compliance Voltage to low
2 4 Error Laser requires TEC enabled
3 10 Temp Watch Out Of Window
4 20 Temperature Out Of Range
5 40 Temperature Not Reached
Range
Loop
Device
6 100 Modulation Voltage Out Of Range
7 200 Photo Diode Out Of Range
8 400 Piezo Voltage Out Of Range
9 1000 Laser Head Loop Open
10 2000 Extern Interlock Loop Open
11 4000 Tec Loop Open
12 10000 Remote Control Command Error
13 20000 Temperature Coupling out of Range
14 40000 Device Over Temperature
User Manual Laser Diode Controller PilotPC 52
Page 56
Sacher Lasertechnik
Group
Safety Symbols
On the rear side you find a ground connector
This connector is used as a measurement ground.
The connector is not used for supplying the protective earth.
User Manual Laser Diode Controller PilotPC 53
Page 57
Sacher Lasertechnik
Fuse holder and
Voltage selector
Fuse holder and
Group
Fuse Replacement and Voltage Selection
On the rear side you find the fuse holder and voltage selector
Voltage selector
Fuse Replacment
Follow these steps
1. Remove the power cord
2. Remove the fuse holder and replace the fuses
(use 2A T on both fuses)
3. Replace the fuse holder assembly in the rear panel
Voltage Selection
User Manual Laser Diode Controller PilotPC 54
Follow these steps
1. Remove the power cord
2. Remove the fuse holder
3. Rotate the line voltage selector until the correct voltage
appears in the window
4. Replace the fuse holder assembly in the rear panel
Page 58
Sacher Lasertechnik
Group
Declaration of Conformity
DECLARATION OF CONFORMITY
Sacher Lasertechnik
We:
Rudolf-Breitscheid-Str. 1-5
D-35037 Marburg
declare on our own responsibility, that the product:
Kind of equipment: Laserdiodecontroller
Type-designation: PilotPC
Product Options: All Options
is in compliance with following standard(s) or normative documents:
EMC:
DIN EN 55022 (09-2003)
DIN EN 61000-3-2 (12-2001)
DIN EN 61000-3-3 (05-2002)
DIN EN 61000-4-2 (05-2004)
DIN EN 61000-4-4 (07-2002)
DIN EN 61000-4-5. (12-2001)
DIN EN 61000-4-6 (12-2001)
DIN EN 61000-4-8 (05-2004)
DIN EN 61000-4-11 (12-2001)
Safety:
DIN EN 61010-2 (08-2002)
Supplementary Information:
The product herewith complies with the requirements of the Low Voltage
Directive 73/23 EEC and the EMC Directive 89/336 /EEC and carries the “CE”
mark accordingly.
Information and advice about the performance or operation of your
laser is available from our application engineers. For quickest response
ask for “Technical Support” and have your model and serial number
available. Support is available by:
Sacher – Lasertechnik
Rudolf-Breitscheid-Str. 1-5
35037 Marburg, Germany
Tel: +49 6421 305 – 290, Fax: +49 6421 305 - 299
Contact@sacher-laser.com
or
5765 Equador Way
Buena Park, CA 90620
USA
Tel.: +1 800 352 3639, Fax: +1 714 670 7662
Group
User Manual Laser Diode Controller PilotPC 56
Page 60
www.sacher.us
www.sacher.de
Sacher Lasertechnik is leading manufacturer of tunable external cavity diode
range
lasers, ECDLs in Littrow and in
as well as driver electronics for diode lasers and
University
coatings for
knowledge, we
sources for
Support of the
Please contact us with your measurement requirements. We would be proud to
http://www.sacher-laser.com
Company Profile
lasers (ECDLs) with more than 10 years of experience. The product
includes anti-reflection coated diode
Littman/Metcalf configuration
sophisticated measuring electronics.
Sacher Lasertechnik was founded as a spin-off company of Marburg
in 1992. We started up with the manufacturing of anti-reflection
diode lasers according to patent 6,297,066. Based an this key
developed stable, narrow linewidth, wavelength tunable laser
spectroscopy, patent 5,867,512. We gratefully acknowledge the
German ministry of research within contracts 1 3N6693 and13N7156.