Ryobi XCS-165, XBD-1850 Owner's Operating Manual

Page 1
XCS-165
09-16
0
10
20
30
40
50
80
90
100
110
120
130
140
150
160
170
180
0
45
50
Page 2
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
0
45
50
1
1 32
0
45
50
0
10
20
30
40
50
60
70
80
* Battery pack (18) not included
9
7
1
8
21
13
16
19
15
6
18
17
14
2
4
0
45
50
15
30
45
0
10
20
30
40
50
60
70
80
90
1
3
4
2
Loosen
Tighten
2
9
10
4
7
1
5
5
2
Page 3
2
7 8
4 65
9 10
0
45
50
100
110
120
130
140
150
160
170
180
0
10
20
30
40
50
60
70
80
90
45
10
30
12
13
0
30
45
50450
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
10
30
45
50
45
14
13
20
50
45
30
45
A
B
11
11
17
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
0
45
50
19
18
Laser beam
Page 4
THANK YOU FOR BUYING A RYOBI PRODUCT.
To ensure your safety and satisfaction, carefully read through this OWNER’S MANUAL before using the product.
3
General Safety Rules
SAVE THESE INSTRUCTIONS
WARNING! Read all instructions Failure to follow all instructions
listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) Work area
a) Keep work area clean and well lit. Cluttered and dark
areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye rotection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools
with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power
tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in
unexpected situations.
f ) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
f ) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from intended could result in a hazardous situation.
5) Battery tool use and care
a) Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools
that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another battery pack.
c) Use power tools only with specifically designated battery packs. Use of any other battery packs may
create a risk of injury and fire.
d) When battery pack is not in use, keep it away from other metal objects like paper clips, keys, nails, screws, or other metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
e) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
(PJ27)
Page 5
4
1. Make sure that the tool is only connected to the voltage marked on the name plate.
2. Never use the tool if its cover or any bolts are missing. If the cover or bolts have been removed, replace them prior to use.
Maintain all parts in good working order.
3. Always secure the tool when working in elevated positions.
4. Never touch the blade, drill bit, grinding wheel or other moving parts during use.
5. Never start the tool when its rotating component is in contact with the work piece.
6. Never lay the tool down before its moving parts have come to a complete stop.
7. ACCESSORIES: The use of accessories or attachments other than those recommended in this manual might present a hazard.
8. REPLACEMENT PARTS: When servicing use only identical replacement parts.
INSTRUCTIONS FOR SAFE HANDLING
a) Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot
be cut by the blade.
b) Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
c) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
d) Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
e) Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with
a "live" wire will also make exposed metal parts of the power tool "live" and shock the operator.
f) When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
g) Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
h) Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of operation.
i) Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard with the lower guard lever and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
j) Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
k) Lower guard should be retracted manually only for special cuts such as "plunge cuts" and "compound cuts." Raise lower guard by lower guard lever and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard
should operate automatically.
l) Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
− kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
− when the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
− if the blade becomes twisted or misaligned in the cut, the
teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
b) When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
c) When restarting a saw in the workpiece, centre the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may
walk up or kickback from the workpiece as the saw is restarted.
d) Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
e) Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
f) Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade
adjustment shifts while cutting, it may cause binding and kickback.
g) Use extra caution when making a "plunge cut" into existing walls or other blind areas. The protruding
blade may cut objects that can cause kickback.
CIRCULAR SAW SAFETY PRECAUTIONS
DANGER!
Causes and operator prevention of kickback:
Page 6
2. Hex. head bolt
4. Outside flange
6. Lower guard
8. Safety guard
10. Inside flange
12. Depth adjustment knob
14. Angle adjustment knob
16. Safety lock button
18. Battery pack (Not included)
20. Laser guide
1. Lock lever
3. Wrench
5. Washer
7. Lower guard lever
9. Saw Blade
11. Cutting line
13. Base plate
15. Trigger
17. Saw guide fence
19. Battery clip
21. Laser on/off button
Li-ion batteries must be recycled.
Take the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use.
Do not discard the exhausted battery.
DESCRIPTION
DISPOSAL OF THE EXHAUSTED BATTERY
Wrench Saw guide fence
STANDARD ACCESSORIES
APPLICATIONS
Blade diameter ....................................................... 165mm
(Only blades of this diameter may be used.)
Blade bore diameter ................................................ 20mm
Max. cutting capacities
at 90° ....................................................... 52mm
at 45° ....................................................... 36mm
Motor ..................................................................... DC 18V
No load speed ................................................... 4,000min
-1
Net weight (not incl. battery pack) ....…….…..........…2.4kg
SPECIFICATIONS
COMPATIBLE BATTERY PACK AND CHARGER
REMOVING
ADJUSTING THE CUTTING DEPTH (Fig. 4 )
(Use only for the purposes listed below.)
1. Sawing wood.
(The mark on the blade should be visible from the outside.)
1. Pushing the lock lever, turn the hex. head bolt with the wrench until the gear shaft locks.
2. Loosen the hex. head bolt by turning the wrench counterclockwise while pushing the lock lever.
3. Remove the hex. head bolt, washer and the outside flange.
4. Retract the lower guard back as far as possible toward the safety guard, then remove the saw blade.
1. To adjust the cutting depth, loosen the depth adjustment knob (12).
2. Slide the base plate (13) to the desired depth and retighten the nut securely.
3. The cutting depth can be determined by measuring the distance between the blade protrusion and the base plate.
ADJUSTING THE CUTTING BEVEL (Fig. 5)
1. The true cutting angle may be adjusted to any desired angle between 0° and 45°.
2. Loosen the angle adjustment knob (14) which are positioned at the front of the tool and move the base plate (13) to the desired angle according to the bevel scale.
3. After adjusting the desired angle, be sure to retighten the angle adjustment lever firmly.
Press the laser on/off button (21), the laser guide (20) generates a red laser beam on the work surface in front of the saw. Use the laser to guide the saw along the line of cut.
LASER GUIDE (Fig. 6)
SWITCH
This device is equipped with a safety switch. The device will not switch on unless the safety lock button (16) is depressed. To switch the device on press and hold the safety lock button (16) then pull the trigger (15), releasing the trigger will switch it off. If your finger is released from the switch, the safety lock button will automatically return to the center position, preventing the device from being switched on.
WARNING!
Instructions not to use any abrasive wheels.
ATTACHING
2. Loosen the hex. head bolt by turning the wrench counterclockwise while pushing the lock lever. (Fig. 1)
3. Remove the hex. head bolt, washer (5) and the outside flange (4).
4. Retract the lower guard (6) back with the lower guard lever (7) as far as possible toward the safety guard (8). (Fig. 3)
5. Then, attach the saw blade (9) against the flange (10) on the gear shaft and then the outside flange and the hex. head bolt. (Figs. 2 and 3)
6. Push the lock lever again, tighten the hex. head bolt by turning the wrench clockwise while pushing the lock lever.
7. After tightening the hex. head bolt, release the lock lever.
BATTERY PACK (not included) ...... XB-1500, XB-3000
CHARGER (not included) ............... XPP-2700
ASSEMBLY INSTRUCTIONS
BE SURE TO DISCONNECT THE TOOL FROM THE POWERSUPPLY BEFORE ATTACHING AND REMOVING THE SAW BLADE.
BE SURE THAT THE TEETH OF THE SAW BLADE ARE
POINTING UPWARD AT THE FRONT OF THE TOOL.
ATTACHING AND REMOVING THE BLADE ( Figs. 1, 2 and 3 )
5
1. Pushing the lock lever (1), turn the hex. head bolt (2) with the wrench (3) until the gear shaft locks. (Fig. 1)
If unexpected machine cut off happens during the operation, press the button (21) TWICE to activate the laser guide (20) again.
NOTE:
Page 7
6
It is important to saw with steady and even pressure (DO NOT FORCE) in order to obtain a uniform cut. Cut at a speed suited to the work piece. (Work slowly when work piece is hard.) Inspect the saw blade frequently and replace or sharpen if dull, to avoid overloading the motor.
During use, do not point the laser beam at people, directly or indirectly through reflecting surfaces.
This laser was classified as class 2 according to EN 60825-1:2007. The unit includes no servicing components. Do not open the housing for any reason. If the unit is damaged, have the damage repaired by an authorized repair agent.
WARNING! The laser beam potentially causes severe eye damage. Never look or stare directly into the laser beam.
STORING THE TOOL
places which can be reached by children or from where the tool may fall.
Pay attention to the following when storing the battery pack for an extended period of time.
a. Store lithium ion batteries when they are charged.
b. Avoid high temperatures. Do not store for an extended period of time in places that are 45°C or hotter.
c. Do not store in places that are -20°C or colder.
d. Do not store in places that are near to heat sources or places that are subject to direct sunlight.
e. Do not store in places which have large changes in temperature and may have condensation.
f. Do not store in humid places.
g. Do not allow it come in contact with water.
h. Store in a dry place.
i. Do not subject it to large vibrations or allow it to fall when
moving it.
j. In order to avoid short circuits, do not allow it come in
contact with metal objects.
k. Before storing the battery pack, remove it from the charger.
CUTTING POSITION (Figs. 7 and 8)
Cutting the work piece at 90°, use point “A” of the base plate line guide and move the saw along the penciled line to be cut. Cutting at 45°, use point “B”. This line guide shows an approximate line of cut. Make a sample cut in scrap lumber to verify the actual line of cut.
USE OF SAW GUIDE FENCE (Fig. 9)
Use of the saw guide fence (17) eliminates the necessity of drawing guide lines on the work piece. Particularly useful when making many pieces of the same size.
CHARGING BATTERY PACK
Read and follow all warnings and instructions in owner’s manual of the XPP-2700.
The cutting width can be easily established by setting the guide fence at the desired distance from the blade. The saw guide fence can be attached on either the right or left side of the base plate.
The saw guide fence should only touch the work piece slightly and should not be forced.
OPERATING
DANGER!
CAUTION!
KEEP HANDS AWAY FROM THE CUTTING AREA. WHEN OPERATING THE TOOL, KEEP THE CORD AWAY FROM THE CUTTING AREA AND POSITION IT SO THAT IT WILL NOT BE CAUGHT ON THE WORK PIECE DURING THE CUTTING OPERATION.
INSTALLING AND REMOVING BATTERY PACK (Fig. 10)
MAINTENANCE
To ensure safety and reliability, all repairs should be performed by an AUTHORIZED SERVICE CENTER or other QUALIFIED SERVICE ORGANIZATION.
“ WARNING! To reduce the risk of injury, user must read instruction manual ”
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING!
After use, check the tool to make sure that it is in top condition. It is recommended that you take this tool to a RYOBI Authorized Service Center for a thorough cleaning and lubrication at least once a year.
DO NOT MAKE ANY ADJUSTMENTS WHILE THE MOTOR IS IN MOTION.
ALWAYS DISCONNECT THE POWER CORD FROM THE RECEPTACLE BEFORE CHANGING REMOVABLE OR EXPENDABLE PARTS (BLADE, BIT, SANDING PAPER ETC.), LUBRICATING OR WORKING ON THE UNIT.
To install battery pack, lock the trigger switch by placing the forward/reverse switch in the center position. Align the body with the groove in the battery pack and push in the direction of the arrow until the battery pack (18) is secured on the tool. To remove the battery pack from the tool, push the push button (19) on and remove the battery pack in the direction of the arrow.
Always remove battery pack from your tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.
Page 8
RYOBI POWER EQUIPMENT
WARRANTY
Subject to the warranty conditions below, this RYOBI tool (hereinafter called “the Product”), is warranted by Ryobi (herein called “the Company”) to be free from defects in material or workmanship for a period of 24 months from the date of original purchase covering both parts and labour. Under the terms of this warranty, the repair or replacement of any part shall be the opinion of the Company or its authorised agent. Should service become necessary during the warranty period, the owner should contact the authorised Ryobi retailer from whom the product was purchased, or the nearest Company branch of
fice. In order to obtain warranty service, the owner must include the Sales Docket and Warranty Certificate to confirm date of purchase. This Product is sold by the dealer or agent as principal and the dealer has no authority from the Company to give any additional warranty or guarantee on the Company’s behalf except as herein contained or herein referred to.
Warranty Conditions
This warranty only applies provided that the Product has been used in accordance with the manufacturer's recommendations under normal use and reasonable care (in the opinion of the Company) and such warranty does not cover consumable components, damage, malfunction or failure resulting from
misuse, neglect, abuse
, or used for a purpose for which it was not designed, or is not suited and no repairs, alterations or modifications have been attempted by other than an Authorised Service Agent. This guarantee will not apply if the tool is damaged by accident or if repairs arise from normal wear and tear. Accessories such as bits,blades, sanding discs, cutting lines, etc., are excluded from this guarantee. Normal consumable parts, such as carbon brushes, bearings, chucks, cord assembly’s, spark plugs, recoil pulleys and bump head assembly’s are specifically excluded from this guarantee. The Company accepts no additional liability pursuant to this warranty for the costs of traveling or transportation of the Prod
uct or
parts to and from the sevice dealer or agent
- which costs are not included in the warranty.
Nothing herein shall have the effect of
excluding,
restricting or modifying any conditions, warranty, right or liability imposed, to the extent only that such exclusion, restriction or modification would render any term herein void.
THIS WARRANTY FORM
SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES.
For your record and to assist in establishing date of purchase (necessary for in-warranty service), please
keep your purchase docket and this form, completed with the following particulars.
PURCHASED FROM:.........................................................................................................
ADDRESS OF DEALER:....................................................................................................
DATE:......................... MODEL NO................................ SERIAL NO.................................
Present this form with your Purchase Docket when Warranty Service is required.
STEVENS & CO (Pty) Ltd
604, 16th Street, Randjespark Midrand, South Africa
Tel: +27 (11) 357-9600 Fax: +27 (11) 805-5541 email: stevens@ryobi.co.za
P O Box 4059 HALFWAY HOUSE 1685, South Africa
Loading...