Ryobi YG601PV1 User Manual [en, es, fr]

OPERATOR’S MANUAL
MANUEL D’UTILISATION MANUAL DEL OPERADOR
6 GAL. AIR COMPRESSOR
COMPRESSEUR D’AIRE DE 22,71 L (6 GAL.)
COMPRESOR AIRE DE 22,71 L (6 GAL.)
YG601PV
TABLE OF CONTENTS
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Electrical ............................................. 8
Glossary of Terms ............................... 9
Features .............................................. 9
Assembly .......................................... 10
Operation .....................................10-12
Maintenance ..................................... 13
Troubleshooting ...........................14-15
Illustrations ..................................16-17
Parts Ordering / Service ..... Back Page
WARNING: To reduce the
risk of injury, the user must read and understand the operator’s manual before using this product.
TABLE DES MATIÈRES
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Caractéristiques électriques ............... 8
Glossaire .............................................9
Caractéristiques .................................9
Assemblage ...................................... 10
Utilisation .....................................10-12
Entretien ...........................................13
Dépannage ..................................14-15
Illustrations ..................................16-17
Commande de pièces /
réparation ..........................Page arrière
AVERTISSEMENT :
réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit.
Pour
ÍNDICE DE CONTENIDO
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Reglas de seguridad generales .......3-4
Reglas de seguridad específicas ....4-5
Símbolos .........................................6-7
Aspectos eléctricos ............................ 8
Glosario de términos .......................... 9
Características ...................................9
Armado ............................................. 10
Funcionamiento ...........................10-12
Mantenimiento ..................................13
Solución de problemas ...............14-15
Ilustraciones ................................16-17
Pedidos de piezas /
servicio .......................... Pág. posterior
ADVERTENCIA: Para reducir
el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
DANGER:
This compressor/pump is not equipped and should not be used to supply breathing quality air. Additional equip­ment would be necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CFR 1910.134. Compressed Gas Association, 4221 Walney Road, Fifth Floor, Chantilly, VA 20151-2923, (703) 788-2700, www.cganet.com. Any such additional equipment has not been examined and no implication of proper use for breathing air is intended or implied.
If this compressor is altered in any way, existing warranties shall be voided. RYOBI and One World Technologies, Inc., disclaim any liabilities whatsoever for any loss, personal injury, or damage.
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equip­ment is not simultaneously used, existing warranties shall be voided, and RYOBI disclaims any liabilities whatsoever for any loss, personal injury, or damage.
DANGER :
Ce compresseur / pompe n’est pas équipé et ne doit pas être utiliser pour fournir de l’air de qualité respirable. Un équipement supplémentaire est nécessaire pour filtrer et purifier l’air conformément aux spécifications minimum d’air respirable de qualité D G 7.1 - 1966, OSHA 29 CFR 1910. 134 de la Compressed Gas Association, 4221 Walney Road, Fifth Floor, Chantilly, VA 20151-2923, (703) 788-2700, www.cganet.com. Un tel équipement n’a pas été examiné et nulle implacation d’utilisation propre pour l’air respirable n’est prévue ou implicite.
Si ce compresseur est modifier de quelle que manière que ce soit, les garanties en vigueur seront déclarées nulles et non avenues. RYOBI. et One World Technologies, Inc., déclineront toute responsabilité pour les pertes, blessures et dommages résultant de son utilisation.
EXONÉRATION DE GARANTIES
Si ce compresseur est utilisé pour des applications d’air respirable sans un système de sécurité et d’alarme approprié, les garanties en vigueur seront déclarées nulles et non avenues et RYOBI déclinera toute responsabilité pour les pertes, blessures et dommages résultant de son utilisation.
PELIGRO:
Este compresor (o bomba) no está equipado y debe evitarse utilizarlo para suministrar aire para respirar. Es necesario equipo adicional para filtrar y purificar debidamente el aire a fin de que cumpla las especificaciones mínimas de Grado D para respiración, según se explica en la Especificación de Productos G 7.1 - 1966 de la Asociación de Proveedores de Equipo de Gas Comprimido (Compressed Gas Association), OSHA 29 CFR 1910.134. Compressed Gas Association, 4221 Walney Road, Fifth Floor, Chantilly, VA 20151-2923, (703) 788-2700, www.cganet.com. Tal equipo adicional no ha sido examinado y no debe suponerse o deducirse ninguna conclusión con respecto al correcto uso del aire de respiración.
Si se altera de cualquier forma este compresor, quedan anuladas todas las garantías presentes. RYOBI y One World Technologies, Inc., se eximen de toda responsabilidad de cualquier tipo por cualquier pérdida, lesión corporal o daño material.
EXTENCIÓN DE RESPONSABILIDAD DE LAS GARANTÍAS
En caso de utilizarse los compresores para suministrar aire de respiración, y no utilizarse simultáneamente equipo en línea de seguridad y alarma apropiado, se anulan todas las garantías presentes, y RYOBI se exime de toda responsabilidad de cualquier tipo por cualquier pérdida, lesión física o daño material que resulte.
2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS WORK AREA
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents. Floor must not be slippery from wax or dust.
Do not operate air compressors in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
Keep bystanders, children, and visitors away while op-
erating an air compressor. Distractions can cause you to
lose control.
Operate air compressor in an open area at least 18 in.
away from any wall or object that could restrict the flow of fresh air to ventilation openings.
ELECTRICAL SAFETY
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an
increased risk of electric shock if your body is grounded.
Don’t expose air compressors to rain or wet condi-
tions. Water entering an air compressor will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord to carry
the air compressor or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating an air compressor outside, use an out-
door extension cord marked “W-A” or “W”. These cords
are rated for outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY
Eye protection which conforms to ANSI specifications
and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when load­ing, operating, or servicing this product. Eye protection
is required to guard against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper
eye protection is worn. We recommend a Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses that provide protection against flying particles both from the front and side. Always use eye protection which is marked to comply with ANSI Z87.1.
Additional safety protection will be required in some
environments. For example, the working area may in-
clude exposure to a noise level which can lead to hearing damage. The employer and user must ensure that any necessary hearing protection is provided and used by the operator and others in the work area. Some environments will require the use of head protection equipment. When required, the employer and user must ensure that head protection marked to comply with ANSI Z89.1 is used.
Stay alert, watch what you are doing, and use com-
mon sense when operating the air compressor. Do not use product while tired or under the influence of drugs, alcohol, or medication. A moment of inattention
while operating an air compressor may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better
control of the product in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the air compressor in unexpected situations.
AIR COMPRESSOR USE AND CARE
Do not exceed the pressure rating of any component
in the system.
Protect material lines and air lines from damage or
puncture. Keep hose and power cord away from sharp
objects, chemical spills, oil, solvents, and wet floors.
Check hoses for weak or worn condition before each
use, making certain all connections are secure. Do not
use if defect is found. Purchase a new hose or notify an authorized service center for examination or repair.
Release all pressures within the system slowly. Dust
and debris may be harmful.
Store idle air compressors out of the reach of children
and other untrained persons. Air compressors are dan-
gerous in the hands of untrained users.
Maintain air compressors with care. Follow mainte-
nance instructions. Properly maintained products are easier to control.
Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may affect the product’s operation. If damaged, have the air compressor serviced before using. Many accidents
are caused by poorly maintained products.
3 – English
GENERAL SAFETY RULES
Keep the exterior of the air compressor dry, clean, and
free from oil and grease. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum­based products, or any strong solvents to clean the unit. Following this rule will reduce the risk of deterioration of the enclosure plastic.
SERVICE
When servicing a product, use only identical
replacement parts. Follow instructions in the Maintenance section
parts or failure to follow Maintenance instructions may create a risk of injury.
of this manual. Use of unauthorized
SPECIFIC SAFETY RULES
Know your air compressor. Read operator’s manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this product. Following this rule will reduce the risk of electric shock, fire, or serious injury.
Drain tanks of moisture after each day’s use.
If unit will not be used for a while, it is best to leave drain valve open until such time as it is to be used. This will allow moisture to completely drain out and help prevent corrosion on the inside of tanks.
Risk of Fire or Explosion. Do not spray flammable liquid
in a confined area. Spray area must be well ventilated. Do not smoke while spraying or spray where spark or flame is present. Keep compressors as far from the spraying area as possible, at least 20 feet from the spraying area and all explosive vapors.
Risk of Bursting. Do not adjust regulator to result in
output pressure greater than marked maximum pressure of attachment. Do not use at pressure greater than 150 psi.
If connected to a circuit protected by fuses, use time-
delay fuses with this product.
To reduce the risk of electric shock, do not expose to
rain. Store indoors.
Inspect tanks yearly for rust, pin holes, or other
imperfections that could cause it to become unsafe.
Never weld or drill holes in the air tanks.
Make sure the hose is free of obstructions or snags.
Entangled or snarled hoses can cause loss of balance or footing and may become damaged.
Use the air compressor only for its intended use. Do
not alter or modify the unit from the original design or function.
Always be aware that misuse and improper handling of
this product can cause injury to yourself and others.
Service must be performed only by qualified repair
personnel. Service or maintenance performed by un-
qualified personnel may result in a risk of injury.
Disconnect power supply, open drain valve to de-
compress tanks and allow water to drain, and allow air compressor to become cool to the touch before servicing. Turn pressure regulator knob fully counter-
clockwise after shutting off air compressor.
Never leave a tool unattended with the air hose
attached.
Never point any air tool toward yourself or others. Do not operate this air compressor if it does not
contain a legible warning label.
Do not continue to use a tool or hose that leaks air or
does not function properly.
Always disconnect the air supply and power supply
before making adjustments, servicing a product, or when a product is not in use.
Do not attempt to pull or carry the air compressor by
the hose.
Your tool may require more air consumption than this
air compressor is capable of providing.
Always follow all safety rules recommended by the
manufacturer of your air tool, in addition to all safety rules for the air compressor. Following this rule will
reduce the risk of serious personal injury.
Never direct a jet of compressed air toward people or
animals. Take care not to blow dust and dirt towards yourself or others. Following this rule will reduce the risk
of serious injury.
Do not use this air compressor to spray chemicals.
Your lungs can be damaged by inhaling toxic fumes. A respirator may be necessary in dusty environments or when spraying paint. Do not carry while painting.
Inspect product cords and hoses periodically and, if
damaged, have repaired at your nearest Authorized Service Center. Constantly stay aware of cord location. Following this rule will reduce the risk of electric
shock or fire.
Never use an electrical adaptor with this grounded
plug.
4 – English
SPECIFIC SAFETY RULES
Check damaged parts. Before further use of the air
compressor or air tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center.
Following this rule will reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. A cord exceeding 50 feet is not recommended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized
cord will cause a drop in line voltage resulting in loss of power and overheating.
This equipment incorporates parts, such as snap
switches, receptacles, and the like that tend to pro­duce arcs or sparks and, therefore, when located in a
garage, it should be in a room or enclosure provided for the purpose, or should be 18 in. (457 mm) or more above the floor.
Never store a tool with air connected. Storing the tool
with air connected can result in unexpected firing and possible serious personal injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk of serious personal injury.
If the power supply cord is damaged, it must be replaced
only by the manufacturer or by an authorized service center to avoid risk.
Save these instructions. Refer to them frequently and use
them to instruct others who may use this product. If you loan someone this product, loan them these instructions also.
5 – English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Eye Protection
Wet Conditions Alert Do not expose to rain or use in damp locations.
Risk of Bursting
Risk of Fire or Explosion
Risk of Electrical Shock
Hot Surface
Risk to Breathing
Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment. Do not use at pressure greater than 150 psi.
Do not spray flammable liquid in a confined area. Spray area must be well ventilated. Do not smoke while spraying or spray where spark or flame is present. Keep compressors as far from the spray­ing area as possible, at least 20 feet from the spraying area and all explosive vapors.
Hazardous Voltage: Disconnect from power source before servic­ing. Compressor must be grounded.
To reduce the risk of injury or damage, avoid contact with any hot surface.
Air obtained directly from the air compressor should never be used to supply air for human consumption.
6 – English
SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
Alternating Current Type of current
Class II Construction Double-insulated construction
DESIGNATION/EXPLANATION
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
7 – English
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground­ing plugs and 3-pole receptacles that accept the product’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the product outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area. Posi­tion the cord so that it will not get caught on lumber, tools, or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use the product with a dam­aged cord since touching the damaged area could cause electrical shock resulting in serious injury.
SPEED AND WIRING
The no-load speed of this product is approximately 18,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry an air compressor motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
WARNING:
Improper installation of the grounding plug is liable to re­sult in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation hav­ing an outer surface that is green with or without yellow stripes is the grounding wire.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.
Repair or replace a damaged or worn cord immediately. This product is for use on a nominal 120 V circuit and has
a grounding plug similar to the plug illustrated in figure 1, page 16. Only connect the product to an outlet having the same configuration as the plug. Do not use an adaptor with this product.
ELECTRICAL CONNECTION
This product is powered by a precision-built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current), 60 Hz. Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double check the power supply.
8 – English
GLOSSARY OF TERMS
Air Filter
Porous element contained within a metal or plastic housing attached to the compressor cylinder head which removes impurities from the intake air of the compressor.
Air Tank
Cylindrical component which contains the compressed air.
Check Valve
Device that prevents compressed air from flowing back from the air tank to the compressor pump.
Cut-In Pressure
The low pressure at which the motor will automatically restart.
Cut-Off Pressure
The high pressure at which the motor will automatically shut off.
Electric Motor
Device which provides the rotational force necessary to operate the compressor pump.
NPT (National Pipe Thread)
A seal thread tape must be used to provide a leak-free seal on pipe threaded connections.
On/Off Switch
Control which turns the air compressor on or off. The pressure switch will not automatically start and control the compressor unless the manual On/Off Switch is in the ON( l ) position.
Overload Switch (Integral to Switch)
Automatically shuts off the compressor if the temperature of the electric motor exceeds a predetermined limit.
Pressure Regulator Knob
Regulates the outgoing pressure from the air outlet to the tool. It is possible to increase or decrease the pressure at the outlet by adjusting this control knob.
Pressure Switch
Automatically controls the on/off cycling of the compressor. It stops the compressor when the cut-off pressure in the tank is reached and starts the compressor when the air pressure drops below the cut-in pressure.
PSI (Pounds Per Square Inch)
Measurement of the pressure exerted by the force of the air. The actual psi is measured by a pressure gauge on the compressor.
Pump
Produces the compressed air with a reciprocating piston contained within the cylinder.
Regulator Pressure Gauge
Displays the current line pressure. Line pressure is adjusted by rotating the pressure regulator knob.
Safety Valve
Prevents air pressure in the air tank from rising over a predetermined limit.
SCFM (Standard Cubic Feet Per Minute) or CFM (Cubic Feet Per Minute)
A unit of measure of air delivery.
Tank Pressure Gauge
Indicates the pressure in the air tank.
FEATURES
PRODUCT SPECIFICATIONS
Air Tank Capacity ........................................................................................................................................................... 6 gal.
Air Pressure .........................................................................................................................................................150 psi max.
Air Delivery ............................................................................................................................................... 2.6 SCFM @ 90 psi
Gauges .............................................................................................................................................................. 2 in. diameter
Input ..................................................................................................................................... 120 V, AC only, 60 Hz, 11 Amps
9 – English
ASSEMBLY
WARNING:
Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.
If any parts are damaged or missing, please call 1-800-525-2579 for assistance.
WARNING:
Do not attempt to modify this product or create acces­sories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
OPERATION
DANGER:
Do not disassemble check valve, tank drain valve, or safety valve with air in tank — bleed tanks. Failure to depressurize tank could result in explosion and/or seri­ous personal injury.
WARNING:
Do not allow familiarity with products to make you care­less. Remember that a careless fraction of a second is sufficient to inflict severe injury.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not recom­mended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
WARNING:
This equipment incorporates parts, such as snap switch­es, receptacles, and the like that tend to produce arcs or sparks and, therefore, when located in a garage, it should be in a room or enclosure provided for the purpose, or should be 18 in. or more above the floor.
APPLICATIONS
Air compressors are utilized in a variety of air system applications. Match hoses, connectors, air tools, and accessories to the capabilities of the air compressor.
You may use this product for the purposes listed below:
Operating some air-powered tools Operating air accessories such as air nozzles and tire
WARNING:
Do not attach any tools to the open end of the hose until start-up has been completed.
NOTICE:
Do not use in an environment that is dusty or otherwise contaminated. Using the air compressor in this type of environment may cause damage to the unit.
NOTICE:
The wiring to a receptacle and the length of any extension cords being used play an important role in the operation of this product. Wiring intended for lights cannot properly carry an air compressor motor, and wire that is heavy enough for a short distance may be insufficient for a greater distance. Before using this product, verify your receptacle is wired appropriately for air compressor use and the length and gauge of any extension cord used is sufficient to carry the current of the air compressor.
inflators
10 – English
OPERATION
CONNECTING/DISCONNECTING AIR HOSE
See Figure 2, page 16.
WARNING:
Never exceed the air tool’s pressure rating as recom­mended by the manufacturer. When using this air com­pressor as an inflation device, always follow the maximum inflation guidelines stated by the manufacturer of the item being inflated.
Make sure the air compressor is off and unplugged. Rotate pressure regulator knob fully in the counter-
clockwise direction so that the outlet pressure is at zero (0) psi.
Attach an air hose with 1/4 in. NPT quick-connect air fitting
to a quick connect coupler (1/4 in.) on air compressor. Make sure to push the air fitting fully into the coupler until the sleeve springs forward to lock in place.
To lessen the chance of the air compressor becoming
unbalanced during use, route the air hose through the corresponding hose channel on the bottom of the unit, out the nearest side, then over to your worksite.
To disconnect an air hose or an air tool:
Confirm that the outlet pressure is at zero (0) psi. When disconnecting a hose from quick connect coupler
(1/4 in.), always firmly hold fitting end of hose.
Push back on the release sleeve on the 1/4 in. quick-
connect coupler.
With a firm grip, pull out the quick-connect air fitting that
is attached to the quick connect coupler.
BREAK-IN PERIOD
Before first use, run the air compressor at zero (0) tank pres­sure with the drain valve fully open for 30 minutes.
TURNING THE AIR COMPRESSOR ON/OFF
See Figure 3, page 17.
With the air compressor plugged in, turn the on/off switch
to the ON position to power the compressor on.
To turn the air compressor off, turn the on/off switch to
the OFF position.
NOTE: When the compressor is in the ON position, the air compressor will automatically turn back on when the designated tank air pressure drops below the preset pressure limit. It will also shut off again when the desired pressure is reached.
WARNING:
Never exceed the air tool’s pressure rating as recom­mended by the manufacturer. When using this air com­pressor as an inflation device, always follow the maximum inflation guidelines stated by the manufacturer of the item being inflated.
WARNING:
Always ensure the switch is in the OFF (O) position and the regulator pressure gauge reads zero before changing air tools or disconnecting the hose from the air outlet. Failure to do so could result in possible serious personal injury.
USING THE AIR COMPRESSOR
See Figure 4, page 17.
WARNING:
Risk of bursting. Do not adjust pressure regulator
knob to result in output pressure greater than marked maximum pressure of attachment and/or the item being inflated. Never use at pressure greater than 150 psi. Fail­ure to heed this warning could result in possible serious personal injury.
WARNING:
Air powered tools may require more air consumption than this air compressor is capable of providing. Check the tool manual to avoid damage to the tool or risk of personal injury.
Attach air hose following the instructions in Connecting/
Disconnecting Air Hose (Not Provided).
Set the amount of air pressure desired using the pressure
regulator knob. Pull the knob up, then turn clockwise to increase or counterclockwise to decrease the air pressure to be provided through the hose. When the desired pressure is set, push the knob back down to lock.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.
When finished, always drain the tank and unplug the
unit. Never leave the unit plugged in and/or running unattended.
11 – English
ASSEMBLY
RESETTING THE AIR COMPRESSOR
When amperage into the air compressor exceeds the specified amperage, the air compressor will automatically shut off.
To reset the air compressor:
Turn the air compressor off. Unplug the air compressor and allow to cool for 30
minutes.
Plug the air compressor into an approved outlet. Turn the air compressor on.
DRAINING THE TANK
See Figure 5 - 6, page 17.
To help prevent tank corrosion and keep moisture out of the air used, the air tank of the compressor should be drained daily.
To drain:
Turn the air compressor OFF and disconnect the plug
from the power supply,
Pull the ring on the safety valve to release pressure until
pressure gauge reads less than 20 psi.
Release the ring. Rotate drain valve counterclockwise to open. Tilt tank as shown to drain moisture from tank into a
suitable container.
NOTE: Condensate is a polluting material and should be
disposed of in compliance with local regulations.
If drain valve is clogged, release all air pressure, remove
and clean valve, then reinstall.
WARNING:
Unplug the air compressor and release all air from the tank before servicing. Failure to depressurize tank before attempting to remove valve can cause serious personal injury.
CHECKING THE SAFETY VALVE
See Figure 5, page 17.
DANGER:
Do not attempt to tamper with the safety valve. Anything loosened from this device could fly up and hit you. Fail­ure to heed this warning could result in death or serious personal injury.
The safety valve will automatically release air if the air tank pressure exceeds the preset maximum. The valve should be checked before each day of use by pulling the ring by hand.
Turn the air compressor on and allow the tank to fill. The
compressor will shut off when the pressure reaches the preset maximum.
Turn the air compressor off. Pull the ring on the safety valve to release air for three to
five seconds to allow pressurized air to escape. Release the ring. The safety release valve must reset and hold pressure before all compressed air is exhausted from the tank/pressure vessel.
Any continued loss of air after performing the above steps
indicates a problem with the safety valve. Discontinue use and seek service before continued use of the air compressor.
WARNING:
If air leaks after the ring has been released or if the valve is stuck and cannot be actuated by the ring, do not use the air compressor until the safety valve has been replaced. Use of the air compressor in this condition could result in serious personal injury.
Rotate drain valve clockwise until tightly closed.
WARNING:
RISK OF BURSTING. All compressed air tanks have a
limited lifespan. The lifespan can be affected by a num­ber of factors, including operating conditions of the air compressor, proper maintenance of the tank, and unau­thorized repairs and modifications. Since deterioration of the tank can occur internally with no outward signs, the air tank(s) on this compressor MUST be removed from service by the end of the year shown on the data label. Use of the air compressor after this date increases the risk of an air tank rupture, which could result in serious personal injury.
12 – English
OPERATION
WARNING:
When servicing use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
WARNING:
Always release all pressure, disconnect from power sup­ply, and allow unit to cool to the touch before cleaning or making repairs on the air compressor.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum­based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastIc which may result in serious personal injury.
CLEANING THE AIR FILTER
See Figure 7, page 17.
Loosen the four screws securing the cover to the unit.
Lift the cover off and set aside.
Loosen the screws securing the air filter housing to the
motor until the housing can be removed.
Remove the screws and grill from the air filter cavity and
set aside.
Remove the foam filter from the air filter housing. Wash
with warm, soapy water and rinse clean. Set aside and allow to dry completely.
Reinstall the air filter, then replace the back on the
housing.
NOTE: Do not run the motor without the air filter installed.
Doing so will cause premature wear to the motor.
Replace air filter housing on motor and reinstall screws.
Tighten securely.
Replace the cover of the unit. Reinstall screws and tighten
securely.
REPLACING GAUGES, QUICK CONNECT COUPLERS OR SAFETY VALVE
See Figure 8, page 17.
Pull the pressure regulator knob straight up and remove. Remove four screws securing the console cover. Remove
cover and set aside.
Using an adjustable wrench, remove the item(s) to be
replaced (gauges, quick connect couplers, and/or safety valve) from the regulator manifold.
Apply pipe sealant to new part(s) and then install new
parts on manifold. Tighten securely.
NOTE: If replacing gauges, make sure to orient new
gauges correctly for reading.
Reinstall console cover and replace screws. Tighten
securely.
NOTE: ILLUSTRATIONS START ON PAGE 16 AFTER
FRENCH AND SPANISH LANGUAGE SECTIONS.
This product has a Three-year Limited Warranty.
For Warranty details go to www.ryobitools.com
13 – English
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Compressor will not run Loss of power or overheating
Check for proper use of extension cord.
Motor hums but cannot run or runs slowly
No electrical power
Insufficient power from receptacle
Insufficient power from extension cord
Blown shop/house fuse
Shop/house breaker open
Amperage overload open
Pressure switch bad
Tank is full of air
Low voltage
Wrong gauge wire or length of extension cord
Shorted or open motor winding
Defective check valve
Check to be sure unit is plugged in. Check fuse/breaker.
Use a receptacle on a different circuit.
Refer to chart on page 8 to choose an ap­propriate extension cord.
Replace shop/house blown fuse.
Reset shop/house breaker, determining why problem happened.
Move compressor to well-ventilated area. Unit must be unplugged and allowed to cool for 30 minutes to initiate reset.
Take compressor to service center.
Compressor will turn on when tank pressure drops to cut-in pressure.
Check with voltmeter.
Check for proper gauge wire and cord length.
Take compressor to service center.
Take compressor to service center.
Amperage overload protector cuts out repeatedly
Air tank pressure drops when compressor shuts off
Insufficient power from receptacle
Insufficient power from extension cord
Low voltage
Lack of proper ventilation/room temperature too high
Wrong gauge wire or length of extension cord
Insufficient power from extension cord
Loose connections (fittings, tubing, etc.)
Loose drain valve/open drain valve
Check valve leaking
Use a receptacle on a different circuit.
Refer to chart on page 8 to choose an ap­propriate extension cord.
Check with volt meter.
Move compressor to well-ventilated area. Unit must be unplugged and allowed to cool for 30 minutes to initiate reset.
Check for proper gauge wire and cord length.
Refer to chart on page 8 to choose an ap­propriate extension cord.
Check all connections with soap and water solution and tighten.
Tighten drain valve/close drain valve.
Take compressor to service center.
DANGER:
Do not disassemble check valve, tank drain valve, or safety valve with air in tank — bleed tank.
14 – English
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