Sacher Lasertechnik Pilot PC User Manual

Page 1
Sacher Lasertechnik
Group
Pilot PC Laser Driver
User Manual
http://www.sacher-laser.com
Page 2
Warranty
Group
Service
This Sacher Lasertechnik
Group
product is warranted against defects in materials and workmanship for a period of three years from date of shipment. Duration and conditions of warranty for this product may be superceded when the product is integrated into (becomes a part of)other Sacher Sacher Lasertechnik Lasertechnik
Group
Group
products. During the warranty period, Sacher
will, at its option, either repair or replace products which prove to be defective. The warranty period begins on the date of delivery or on the date of installation if installed by Sacher Lasertechnik
Group
.
This warranty is in lieu of all other guarantees expressed or implied and does not cover incidental or consequential loss.
Copyright 2008, Sacher Lasertechnik
Group
. All rights reserved.
Information and advice about the performance or operation of Sacher Lasertechnik
Group
products is available from our web site and our applications engineers. For quickest response ask for ‘Technical Support’ and have your model and serial number available. Support is available by:
Sacher Lasertechnik
Group
Rudolf-Breitscheid-Str. 1-5 35037 Marburg, Germany Tel: +49 6421 305 – 0, Fax: +49 6421 305 - 299 Contact@sacher-laser.com or 5765 Equador Way Buena Park, CA 90620 USA Tel.: +1 800 352 3639, Fax: +1 714 670 7662
User Manual Laser Diode Controller PilotPC Printed: Sep-10
Part Number:
Page 3
Content
Group
General Information 2
General Description ....................................................2
Block Diagram............................................................3
Environmental Setting Up Conditions........................6
Rear Side ON/OFF Keyswitch.................................... 6
Other Laser Safety Components................................. 6
Getting Started............................................................7
Interlock Port ............................................................12
PE Switch..................................................................13
Housing Description 14
Front Panel................................................................15
Rear Panel................................................................. 16
Rear Panel Piezo Option........................................... 17
Menus 18
Main Menu................................................................23
LD Current Menu...................................................... 23
Laser Setup................................................................ 25
IU-Scan Laser Setup .................................................26
LD-Power Menu ....................................................... 27
LD TEMP Menu.......................................................28
Temp Setup............................................................... 29
Scan - Menu.............................................................. 30
Current Coupling Setup ............................................ 32
Diagnostic Menu....................................................... 33
System Settings Menu...............................................33
System Info Menu.....................................................36
Driver Secure / Unsecure..........................................37
Specifications 38
Laser Diode Controller PilotPC 500.........................38
Laser Diode Controller PilotPC 3000.......................40
Laser Diode Controller PilotPC 4000.......................42
Piezo Driver Option.................................................. 44
User Manual Laser Diode Controller PilotPC Printed: Sep-10
Part Number:
Page 4
Sacher Lasertechnik
Group
Operation of Laser Diode Controller
Appendix 45
Connector Schematics............................................... 45
Error Codes............................................................... 52
Safety Symbols ......................................................... 53
Fuse Replacement and Voltage Selection................. 54
Declaration of Conformity........................................ 55
Technical Support..................................................... 56
User Manual Laser Diode Controller PilotPC 1
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Sacher Lasertechnik
Group
General Information
General Description
The PilotPC Laser Driver is a highly precise controller for laser diodes. The laser current or the optical output power and the temperature of the connected laser diode can be precisely regulated. In case of the piezo option also the piezo voltage could be controlled.
The laser driver is managed by a modern 16 Bit ucontroller with internal flash memory. So it is possible to update the firmware of the driver. The main focus, when designing the driver, was, to give the customer a low noise laser driver. The output power stage of the laser driver is not designed in switchmode power supply technology. This causes some more thermal power losses and makes a internal fan necessary. The PilotPC power stage is a further development of our previous design which is working since more then 10 years in Sacher Lasertechnik products. So we are sure to give you a high quality and well approved instrument.
For automated control, a GPIB/IEEE-488.2 , a RS232 and a USB interface allows remote programming and readout from personal computers. All instrument functions accessible from the front panel are also accessible through the interface bus, allowing control or testing of the laser system. In addition, a LabVIEW® instrument driver is available free upon request.
For quick and easy operation without confusing multilayer menus, the front panel of the PilotPC is divided into two major sections, TEC and LASER Control. The display section allows monitoring of control parameters for TEC (Thermo electric cooler) and laser diode.
The PilotPC incorporates proven laser protection features, including exclusive clamping current limits, output shorting circuits and slow­start turn-on. In addition, power-line transients are suppressed with AC line filters .
User Manual Laser Diode Controller PilotPC 2
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Group
Block Diagram
Simplified Laser Current Control Block Diagram
As shown in the block diagram the laser current source is controlled by the uController. Current control loop and power control loop is build in hardware. Only the set values are given by special DAC units. The uController also has several supervising functions like
- Diagnostic
- Monitoring
- Protection
Some supervising features are
- Wiring resistance measurement
- 16Bit LD Voltage measurement
- Softstart
- Laserpower calculation
12 Bit LOW Noise DAC
I/P-Mode
14 Bit LOW Noise DAC
uController Unit
16 Bit High Speed ADC
Limit Open Load
Compliance Voltage Control
LD Current Control
LD Power Control
Detection
LD Current Source
PD Amplifier
Polarity Control
User Manual Laser Diode Controller PilotPC 3
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Sacher Lasertechnik
AD590 Current to Voltage Transmitter
Group
Simplified Temperature Control Block Diagram
The main temperature control blocks are build in software. This has some advantages for the user.
- free programmable PID Setup
- free programmable current limit
Also some diagnostic features are implemented to protect the laser diode
- Open load detection of TEC
- Bad heat sink detection
- temp watch window supervising
- Open/ short circuit detection in sensor lines
uController Unit
Open Load Detection
Limit
PID Controller
Sensor Control
Diagnostics
12 Bit DAC
16 Bit High Speed ADC
TEC Current Control
TEC Current Source
NTC Signal Amplification
User Manual Laser Diode Controller PilotPC 4
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Sacher Lasertechnik
Amplitude
u
C
o
n
o
e
r
Group
Piezo Control Block Diagram
The piezo driver is an option for the PilotPC useful for many TDLS. It can be equipped with the original configuration or upgraded at a later point of time. When the piezo driver is installed the PilotPC will automatically detect the board and activate the additional menus which are available under the “Scan” Button.
The main piezo features are
- build in DDS function generator
- High resolution offset adjust
- continuous frequency and amplitude adjust
External Modulation Input
High Resolution
DAC
t
Offset Control
FG Enable
Freq. Adjust
+
Piezo Enable
Piezo Amplifier
r l
l
Function
Generator
Waveform Select
Diagnostic
User Manual Laser Diode Controller PilotPC 5
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Sacher Lasertechnik
Group
Environmental Setting Up Conditions
The Laser Driver should placed in horizontal condition. The user must take care that the Key Switch is not blocked (could easily reached by the user)
The user must take care that the fan output on the rear side is not blocked.
Rear Side ON/OFF Keyswitch
The key switch disconnects the main power supply from the driver.
The switch acts as security feature to prevent user for dangerous laser light. The key switch also acts as an general ON/OFF switch witch should be used (opened) when the driver is not used.
The laserdiode current source should be shut down before the key switch is opened. Otherwise load dump pulses could damage the laserdiode
The key is only removable in “OFF” position.
Other Laser Safety Components
Acoustical warning
Before laser emission starts, an acoustical warning will happen. A beep sound will come every second. The warning time is adjustable by user . The minimum ON-delay is 2 seconds.
Laser Emission indicator lamp
A red LED indicator lamp on the front panel in the Laser ON/OFF button will blink while the acoustical warning time is running and will be switched ON when the laser is on.
When the PilotPC is switched ON a lamp test switch ON every indicator lamp on the front panel.
Interlock Port
The interlock port acts as a security feature. If the interlock loop is opened the laser current source will be disabled. For a more detailed description see chapter interlock port.
Laser Emision indicator lamp
User Manual Laser Diode Controller PilotPC 6
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Sacher Lasertechnik
Pilot
Laser
heat sink
piezo input
Group
Getting Started
The laser system consists of an electronic controller unit – the PilotPC – and an external laser head. This configuration allows flexible use of the laser system possible since the laser head can be positioned freely in an optical setup. Laser and controller are connected by two cables, which allows the controller to be include in a rack. This modular design enables you to switch wavelengths simply by changing the laser head (heads are available separately).
MOD input
User interface
Laser output
User Manual Laser Diode Controller PilotPC 7
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Group
Laser Diode Configurations
The laser diode is connected over the “LASER CONNECTOR” on the rear panel of the driver. To get the full performance and safety please only connect a special laser head from Sacher Lasertechnik. These laser heads incorporate several features.
- Short circuit relay for the laser diode
- Input filter network for current transient protection
- Interlock loop
- bias-T option for high frequency modulation
- separate calibrated photodiode for const power mode (only for high power TIGER systems)
For maximum flexibility and laser safety the driver supports 4 different laser diode configurations which are shown in the following schematics.
Configuration 1 (common cathode)
Laser Diode
Laser Diode Controller
2
4 7
8
3
9
6
1
5
S
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock 2 = Photodiode Cathode 3 = Ground for Laser Diode 4 = Photodiode Anode 5 = GND for Interlock 6 = Safety Relay Plus 7 = Laser Diode Minus 8 = Laser Diode Plus 9 = Safety Relay Minus S = Shielding
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Group
Configuration 2
Laser Diode
S
Configuration 3
Laser Diode Controller
2
4 7
8
3
9
6
1
5
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock 2 = Photodiode Cathode 3 = Ground for Laser Diode 4 = Photodiode Anode 5 = GND for Interlock 6 = Safety Relay Plus 7 = Laser Diode Minus 8 = Laser Diode Plus 9 = Safety Relay Minus S = Shielding
Laser Diode
Laser Diode Controller
2
4 7
8
3
9
6
1
5
S
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock 2 = Photodiode Cathode 3 = Ground for Laser Diode 4 = Photodiode Anode 5 = GND for Interlock 6 = Safety Relay Plus 7 = Laser Diode Minus 8 = Laser Diode Plus 9 = Safety Relay Minus S = Shielding
User Manual Laser Diode Controller PilotPC 9
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Group
Configuration 4 (common anode)
Laser Diode
Laser Diode Controller
2
4 7
8
3
9
6
1
5
S
Safety
Relay Control
Interlock
Control
Constant Current/Power
Controller
1 = Interlock 2 = Photodiode Cathode 3 = Ground for Laser Diode 4 = Photodiode Anode 5 = GND for Interlock 6 = Safety Relay Plus 7 = Laser Diode Minus 8 = Laser Diode Plus 9 = Safety Relay Minus S = Shielding
For proper and safety operation you have to select the right laser setup settings in the LASER SETUP menu. The following list gives you the correct polarity setting.
Configuration Polarity
Configuration 1 (common cathode) Positive Configuration 2 Negative Configuration 3 Positive Configuration 4 (common anode) Negative
User Manual Laser Diode Controller PilotPC 10
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Sacher Lasertechnik
TEC Module
AD590 Temp.
Transducer
NTC
Group
TEC / Temperature Sensor Configurations
TEC and temperature sensor are connected over the “TEC CONNECTOR” on the rear panel.
The laser driver supports two different types of sensor.
- AD590 (temperature Transducer)
- 10K NTC (Thermistor) The sensor could be selected in the “Temp Setup Menu”
For best operation of the temperature controller the right PID Settings must be found. This could be done by testing or calculating the TEC and laser head behavior. For testing and qualifying the heating / cooling process the laserdriver provides test functions where the user easily could calculate process response time and amplification. The temperature controller is internal realized as a PID controller, so the user has to setup 3 parameters.
TEC Configuration
TEC Controller
2
3
9
6
Voltage Reference
1 = n.c. 2 = Temperature Sensor AD590 Plus 3 = Temperature Sensor AD590 Minus 4 = n.c. 5 = n.c. 6 = GND 7 = TEC Element GND 8 = TEC Element Output 9 = NTC Sensor Plus S = Shielding
8
7
5 1 4
S
Temperature
Controller
Set Point
User Manual Laser Diode Controller PilotPC 11
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Group
Interlock Port
The interlock port is one of several safety features.
The port acts as input port for a safety contact and as an indicator port which could drive a LED.
The port is internally hardwired to the laser power supply so that an open interlock loop will directly cause a shut down of the laser.
Possible Interlock Configurations
Safety Swich
Optical coupled Output
User Manual Laser Diode Controller PilotPC 12
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PE Switch
Group
IEC Line Connector
PE Switch
The PE switch is used to improve the noise behavior of the laserdiode current source. In some cases, especially when external measurement equipment is connected to the laserhead or the laserdriver, line frequency noise comes up. Sometimes it helps to open the PE Switch.
Switch Pos.
S Electronic Ground of the Laserdiodedriver
are connected to PE (Protective Earth) with high resistance
PE Electronic Ground of the Laserdiodedriver
are connected to PE (Protective Earth) with low resistance
PilotPC
Laserdiode
Current Source
User Manual Laser Diode Controller PilotPC 13
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Group
Housing Description
User Manual Laser Diode Controller PilotPC 14
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Sacher Lasertechnik
Dial + Button
On/Off
MODE
P MODE
TEC
T SET
T WATCH
DISPLAY
Front Panel
LINE
Group
This section shows the front-panel elements. The front panel consists of a blue graphic display and a foil keypad-
List of Front panel Elements
Element Description
Line Button To switch the driver ON/OFF Graphic Display Incremental jog Menu Button Laser ON/OFF Button
To switch the laser ON/OFF with Laser Warning Indicator I-Mode Button Constant current mode P-Mode Button Constant power mode SCAN Button Sets Scan Options I-Tec Button To switch the TEC (Thermo Electric
Coolser ON OFF) T-Set Button Sets the laser diode temperature T-Watch Button Switch the T-Watch Mode ON /OFF
(Laser is only working when
Temperature is within a given limit)
GRAPHIC
Inkremental Jog
MENU
Laser
I
SCAN
I
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2 3
4 1
5
9
6
7
8
A
B
Rear Panel
Group
This section shows the rear panel elements. On this side you find all connectors.
List of Rear Panel elements
Element Description
1 RS232 Interface Connector 2 GBIB Interface Connector 3 PE Switch 4 Safety Interlock Connector 5 Key Switch 6 USB Interface Connector 7 Piezo Input/Output Connector 8 Laser Connector 9 TEC Connector A Current/Power Signal Modulation Input B Current/Power Signal Monitor Output
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2
3
4 1
5
9
6
7 8
A
B
C
D
Group
Rear Panel Piezo Option
This section shows the rear panel elements. On this side you find all connectors.
List of Rear Panel elements
Element Description
1 RS232 Interface Connector 2 GBIB Interface Connector 3 PE Switch 4 Safety Interlock Connector 5 Key Switch 6 USB Interface Connector 7 Piezo Input/Output Connector 8 Laser Connector 9 TEC Connector A Current/Power Signal Monitor Output B Frequency Gen.-Output Signal “External Mode” C Piezo Modulation Input D Piezo Sync Signal Output
User Manual Laser Diode Controller PilotPC 17
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Menus
Group
Level II Menu structure
The menus are organized in a top down tree structure with 4 levels.
Main Menu
I-Mode Scan Temperature
Laser Setting
secure area
P-Mode
Scan Setting
Level I Main Menu
Level II
Level III Settings Menus unprotected level
Mode Menus
Temp Setting
Temp Setup System InfoScan SetupLaser Setup System
System Setting
Diagnose
unprotected level to adjust primary parameters like laser current, temperature , piezo voltage
to adjust secondary parameters like modulation enable, TEC enable,
User Manual Laser Diode Controller PilotPC 18
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Group
Level IV Setup Menus protected level
to adjust limit parameters or parameters witch could cause a damage of the laser system
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Group
Menu buttons
The menu button is used to navigate between the different menus.
Leve II Level III
Menu
Menu
Level II Mode buttons
The menus are organized in a top down tree structure with 4 levels. Level II menus are reached by pressing one of the mode buttons.
Mode buttons are
Each level II menu has the following structure.
Laser [mA]
SET 1234.5 ACT -1234.5
I-
Mode
p-
Mode
I-LD: 1234,5 mA POS I-MODE LIM
TEC -4000 mA AD590 21,00 °C PZ FG CC EM RM STA 12345
Scan
T
Set
Laser Status Field
TEC Status Field
System Status
Primary Mode Settings /Values
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Laser, TEC and System status field gives the user an direct overview in every mode.
Laser Status Field
Laser Status field shows the user the most important laser parameters. These are
- Laser Current (in I-Mode)
- Photodiode Current (in P-Mode)
- Laser Polarity (POS = Cathode grounded LD /NEG = Anode grounded LD)
- Current Limiter active
TEC Status Field
TEC Status field shows the user the most important TEC parameters. These are
- TEC Current
- TEC Temperature
- TEC Sensor
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Group
System Status
PZ FG CC EM RM STA 12345
The system status field contains important labels which gives the user information about specific options and an error code which is generated by the driver diagnostic module.
Label Description Comment
TC Temperature Coupling PZ Piezo Driver enabled FG Function Generator enabled CC Current coupling enabled EM External Modulation enabled RM Driver is in Remote Operation Mode is blinking when a non
valid command is sent
STA Error
Stored set values
All set values will be stored in a non volatile memory so that they are still present after you turn the driver OFF
The set values are only stored when the driver is switched OFF by the line switch at the front panel
occurs
Note!
Error code is explained in the appendix chapter
User Manual Laser Diode Controller PilotPC 22
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AD590 21,00
°
C
Group
Main Menu
This menu is just to select level II sub menu. The jog dial is used to select the submenu and the jog dial button is to enter the menu.
LD Current Menu
Main Menu
Laser Temperature Scan Settings ? System ?
Laser [mA]
SET 1234.5 ACT -1234.5
In dependence on the Laser Mode (const current or const. power) the laser current could be adjusted.
Adjusting the current:
- Press the jog dial until the set value is highlighted
- adjust the current by turning the jog dial (current is immediately changed)
- Press the jog dial until the set value is not highlighted
I-LD: 1234,5 mA POS I-MODE LIM TEC -4000 mA
PZ FG CC EM RM STA 12345
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Laser Settings
Group
The following settings menu is displayed when the menu button is pressed.
Ext.Modulation On Ext.Monitor LD-Curr PD Calibtation Table none IU Characteris. Off Mode I Laser Setup ? Piezo Scan ? Main Menu ? System ? Diagnose ?
Label Description
Ext. Modulation Enables /disabled ext. monitor input Ext. Monitor Switch ext monitor signal as current
or power indicator
PD Calibration Calibration table select to diplay true
LD Power value
Mode Sets constant power (P) or constant
current mode Laser Setup Jump to laser setup menu Piezo Scan Jump to piezo menu Main Menu Jump to Main menu (Level I) System Jump to system menu Diagnosis Jump to diagnosis menu
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Laser Setup (Secure)
Laser Setup
Group
In the laser setup menu the user will find critical parameters which could have influence on lifetime and reliability Therefore this parameters could be secured. When it is not allowed to change these settings the text “Secure” is displayed on top of the menu. How to lock and unlock is described in the programming manual.
I-Limit 4000 mA Polarity Pos U-Compliance 10.1 V U-Relais 12.0 V Cable Resistor 593 m TEC Requrired On
Label Description
I-Limit Sets the absolute max. current of the LD Polarity Sets LD Polarity (see chapter Laser Diode
Configurations)
U-Compliance Compliance Voltage is the max input voltage
of the current source affects on the open circuit detection
U-Relays Controls the supply voltage of the relay (Also
an analogue interface could be realized)
Cable Resistor Important for measuring the Laserdiode
Voltage. When selecting the value a self test started and the cable resistance will be calculated in mOhm
TEC Required Laser operation is only possible when TEC is
enabled
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Step 10.0
AD590 21,00
°
C
Group
IU-Scan Laser Setup
In this mode a single laser scan is initiated. IU-Scan was build especially for a quick LD characterization. The user has first to setup the Start,Stop,Step values. With “Laser ON” the scan starts. The Laser driver stores Laser Current, Laser Voltage, Photodiode Current or Ext. Modulation Signal in a internal RAM table. Over one of the remote Interfaces the data could be transferred to a PC. The max. table size is 256 lines, 3 rows.
Laser [mA]
Start 0.0
Stop 600.0
ACT -1234.5
The following parameters could be set.
Label Description
Start Scan starting point Step Scan Step size Stop Scan stop point
I-LD: 1234,5 mA POS I-MODE LIM TEC -4000 mA
PZ FG CC EM RM STA 12345
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AD590 21,00
°
C
Group
LD-Power Menu
Photodiode[uA]
SET 1234.5 ACT -1234.5
In dependence on the Laser Mode (const current or const. power) the photo diode current or the laser power could be adjusted/displayed.
Adjusting the power:
- Press the jog dial until the set value is highlighted
- adjust the power by turning the jog dial (power is immediately changed)
- Press the jog dial until the set value is not highlighted
Calibration Table
To display the laser power a internal cross table is used. This table is predefined on a special laser system but could be changed by the user over the remote interface. You find a detailed description how change the cross table in the programming manual.
PD-current [uA]
Crosstable
I-LD: 1234,5 mA POS I-MODE LIM TEC -4000 mA
PZ FG CC EM RM STA 12345
Laser Power [mW]
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Temperature Settings
Group
LD TEMP Menu
In this menu the laser temperature set point and the actual temperature are displayed.
Temperature[°C]
SET -20.000 ACT -20.000
I-LD: 1234,5 mA POS I-MODE LIM TEC -4000 mA
AD590 21,00 °C PZ FG CC EM
RM STA 12345
Adjusting the temperature:
- Press the jog dial until the set value is highlighted
- adjust the temperature by turning the jog dial (temp is immediately changed)
- Press the jog dial until the set value is not highlighted
The following settings menu is displayed when the menu button is pressed.
TEC On T-Watch On T-Watch Window 5000 mK Temp. Setup ? Menu ? System ? Diagnose ?
Label Description
TEC Enables/Disables the temp controller T-Watch Enables/Disables “T-Watch” function
This function supervised the temperature of the laserdiode and shut down the LD current source and disables the laser when the temperature is not in the watch window. When “T-Watch” is enabled
the indicator lamp is on T-Watch Window Sets “T-Watch” window Temp Setup Jump to Temp Setup menu Menu Jump to main menu System Jump to system menu Diagnose Jump to Diagnose menu
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Temperature Setup (Secure)
Temp Setup
Group
In the temp setup menu the user will find critical parameters which could have influence on lifetime and reliability Therefore this parameters could be secured. When it is not allowed to change these settings the text “Secure” is displayed on top of the menu. How to lock and unlock is described in the programming manual.
Sensor AD590 ITEC-Limit 4000 mA TEC Powerup On TEC Polarity Pos P (KR) I (TN) D (TV) 250.00 s
10.00 A/K
250.00 s
The following parameters could be set.
Label Description
Sensor The driver supports 10K NTC and AD590 I-TEC Limit Max. allowed current for the TEC TEC Powerup TEC will be switched automatically on when
the driver powered up.
TEC Polarity In POS position the TEC cools the laser down
when a pos current is floating otherwise the
TEC warms the laser up P (KR) PID Temp Controller parameter I (TN) PID Temp Controller parameter D (TV) PID Temp Controller parameter
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AD590 21,00
°
C
Group
Scan - Menu
In this menu the piezo functions are configured . In case that there is no piezo module installed only the current coupling settings are displayed.
Piezo [V]
Ampl. 13.500 Offset -13.500
I-LD: 1234,5 mA POS I-MODE LIM
TEC -4000 mA
PZ FG CC EM RM STA 12345
Adjusting the Amplitude /Offset
- Press the jog dial until the set value is highlighted
- adjust the limit by turning the jog dial (I-limit is immediately changed)
- Press the jog dial until the set value is not highlighted
The following settings menu is displayed when the menu button is pressed.
Scan Settings
Piezo On Offset 10.000V Frequ.Generator Sinus Frequency 12.3 Hz Frequ. Ampl. 13,00 V Frequ.Mode Piezo/External Curr-Coupling On Gain 16.6 uA/V P-Mode Prescale 6* ( 99.6 uA/V ) Direction Pos Menu ? System ? Diagnose ?
User Manual Laser Diode Controller PilotPC 30
Label Description
Piezo Disables / enables the piezo driver Offset Adjust Piezo DC Offset Freq. Generator Disables / enables freq. generator Frequency Sets the function generator frequency Frequ. Ampl. Adjust Piezo Peak Amplitude Frequ. Mode Sets function generator Output
to Piezo Driver or external FG.Out Pin
Current - Coupling Disables / enables the current
coupling function Gain Sets current coupling gain Prescale Sets current coupling prescale
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Group
Direction Sets current coupling direction Menu Jump to main menu System Jump to system menu
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Group
Current Coupling Setup
Theory of operation.
Most tunable external cavity diode lasers are fine-tuned electrically with a piezo actuator. Providing a coupling between the piezo voltage and the injection current results in a large enhancement of the modehop-free tuning range of external cavity diode lasers. The laser driver of Sacher Lasertechnik provides an adjustable coupling between the piezo voltage and the injection current of the diode laser. Therefore, the modehop-free tuning range of our Laser systems may be enhanced by a factor of up to 5. For example, if theoretical modehop­free tuning range is limited to 10GHz, then the modehop-free tuning range may be increased up to 50GHz with Current Coupling.
Current coupling Block diagram
Piezo Input
Gain
Prescaler Direction
control
Laserdiode Current Setpoint
In case of I-Mode the laser current will turn up as follows
When direction is POS
Laser current = Laser Current Set + Piezo Voltage x Gain
When direction is NEG
Laser current = Laser Current Set - Piezo Voltage x Gain
Direction Enable Amplification
Amplification
+
Laser diode current source
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DIAGNOSE STA 51
System Settings
Group
Diagnostic Menu
The diagnostic menu gives the user additional text information when an error occurs. The menu will be permanent updated.
1 Laserhead Loop Open 10 TEC Loop Open 40 Temperature Out Of Range
System Settings Menu
In this menu you could configure
- the remote interfaces
- Save /Recall User Settings
- adjust LCD Contrast
- disable/enable Beeper
Interface : RS232 Baudrate : 57600,8,1N GPIB Address : 1 Recall Setting : 1 Save Setting : 1 LCD Contrast : 50 Beeper : enable System Setup ? Diagnose ?
Menu Description
Interface Sets serial Interface to RS232 or USB Baudrate Sets baudrate for serial interface GPIB Address Sets GPIB address Recall Setting Recalls custom setting Save Setting Saves all settings to one of 2 custom
settings LCD Contrast Sets LCD contrast Beeper Enables/Disables beeper System Setup Jump to system menu Diagnose Jump to diagnose menu
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Group
Beeper
The bepper acts as acoustical warning when the laser is turned on and as error indicator. Error beeper messages could be deactivated in the SYSTEM SETTINGS or over remote interface.
The following table explains the different cases.
Action Beeper sound Could
not be deactivated
Laser delay count 50ms every
second Laser on 50ms 3 times X Laser Current Limit reached 200ms 3 times Temperature not reached 5ms 150 times Temp-Watch window true 10ms 2 times Driver Overtemperature 500ms 3 times X General fault 5ms 20 times
X
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Sacher Lasertechnik
Group
Remote Interfaces
The driver is equipped with RS232 , USB and GPIB Interface. RS232 and USB lead internally to one connection, so it is not possible to use them simultaneously.
RS232 Port
USB Port
GPIB Port
RS232 Gateway Mode
The RS232 interface could also be used as a connection between the driver and other smart actuators. The port acts than as communication gateway. The actuators could only reached by the GPIB interface.
PC
GPIB Mode
When the user sends GPIB commands the driver will automatically switch in REMOTE condition. In this state the keyboard is disabled, except the Laser ON/OFF button. With the menu button the driver gets back in LOCAL mode.
PilotPC
µController
Smart
Actuator
User Manual Laser Diode Controller PilotPC 35
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System Info Menu
System Info displays information about operation hours and firmware.
Menu Description
Serial No. Displays the serial number Version Displays the version
Working-Hours Displays the working hours of the
Working-Hours LD Displays the operating hours of the
Userkey Bootmode Is used if the firmware of the driver
System Info
SW V6.20/HW V7.0/PL V7.1 Serial No. 0504021 Working-Hours : 62:34:56 h Working-Hours LD : 31:23:45 h Userkey : 123456 Bootmode : 00 see Manual !
(Important in case of troubleshooting, support question)
driver
laser current source (turn on time)
must be updated. This could be done with our Sacher Lasertechnik support team
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Driver Secure / Unsecure
The driver could be set in a secure mode. In secure mode important laser parameters are blocked.
This feature is installed to protect the lasersystem against user operating errors.
When the driveris is in secure mode the following splash screen came up when th driver is switched on.
SW V4.00 opt.65C HW V4.00 LC Serial No. 0504001 Secure
Thefollowing parameters could not be adjusted in secure mode
Piezo Option PL V7.0 GPIB Addr=1 TEC low curr. (P)
The driver could be unsecured with a userkey which will be provided By our support team on demand.
The valid userkey could be send via remote interface to to the driver or could by adjusted in the “System Info” menu with the jog.
Pilot PC 500
System Info
SW V6.20/HW V7.0/PL V7.1 Serial No. 0504021 Working-Hours : 62:34:56 h Working-Hours LD : 31:23:45 h Userkey : 123456 Bootmode : 00 see Manual !
When the driver is secured all parameters in “SETUP” level are disabled against user adjustment, See also chapter ”Menu”.
User Manual Laser Diode Controller PilotPC 37
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Specifications
Laser Diode Controller PilotPC 500
Current Source
Drive Current Output
Output Current Range: 0-500mA Setpoint Resolution: 0.1mA Setpoint Accuracy: ±0.1% of FS Noise: <5µA RMS Temperature Coefficient: <50ppm/°C Short-Term Stability (1 hr.): <20ppm Long-Term Stability (24 hr.): <50ppm
Preregulator Voltage
Adjustable : 0-7V
Drive Current Limit Settings
Range: 1-500mA Resolution: 0.1mA
Photodiode Feedback
Type: Differential 100R Input Photodiode Current Range : 0-5000µA Range 1 0-500µA Range 2 0-500µA Range 2 *1
*1This is a factory option and must be activated inside the driver.
External Analog Modulation
Input Voltage Range: -10V..+10V Transfer Function: 60mA/V Bandwidth(3dB): 6kHz
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Current Coupling Modulation
Low Volt Input analog Range -20..+20V High Volt Input analog Range -120..+120V Low Volt Mode Transf: 28,2..310 mA/V High Volt Mode Transf: 4,7..51,7 mA/V (High Voltage Mode = Prescal ON) Bandwidth(3dB): 6kHz
Laser Current Monitor *2
Output Voltage Range: 0-10V Transfer Function: 1V/300mA
*2This is Output is not available in the piezo option
Temperature Control
TEC Output
Output Type: Bipolar Constant Current Source Compliance Voltage: 8V Maximum Output Current: -2A to 2A Current Limit Setpoint Accuracy:0.01A Maximum Power: 16W
Sensor
Temperature Sensor: NTC or IC Temp Sensor AD590 Temp. Control Range : -5 to 30°C (AD590 and NTC) Temp. Meas. Range AD590: -5 to 30°C Temp. Meas. Range NTC: -5 to 50°C
Setpoint Resolution NTC: 0.001°C Setpoint Resolution AD590: 0.001°C Long Time Stability: 0.05°C Thermistor Sensing Current: 50µA Sensor Bias: 5V
Common Data
Dimensions
W x H x D: 270 x 110 x 320 mm
PowerLine
Line Voltage 110V / 115V / 230V Line Frequency 50-60Hz
NOTES All values relate to a one-hour warm-up period. Operating Temperature: 0°C to 40°C Storage Temperature: –25°C to 70°C Humidity: 20–85 %, non condensing
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Laser Diode Controller PilotPC 3000
Current Source
Drive Current Output
Output Current Range: 0-3000mA Setpoint Resolution: 1mA Setpoint Accuracy: ±0.1% of FS Noise: <20µA RMS Temperature Coefficient: <50ppm/°C Short-Term Stability (1 hr.): <20ppm Long-Term Stability (24 hr.): <50ppm
Preregulator Voltage
Adjustable : 0..7V
Drive Current Limit Settings
Range: 1-3000mA Resolution: 1mA
Photodiode Feedback
Type: Differential 100R Input Photodiode Current Range : 0-5000µA Range1 0-500µA Range 2 *1
External Analog Modulation
Input Voltage Range: -10V..+10V Transfer Function: 300mA/V Bandwidth(3dB): 6kHz
Current Coupling Modulation
Low Volt Input analog Range -20..+20V High Volt Input analog Range -120..+120V Low Volt Mode Transf: 141..1552 mA/V High Volt Mode Transf: 23..258 mA/V (High Voltage Mode = Prescal ON) Bandwidth(3dB): 6kHz
Laser Current Monitor *2
Output Voltage Range: 0-10V Transfer Function: 1V/300mA
*2This is Output is not available in the piezo option
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Temperature Control
TEC Output
Output Type: Bipolar Constant Current Source Compliance Voltage: 8V Maximum Output Current: -4A to 4A Current Limit Setpoint Accuracy:0.01A Maximum Power: 32W
Sensor
Temperature Sensor: NTC or IC Temp Sensor AD590 Temp. Control Range : -5 to 30°C (AD590 and NTC) Temp. Meas. Range AD590: -5 to 30°C Temp. Meas. Range NTC: -5 to 50°C
Setpoint Resolution NTC: 0.001°C Setpoint Resolution AD590: 0.001°C Long Time Stability: 0.05°C Thermistor Sensing Current: 50µA Sensor Bias: 5V
Common Data
Dimensions
W x H x D: 270 x 110 x 320 mm
PowerLine
Line Voltage 110V / 115V / 230V Line Frequency 50-60Hz Power Supply <150VA
Operating Conditions
Operating Temperature: 0°C to 40°C Storage Temperature: –25°C to 70°C Humidity: 20–85 %, non condensing
Standing horizontal without fan obstruction
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Laser Diode Controller PilotPC 4000
Current Source
Drive Current Output
Output Current Range: 0-4000mA Setpoint Resolution: 1mA Setpoint Accuracy: ±0.1% of FS Noise: <50µA RMS Temperature Coefficient: <50ppm/°C Short-Term Stability (1 hr.): <20ppm Long-Term Stability (24 hr.): <50ppm
Preregulator Voltage
Adjustable : 0..7V
Drive Current Limit Settings
Range: 1-4000mA Resolution: 1mA
Photodiode Feedback
Type: Differential 100R Input Photodiode Current Range : 0-5000µA Range1 0-500µA Range 2 *1
External Analog Modulation
Input Voltage Range: -10V..+10V Transfer Function: 400mA/V Bandwidth(3dB): 6kHz
Current Coupling Modulation
Low Volt Input analog Range -20..+20V High Volt Input analog Range -120..+120V Low Volt Mode Transf: 189..2083 mA/V High Volt Mode Transf: 32..347 mA/V (High Voltage Mode = Prescal ON) Bandwidth(3dB): 6kHz
Laser Current Monitor *2
Output Voltage Range: 0-10V Transfer Function: 1V/400mA
*2This is Output is not available in the piezo option
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Sacher Lasertechnik
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Temperature Control
TEC Output
Output Type: Bipolar Constant Current Source Compliance Voltage: 8V Maximum Output Current: -4A to 4A Current Limit Setpoint Accuracy:0.01A Maximum Power: 32W
Sensor
Temperature Sensor: NTC or IC Temp Sensor AD590 Temp. Control Range : -5 to 30°C (AD590 and NTC) Temp. Meas. Range AD590: -5 to 30°C Temp. Meas. Range NTC: -5 to 50°C
Setpoint Resolution NTC: 0.001°C Setpoint Resolution AD590: 0.001°C Long Time Stability: 0.05°C Thermistor Sensing Current: 50µA Sensor Bias: 5V
Common Data
Dimensions
W x H x D: 270 x 110 x 320 mm
PowerLine
Line Voltage 110V / 115V / 230V Line Frequency 50-60Hz Power Supply <160VA
Operating Conditions
Operating Temperature: 0°C to 40°C Storage Temperature: –25°C to 70°C Humidity: 20–85 %, non condensing
Standing horizontal without fan obstruction
User Manual Laser Diode Controller PilotPC 43
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Group
Piezo Driver Option
The piezo driver is realized as a piggy back board which could be installed inside the PilotPC driver.
Piezo Amplifier Output Drive
Output Voltage Range: ±13.5V Output Voltage Accuracy: <10mV Offset Setpoint Resolution: 1mV Max. Output Current: 500mA Noise (0,01Hz ... 10kHz): <1mV 3dB Bandwidth Output Amplifier : 14kHz
Temperature Coefficient: Short-Term Stability (1
DDS Function Generator
Frequency Range: 0,1Hz…100kHz Freq. Accuracy : < 1% Frequency Waveforms: Sine, Triangle
External Modulation Input (MOD PZ) *1
Amplification: 2V/V (Piezo Version <8) Amplification: 1V/V (Piezo Version 8) Amplification Resolution: fixed
Function Generator Output (FG OUT)
Output Voltage Range: ±13.0V Output Impedance: 47R
Synchronous Clock Output (SYNC)
Waveform: Rectangle Output Low/High Voltage: 0V/5V
peak to peak
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Appendix
Connector Schematics
Laser Connectors
Laser Supply Cable to Laser Head (LD OUTPUT)
Standard Sub-D9 FEMALE 1:1 connection rated for 5A. This connection is required.
Pin Nr. Signal Name Description
1 Interlock 2 PD- Photodiode Signal Minus 3 LD GND Laser Diode Ground 4 PD+ Photodiode Signal Plus 5 Interlock 6 REL+ Safety Relay Plus 7 LD- 8 LD+ Laser Diode Plus 9 GND
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TEC Supply Cable to Laser Head (TEC OUTPUT)
Standard Sub-D9 MALE 1:1 connection rated for 5A. This connection is usually required, but optional if temperature control is not needed.
Pin Nr. Signal Name Description
1 MGND 2 AD590+ Temperature Sensor 3 AD590- Temperature Sensor 4 5 6 NTC Temperature Sensor 7 TEC-GND 8 TEC-OUT Peltier Output 9 NTC Temperature Sensor
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IEEE488 (GPIB) Connector
GPIB Remote Interface Connector
Standard Centronics 24pol FEMALE connection This connection is only used for Remote Control
Pin Nr. Signal Name Description
1 DIO1 Data input /output 2 DIO2 Data input /output 3 DIO3 Data input /output 4 DIO4 Data input /output 5 EOI End or identify 6 DAV Data valid 7 NRFD Not ready for data 8 NDAC Not data accepted 9 IFC Interface clear 10 SRQ Service reqest 11 ATN Attention 12 SHIELD 13 DIO5 Data input /output 14 DIO6 Data input /output 15 DIO7 Data input /output 16 DIO8 Data input /output 17 REN 18 Shield 19 Shield 20 Shield 21 Shield 22 Shield 23 Shield 24 GND
USB Connector
USB Remote Interface Connector
Standard USB Type B connection This connection is only used for Remote Control
Pin Nr. Signal Name Description
1 n.c. 2 USBDM Data Plus 3 USBDP Data Minus 4 GND Ground
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RS232 Connector
RS232 Remote Interface Connector
Standard Sub-D9 FEMALE connector. This connection is only used for Remote Control. Use a 1to1 cable for connection with a standard personal computer.
Pin Nr. Signal Name Description
1 2 TxD Output 3 RxD Input 4 5 GND 6 7 8 9
User Manual Laser Diode Controller PilotPC 48
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Modulation Connector
I/P MOD
The input is used for modulating the laser current or the laser power. MOD IN is a differential input.
Pin Nr. Signal Name Description
Signal + MOD P Modulation Plus Signal - MOD M Modulation Minus
Monitor Connector
I/P Monitor
The output is used for monitoring the laser current or the laser power. Monitor is a differential output.
Pin Nr. Signal Name Description
Signal + I/P MON P Monitor Plus Signal - I/P MON M Monitor Minus
Function Generator Output
FG OUT
The output is used for modulating an external device with the internal function generator.
Pin Nr. Signal Name Description
Signal + FG OUT P Functiongenerator Plus Signal - FG OUT M Functiongenerator Minus
Piezo Modulation Input
PZ MOD
The input is used for external modulation the piezo voltage.
Pin Nr. Signal Name Description
Signal + PZ MOD P Modulation Plus Signal - PZ MON M Modulation Minus
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PZ / Function Generator Sync Output
PZ Sync
The output is used for triggering external devices.
Pin Nr. Signal Name Description
Signal + PZ SYNC P Modulation Plus Signal - PZ SYNC M Minus
Piezo Connectors
Piezo Connectors
Both Piezo connectors are internally connected. They are used to adjust the laser current /power when current coupling is activated.
Pin Nr. Signal Name Description
Signal + Piezo + Piezo Signal Plus Signal - Piezo - Piezo Signal Minus
The counterpart connector is LEMO FFA.00.250.CPAC29
User Manual Laser Diode Controller PilotPC 50
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Sacher Lasertechnik
1
Group
Interlock Connector
Interlock Safety Connector
This connection is used for an external safety switch. It gives an opportunity to connect an external indicator lamp witch is switched on by the laser controller when the power stage is active. The switch is ground free (not connected with the internal electronic).
Pin Nr. Signal Name Description
1 I-Signal Interlock Signal 2 I-GND Interlock Signal
4
3 I-Contact Switch 4 I-Contact Switch
LINE Connector
Line connector
Standard line connector with voltage selector and fuse case.
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Error Codes
The onboard diagnostic module returns the system status and error flags. The error number is generated by the sum of each individual error number. The bits are octal coded ( refer to Table 4).
The following table explains the error origin.
Bit # weight Status / Error
0 1 I-Limit reached
Laser
TEC
1 2 Laser Open Load / Compliance Voltage to low 2 4 Error Laser requires TEC enabled
3 10 Temp Watch Out Of Window 4 20 Temperature Out Of Range 5 40 Temperature Not Reached
Range
Loop
Device
6 100 Modulation Voltage Out Of Range 7 200 Photo Diode Out Of Range
8 400 Piezo Voltage Out Of Range
9 1000 Laser Head Loop Open 10 2000 Extern Interlock Loop Open 11 4000 Tec Loop Open
12 10000 Remote Control Command Error 13 20000 Temperature Coupling out of Range 14 40000 Device Over Temperature
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Safety Symbols
On the rear side you find a ground connector
This connector is used as a measurement ground.
The connector is not used for supplying the protective earth.
User Manual Laser Diode Controller PilotPC 53
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Fuse holder and
Voltage selector
Fuse holder and
Group
Fuse Replacement and Voltage Selection
On the rear side you find the fuse holder and voltage selector
Voltage selector
Fuse Replacment
Follow these steps
1. Remove the power cord
2. Remove the fuse holder and replace the fuses (use 2A T on both fuses)
3. Replace the fuse holder assembly in the rear panel
Voltage Selection
User Manual Laser Diode Controller PilotPC 54
Follow these steps
1. Remove the power cord
2. Remove the fuse holder
3. Rotate the line voltage selector until the correct voltage
appears in the window
4. Replace the fuse holder assembly in the rear panel
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Declaration of Conformity
DECLARATION OF CONFORMITY
Sacher Lasertechnik
We:
Rudolf-Breitscheid-Str. 1-5 D-35037 Marburg
declare on our own responsibility, that the product:
Kind of equipment: Laserdiodecontroller
Type-designation: PilotPC
Product Options: All Options
is in compliance with following standard(s) or normative documents:
EMC:
DIN EN 55022 (09-2003) DIN EN 61000-3-2 (12-2001) DIN EN 61000-3-3 (05-2002) DIN EN 61000-4-2 (05-2004) DIN EN 61000-4-4 (07-2002) DIN EN 61000-4-5. (12-2001) DIN EN 61000-4-6 (12-2001) DIN EN 61000-4-8 (05-2004) DIN EN 61000-4-11 (12-2001)
Safety:
DIN EN 61010-2 (08-2002)
Supplementary Information: The product herewith complies with the requirements of the Low Voltage Directive 73/23 EEC and the EMC Directive 89/336 /EEC and carries the “CE” mark accordingly.
Marburg,Germany 22.7.2005 Gerd Breidenstein
Quality Assurance Manager
Accredited testlaboratory: TÜV Technische Überwachung Hessen GmbH Knorrstraße 36, D-34121 Kassel, Germany
User Manual Laser Diode Controller PilotPC 55
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Technical Support
Information and advice about the performance or operation of your laser is available from our application engineers. For quickest response ask for “Technical Support” and have your model and serial number available. Support is available by:
Sacher – Lasertechnik Rudolf-Breitscheid-Str. 1-5 35037 Marburg, Germany Tel: +49 6421 305 – 290, Fax: +49 6421 305 - 299 Contact@sacher-laser.com or 5765 Equador Way Buena Park, CA 90620 USA Tel.: +1 800 352 3639, Fax: +1 714 670 7662
Group
User Manual Laser Diode Controller PilotPC 56
Page 60
www.sacher.us
www.sacher.de
Sacher Lasertechnik is leading manufacturer of tunable external cavity diode
range
lasers, ECDLs in Littrow and in
as well as driver electronics for diode lasers and
University
coatings for
knowledge, we
sources for
Support of the
Please contact us with your measurement requirements. We would be proud to
http://www.sacher-laser.com
Company Profile
lasers (ECDLs) with more than 10 years of experience. The product includes anti-reflection coated diode Littman/Metcalf configuration sophisticated measuring electronics.
Sacher Lasertechnik was founded as a spin-off company of Marburg in 1992. We started up with the manufacturing of anti-reflection diode lasers according to patent 6,297,066. Based an this key developed stable, narrow linewidth, wavelength tunable laser spectroscopy, patent 5,867,512. We gratefully acknowledge the German ministry of research within contracts 1 3N6693 and13N7156.
Our product range currently covers
Diode Lasers, Fabry Perot, DFB, Antireflection coated
Tunable diode lasers in Littrow configuration
Tunable diode lasers in Littman / Metcalf configuration
High power (P>300mW) Raman lasers in Littrow configuration
Low noise diode laser Controllers
Measurement electronics
Support you with our competence.
Sacher Lasertechnik LLC 5765 Equador Way Buena Park, CA 90620 USA
Sacher Lasertechnik GmbH Rudolf-Breitscheid-Str. 1-5 35037 Marburg Germany
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