Ryobi TSS102L User Manual [en, es, fr]
OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
10 in. SLIDING COMPOUND
MITER SAW WITH LASER
SCIE À ONGLETS COMBINÉS
COULISSANTE DE 254 mm (10 po)
AVEC LASER
SIERRA INGLETEADORA
COMPUESTA DESLIZANTE DE
254 mm (10 pulg.) CON GUÍA LÁSER
TSS102L
TABLE OF CONTENTS
****************
General Safety Rules .......................2-3
Specific Safety Rules ......................3-4
Symbols ..............................................5
Electrical ............................................. 6
Glossary of Terms ...............................7
Features .........................................8-10
Tools Needed ...................................11
Loose Parts List ................................11
Assembly .....................................12-20
Operation .....................................21-30
Adjustments ................................31-32
Maintenance ..................................... 33
Parts Ordering / Service ......Back page
WARNING: To reduce the
risk of injury, the user must read and
understand the operator’s manual
before using this product.
TABLE DES MATIÈRES
****************
Règles de sécurité générales ..........2-3
Règles de sécurité particulières ......3-4
Symboles ............................................5
Caractéristiques électriques ............... 6
Glossaire .............................................7
Caractéristiques ............................8-10
Outils nécessaires ...........................11
Pièces détachées ............................. 11
Assemblage .................................12-20
Utilisation .....................................21-30
Réglages ......................................31-32
Entretien ...........................................33
Commande de pièces/
réparation ..........................páge arrière
AVERTISSEMENT :
réduire les risques de blessures,
l’utilisateur doit lire et veiller à bien
comprendre le manuel d’utilisation avant
d’employer ce produit.
Pour
ÍNDICE DE CONTENIDO
****************
Reglas de seguridad generales .......2-3
Reglas de seguridad específicas ....3-4
Símbolos ............................................5
Aspectos eléctricos ............................ 6
Glosario de términos .......................... 7
Características ..............................8-10
Herramientas necesarias .................. 11
Lista de piezas sueltas ..................... 11
Armado ........................................12-20
Funcionamiento ...........................21-30
Ajustes .........................................31-32
Mantenimiento ..................................33
Pedidos de piezas/
servicio .......................... pág. posterior
ADVERTENCIA: Para reducir
el riesgo de lesiones, el usuario debe leer
y comprender el manual del operador
antes de usar este producto.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL SAFETY RULES
WARNING:
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the applications and limitations
as well as the specific potential hazards related to this
tool.
GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example: pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the tool while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or
extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a
cord heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A wire
gauge size (A.W.G.) of at least 14 is recommended for an
extension cord 25 feet or less in length. If in doubt, use
the next heavier gauge. The smaller the gauge number,
the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing,
neckties, or jewelry that can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when
practical, it is safer than using your hand and frees both
hands to operate the tool.
DO NOT OVERREACH. Keep proper footing and balance
at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before servicing,
or when changing attachments, blades, bits, cutters, etc.,
all tools should be disconnected from power source.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally
contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade, cutter, or sanding spindle against the direction
or rotation of the blade, cutter, or sanding spindle only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don’t leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved
ground connection that are intended for use outdoors
and so marked.
KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT
SET. Sharp blades minimize stalling and kickback.
BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal
sparking of the motor could ignite fumes.
2 − English
GENERAL SAFETY RULES
INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an
authorized service facility. The conductor with insulation
having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding
conductor to a live terminal. Repair or replace a damaged
or worn cord immediately. Stay constantly aware of cord
location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
POLARIZED PLUGS. To reduce the risk of electric shock,
this tool has a polarized plug (one blade is wider than
the other). This plug will fit in a polarized outlet only one
way. If the plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified electrician
to install the proper outlet. Do not change the plug in any
way.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades with
incorrect size holes. Never use blade washers or blade
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 10 in.
BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS
ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included with
the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is tight
and not making contact with saw or workpiece before
connecting to power supply.
SPECIFIC SAFETY RULES
FIRMLY CLAMP OR BOLT the tool to a workbench or
table at approximately hip height.
KEEP HANDS AWAY FROM CUTTING AREA. Do not
reach underneath work or in blade cutting path with hands
and fingers for any reason. Always turn the power off.
ALWAYS SUPPORT LONG WORKPIECES while cutting
to minimize risk of blade pinching and kickback. Saw may
slip, walk or slide while cutting long or heavy boards.
ALWAYS USE A CLAMP to secure the workpiece when
possible.
BE SURE THE BLADE CLEARS THE WORKPIECE.
Never start the saw with the blade touching the workpiece.
Allow motor to come up to full speed before starting cut.
MAKE SURE THE MITER TABLE AND SAW ARM (BEVEL
FUNCTION) ARE LOCKED IN POSITION BEFORE
OPERATING YOUR SAW. Lock the miter table by securely
tightening the miter lock handle. Lock the saw arm (bevel
function) by securely tightening the bevel lock knob.
3 − English
NEVER USE A LENGTH STOP ON THE FREE SCRAP
END OF A CLAMPED WORKPIECE. NEVER hold onto or
bind the free scrap end of the workpiece in any operation.
If a work clamp and length stop are used together, they
must both be installed on the same side of the saw table to
prevent the saw from catching the loose end and kicking
up.
NEVER cut more than one piece at a time. DO NOT
STACK more than one workpiece on the saw table at a
time.
NEVER PERFORM ANY OPERATION FREEHAND.
Always place the workpiece to be cut on the miter table
and position it firmly against the fence as a backstop.
Always use the fence.
NEVER hand hold a workpiece that is too small to be
clamped. Keep hands clear of the cutting area.
NEVER reach behind, under, or within three inches of the
blade and its cutting path with hands and fingers for any
reason.
SPECIFIC SAFETY RULES
NEVER reach to pick up a workpiece, a piece of scrap,
or anything else that is in or near the cutting path of the
blade.
NEVER move the workpiece or make adjustment to any
cutting angle while the saw is running and the blade is
rotating. Any slip can result in contact with the blade
causing serious personal injury.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand
to move into the blade. ALWAYS make sure you have
good balance. NEVER operate the miter saw on the floor
or in a crouched position.
NEVER stand or have any part of the body in line with
the path of the saw blade.
ALWAYS release the power switch and allow the saw blade
to stop rotating before raising it out of the workpiece.
DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPIDLY. This could cause the saw blade to loosen and
could create a hazard. Should this ever occur, stand clear
and allow the saw blade to come to a complete stop.
Disconnect your saw from the power supply and securely
retighten the blade bolt.
IF ANY PART OF THIS MITER SAW IS MISSING or
should break, bend, or fail in any way, or should any
electrical component fail to perform properly, shut off
the power switch, remove the miter saw plug from the
power source and have damaged, missing, or failed parts
replaced before resuming operation.
ALWAYS STAY ALERT! Do not allow familiarity (gained
from frequent use of the saw) to cause a careless mistake.
ALWAYS REMEMBER that a careless fraction of a second
is sufficient to inflict severe injury.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
MAKE SURE WORK AREA HAS AMPLE LIGHTING to
see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using the
saw.
ALWAYS TURN OFF THE SAW before disconnecting it
to avoid accidental starting when reconnecting to power
supply. NEVER leave the saw unattended while connected
to a power source.
RELEASE THE SWITCH TRIGGER and allow the saw
blade to stop rotating before raising the blade out of
workpiece.
THIS TOOL should have the following markings:
a) Wear eye protection.
b) Keep hands out of path of saw blade.
c) Do not operate saw without guards in place.
d) Do not perform any operation freehand.
e) Never reach around saw blade.
f) Turn off tool and wait for saw blade to stop before
moving workpiece or changing settings.
g) Disconnect power (or unplug tool as applicable) before
changing blade or servicing.
h) No load speed.
ALWAYS MAKE SURE THE SAW BLADE HAS
CLEARANCE OF ALL OBSTRUCTIONS BEFORE
TURNING THE SAW ON.
MAKE SLIDING CUTS by pushing the saw blade down
on top of the workpiece then sliding it back toward the
rear of the saw. DO NOT pull the saw toward you while
making a cut.
ALWAYS carry the tool only by the carrying handle.
AVOID direct eye exposure when using the laser guide.
THIS SAW CAN TIP OVER if the saw head is released
suddenly and the saw is not secured to a work surface.
ALWAYS secure this saw to a stable work surface before
any use to avoid serious personal injury.
SAVE THESE INSTRUCTIONS. Refer to them frequently
and use to instruct other users. If you loan someone this
tool, loan them these instructions also.
4 − English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
No Hands Symbol
Wet Conditions Alert Do not expose to rain or use in damp locations.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Failure to keep your hands away from the blade will result in
serious personal injury.
5 − English
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools,
which eliminates the need for the usual three-wire grounded
power cord. All exposed metal parts are isolated from the
internal metal motor components with protecting insulation.
Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the
user from shock resulting from a break in the tool’s internal
wiring. Observe all normal safety precautions to avoid
electrical shock.
NOTE: Servicing of a product with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the tool to your nearest
authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be
connected to a power supply that is 120 V, AC only (normal
household current), 60 Hz. Do not operate this tool on
direct current (DC). A substantial voltage drop will cause a
loss of power and the motor will overheat. If the tool does
not operate when plugged into an outlet, double check the
power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a product, use an extension
cord that is designed for outside use. This type of cord is
designated with “WA” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25’ 16 16 16 16 14 14
50’ 16 16 16 14 14 12
100’ 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
tools, or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may
contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.
6 − English
GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A device which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The
blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by holding
it securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
7 − English
Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer
cutterhead during any operation. This aid helps keep the
operator’s hands well away from the cutterhead.
Push Blocks (for table saws)
Device used to hold the workpiece during cutting operations.
This aid helps keep the operator’s hands well away from
the blade.
Push Sticks (for table saws)
Device used to push the workpiece during cutting operations.
A push stick should be used for narrow ripping operations.
The aid helps keep the operator’s hands well away from
the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Taper Cut
A cut where the material being cut has a different width at
the beginning of the cut from the the end.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a cutting,
drilling, planing, or sanding operation.
FEATURES
PRODUCT SPECIFICATIONS
Arbor Hole ............................................................... 5/8 in.
Blade Diameter ..........................................................10 in.
No Load Speed ................................... 4,800 r/min. (RPM)
Input .......................................120 V, AC only, 60 Hz, 15 A
Cutting Capacity with Miter at 0°/Bevel 0°:
Maximum lumber sizes ..........................1-1/2 in. x 12 in.
or 3-1/2 in. x 3-1/2 in.
DEPTH STOP
BEVEL
SCALE
UPPER BLADE
GUARD
Cutting Capacity with Miter at 45°/Bevel 0°:
Maximum lumber sizes ..................... 1-1/2 in. x 7-1/4 in.
Cutting Capacity with Miter at 0°/Bevel 45°:
Maximum lumber sizes ..........................1-1/2 in. x 12 in.
Cutting Capacity with Miter at 45°/Bevel 45°:
Maximum lumber sizes ..................... 1-1/2 in. x 7-1/4 in.
DEPTH
CONTROL KNOB
LOCK
PIN
BEVEL
LOCK KNOB
LASER
GUIDE
“D”
HANDLE
SWITCH
TRIGGER
BLADE
WRENCH
DUST
BAG
SLIDE BAR
MITER
FENCE
TABLE
EXTENSION
SLIDE
LOCK KNOB
WORK
SHAFT KNOB
WORK
CLAMP
BASE
POSITIVE
STOP(S)
MITER
TABLE
MITER
SCALE
SUPPORT FOOT
LOWER BLADE
GUARD
“NO HANDS ZONE”
BOUNDARY LINE
“NO HANDS
ZONE” LABEL
THROAT
PLATE
CONTROL
LOCK HANDLE
DETENT RELEASE LEVER
ARM
MITER
Fig. 1
8 − English
FEATURES
KNOW YOUR COMPOUND MITER SAW
See Figure 1.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
10 in. BLADE
A 10 in. blade is included with the compound miter saw. It will
cut materials up to 3-1/2 in. thick or 12 in. wide, depending
upon the angle at which the cut is being made.
15 AMP MOTOR
The saw has a powerful 15 amp motor with sufficient power
to handle tough cutting jobs. It is made with all ball bearings,
and has externally accessible brushes for ease of servicing.
BEVEL LOCK KNOB
The bevel lock knob securely locks your compound miter
saw at desired bevel angles. A positive stop adjustment
screw has been provided on each side of the saw arm.
These adjustment screws are for making fine adjustments
at 0° and 45°.
CARRYING
HANDLE
“D”
HANDLE
LASER GUIDE
SWITCH
BEVEL
LOCK KNOB
SAW ARM LOCKED IN DOWN POSITION
LOCK
PIN
Fig. 2
CARRYING HANDLE
See Figure 2.
For convenience when carrying or transporting the miter
saw from one place to another, a carrying handle has been
provided on top of the saw arm. To transport, turn off and
unplug the saw, then lower the saw arm and lock it in the
down position by depressing the lock pin towards the saw
housing.
NOTE: DO NOT perform any cutting operation with the saw
in the locked position.
DETENT OVERRIDE
See Figure 3.
The detent override allows the miter table to move freely
to any desired angle. With the miter lock handle loosened
and the detent release lever squeezed (1), pull the detent
override up (2) and release the detent release lever (3) to
bypass the positive stops on the miter scale. To release
the detent override and allow the miter table to engage the
positive stops, squeeze and release the detent release lever.
ELECTRIC BRAKE
An electric brake has been provided to quickly stop blade
rotation after the switch is released.
LASER GUIDE
For more accurate cuts, a laser guide is included with the
miter saw. When used properly, the laser guide makes
accurate, precision cutting simple and easy.
MITER
LOCK HANDLE
DETENT
RELEASE LEVER
DETENT
OVERRIDE
3
1
2
LASER GUIDE SWITCH
See Figure 2.
Use the laser guide switch to turn the laser guide on and off.
9 − English
Fig. 3
FEATURES
MITER FENCE
The miter fence on the compound miter saw has been
provided to hold your workpiece securely against when
making all cuts. The right side is larger providing additional
support.
MITER LOCK HANDLE
See Figure 3.
The miter lock handle securely locks the saw at desired
miter angles. Tighten the handle to lock the saw in place. To
release the saw, loosen the handle and squeeze the detent
release lever.
MITER SCALE
The miter scale has index points provided at 0°, 15°, 22.5°,
30, 31.6°, and 45°.
POSITIVE STOPS ON MITER TABLE
Positive stops have been provided at 0°, 15°, 22.5°, 31.6°,
and 45° on both the left and right side of the miter table.
NOTE: To bypass the positive stops, squeeze the detent
release lever and lift the detent override. To release the
override, squeeze the detent release lever.
SELF-RETRACTING LOWER BLADE GUARD
The lower blade guard is made of shock-resistant, seethrough plastic that provides protection from each side of
the blade. It retracts over the upper blade guard as the saw
is lowered into the workpiece.
SWITCH TRIGGER
See Figure 4.
To prevent unauthorized use of the compound miter saw,
disconnect it from the power supply and lock the switch in the
off position. To lock the switch, install a padlock (not included)
through the hole in the switch trigger and make certain the
switch is inoperable. If the switch is still operable with the
padlock installed, a padlock with a larger shackle diameter
must be used. Store the padlock key in another location.
PADLOCK
HOLE
SPINDLE
LOCK BUTTON
SWITCH
TRIGGER
SLIDE BARS
When unlocked, the saw arm will glide forward and backward
the length of the slide bars for cutting various workpiece
widths.
SLIDE LOCK KNOB
The slide lock knob locks and unlocks the sliding feature
of this tool.
SPINDLE LOCK BUTTON
See Figure 4.
The spindle lock button locks the spindle and stops the
blade from rotating. Depress and hold the lock button while
installing, changing, or removing blade.
PADLOCK
SWITCH
TRIGGER
10 − English
Fig. 4
TOOLS NEEDED
The following tools (not included) are needed for making adjustments or installing the blade:
COMBINATION WRENCHES (2)
(10 mm, 12 mm)
COMBINATION
SQUARE
LOOSE PARTS LIST
SQUARE
Fig. 5
The following items are included with the tool:
Dust Bag
Table Extensions (2)
DUST
BAG
Work Clamp
Operator’s Manual
TABLE
EXTENSION
WORK
CLAMP
TABLE
EXTENSION
WARNING:
The use of attachments or accessories not listed might be hazardous and could cause serious personal injury.
11 − English
Fig. 6
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully lift saw from the carton by the carrying handle
and the saw base, and place it on a level work surface.
WARNING:
Do not use this product if any parts on the Loose Parts List
are already assembled to your product when you unpack
it. Parts on this list are not assembled to the product by
the manufacturer and require customer installation. Use
of a product that may have been improperly assembled
could result in serious personal injury.
This saw has been shipped with the saw arm secured in
the down position. To release the saw arm, push down
on the “D” handle, cut the tie-wrap, and pull out on the
lock pin.
Lift the saw arm by the handle. Hand pressure should
remain on the “D” handle to prevent sudden rise upon
release of the tie wrap.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
D o not discard the packing mate rial until you have carefully
inspected and satisfactorily operated the product.
The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
WARNING:
If any parts are damaged or missing do not operate this
product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious
personal injury.
WARNING:
Do not attempt to modify this product or create
accessories not recommended for use with this tool.
Any such alteration or modification is misuse and could
result in a hazardous condition leading to possible serious
personal injury.
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
WARNING:
Do not start the compound miter saw without checking
for interference between the blade and the miter fence.
Serious personal injury or damage to the blade could result
if it strikes the miter fence during operation of the saw.
WARNING:
This saw can tip over if the saw head is released suddenly
and the saw is not secured to a work surface. ALWAYS
secure this saw to a stable work surface before any use
to avoid serious personal injury.
TRACE HOLES
AT THESE LOCATIONS
FOR HOLE PATTERN
SAW BASE
TRACE HOLES
AT THESE LOCATIONS
FOR HOLE PATTERN
MOUNTING
SURFACE
Fig. 7
12 − English
ASSEMBLY
MOUNTING HOLES
See Figure 7.
WARNING:
Before starting any cutting operation, clamp or bolt your
miter saw to a workbench or an approved miter saw stand.
If a miter saw stand is used, read operator’s manual and
follow the instructions for the miter saw stand. Never
operate your miter saw on the floor or in a crouched
position. Failure to heed this warning can result in serious
personal injury.
The compound miter saw should be mounted to a firm
supporting surface such as a workbench. Four bolt holes
have been provided in the saw base for this purpose. Each
of the four mounting holes should be bolted securely using
5/16 in. machine bolts, lock washers, and hex nuts (not
included). Bolts should be of sufficient length to accommodate
the saw base, lock washers, hex nuts, and the thickness of
the workbench. Tighten all four bolts securely.
The hole pattern for mounting to a workbench is shown in
figure 7. Carefully check the workbench after mounting to
make sure that no movement can occur during use. If any
tipping, sliding, or walking is noted, secure the workbench
to the floor before operating.
To unlock and raise the saw arm:
Firmly grasp the “D” handle and apply downward pressure
while at the same time pulling the lock pin out and away
from the saw housing.
Release the lock pin and slowly raise the saw arm.
To lock the saw arm:
Firmly grasp the “D” handle and apply downward pressure
while at the same time pushing the lock pin in and toward
the saw housing.
Release the lock pin allowing it to lock the saw into place.
DEPTH
CONTROL KNOB
USING THE DEPTH STOP
See Figure 8.
When used, the depth stop limits the downward travel of
the blade when cutting dadoes and other non-through cuts.
To use the depth stop:
Unplug the saw.
If the saw is in storage or transport position, unlock the
saw arm.
Rotate the depth stop away from the motor housing.
With the depth control knob touching the depth stop,
adjust the depth control knob by turning the knob until
the desired depth of cut is attained.
A wooden spacer of at least 2 1/2 inches must be placed
between the workpiece and the fence for a consistent
depth of cut in the workpiece. Use the work clamp to
clamp the spacer and another suitable clamp to clamp
the workpiece. Make the slide cut at the desired depth.
See Figures 34 and 35.
Rotate the depth stop back towards the motor housing
for normal through cuts.
NOTE: The depth stop must be moved toward the motor
housing before locking / unlocking the saw arm.
LOCKING / UNLOCKING THE SAW ARM
See Figure 9.
When locking and unlocking the saw arm, it is not necessary
to loosen the depth control knob.
13 − English
DEPTH STOP
Fig. 8
“D”
HANDLE
LOCK
PIN
Fig. 9
ASSEMBLY
DUST BAG
See Figure 10.
A dust bag is provided for use on this miter saw. It fits over
the exhaust port on the back of the saw.
NOTE: The exhaust port also accepts 1-1/4 in. vacuum hose.
BLADE WRENCH
See Figure 11.
A blade wrench is included with this saw. One end of the
wrench is a phillips screwdriver and the other end is a hex
key. Use the hex key end when installing or removing blade
and the phillips end when removing or loosening screws. A
storage area for the blade wrench is located on the back of
the left miter fence.
WORK CLAMP
See Figure 11.
WARNING:
In some operations, the work clamp assembly may
interfere with the operation of the blade guard assembly.
Always make sure there is no interference with the blade
guard prior to beginning any cutting operation to reduce
the risk of serious personal injury.
DUST
BAG
EXHAUST
PORT
Fig. 10
The work clamp provides greater control by clamping the
workpiece to the fence or the saw table. It also prevents the
workpiece from creeping toward the saw blade. This is very
helpful when cutting compound miters. Depending on the
cutting operation and the size of the workpiece, it may be
necessary to use a C-clamp instead of the work clamp to
secure the workpiece prior to making the cut.
To install the work clamp:
Place the work clamp shaft in one of the holes located
behind the miter fence. Tighten work shaft knob to secure
the work clamp shaft in place.
Rotate the work clamp knob to move it up or down as
needed as needed to secure the workpiece.
WORK
CLAMP KNOB
WORK
CLAMP
WORK
SHAFT KNOB
BASE
14 − English
BLADE
WRENCH
Fig. 11
ASSEMBLY
TABLE EXTENSIONS
See Figures 12 - 14.
Table extensions have been provided for both the left and
the right side of the saw.
To install table extensions:
Remove the screw from the end of the table extension.
Insert the ends of extension into the holes in the sides of
the base.
Replace screw and tighten to secure the extension in
place.
Repeat for other extension.
TABLE
EXTENSION
BASE
Fig. 13
TABLE
EXTENSION
BASE
Fig. 12
SAW VIEWED FROM BOTTOM
TABLE
BASE
EXTENSION
SCREW
Fig. 14
15 − English
ASSEMBLY
TO INSTALL / REPLACE THE BLADE
See Figures 15 - 16.
WARNING:
A 10 in. blade is the maximum blade capacity of the saw.
Never use a blade that is too thick to allow outer blade
washer to engage with the flats on the spindle. Larger
blades will come in contact with the blade guards, while
thicker blades will prevent the blade bolt from securing
the blade on the spindle. Either of these situations
could result in a serious accident and can cause serious
personal injury.
SPINDLE
LOCK BUTTON
Fig. 15
Unplug the saw.
Loosen blade bolt cover screw. Rotate lower blade guard
and blade bolt cover up and back to expose the blade
bolt.
Depress the spindle lock button and rotate the blade bolt
until the spindle locks.
Using the blade wrench provided, loosen and remove the
blade bolt.
NOTE: The blade bolt has left hand threads. Turn blade
bolt clockwise to loosen.
Remove the outer blade washer. Do not remove the inner
blade washer.
Wipe a drop of oil onto inner blade washer and outer
blade washer where they contact the blade.
WARNING:
If inner blade washer has been removed, replace it before
placing blade on spindle. Failure to do so could cause an
accident since blade will not tighten properly.
Fit saw blade inside lower blade guard and onto spindle.
The blade teeth point downward at the front of saw as
shown in figure 16.
Replace the outer blade washer. Double “D” flats on blade
washers align with flats on spindle.
Depress spindle lock button and replace blade bolt.
NOTE: The blade bolt has left hand threads. Turn blade bolt
counterclockwise to tighten.
CAUTION:
Always install the blade with the blade teeth and the arrow
printed on the side of the blade pointing down at the front
of the saw. The direction of blade rotation is also stamped
with an arrow on the upper blade guard.
NOTE: BEFORE USE,
REPLACE SCREWS AND
TIGHTEN SECURELY
TO PREVENT GUARD
MOVEMENT
BLADE
BOLT COVER
OUTER BLADE
WASHER
WITH DOUBLE
“D” FLATS
TO
LOOSEN
BLADE
BOLT
TO
TIGHTEN
OUTER
BLADE
WASHER
BLADE
BOLT
BLADE
BOLT COVER
SCREW
BLADE
LOWER BLADE
GUARD
FLAT(S)
ON SPINDLE
INNER BLADE
WASHER WITH
DOUBLE “D”
FLATS
BLADE
INNER
BLADE
WASHER
16 − English
Fig. 16
ASSEMBLY
LASER RADIATION AVOID DIRECT EYE EXPOSURE
CLASS IIIa LASER PRODUCT
MAXIMUM OUTPUT: <5mW WAVELENGTH: 635-660nm
• To reduce the risk of injury, user must read and understand the
operator’s manual before using the miter saw.
• Wear eye protection.
• Keep hands out of path of saw blade.
• Do not operate saw without guards in place.
• Do not perform any operation freehand.
• Never reach around the saw blade.
• Turn off tool and wait for saw blade to stop before raising saw
arm, moving workpiece, or changing settings.
• Disconnect the saw from the power source before changing blade
or servicing.
Complies with 21 CFR
Parts 1040.10 & 1040.11
RYLD
Fixer gâchette avant
làser est réglagé. EVITER
L’EXPOSITION: Rayonnement laser émise de cet orifice.
Asegure gatillo antes de ajuste
de laser. EVITE LA EXPOSICIÔN:
Radiación laser se emite por esta abertura.
Lock trigger prior to adjusting
laser. AVOID EXPOSURE:
Laser radiation is emitted from this aperture.
Tighten blade bolt securely.
Replace the lower blade guard and blade bolt cover.
Securely tighten the blade bolt cover screw.
Raise and lower the saw head and ensure that the lower
blade guard operates properly.
WARNING:
Make sure the spindle lock button is not engaged before
reconnecting saw into power source. Never engage
spindle lock button when blade is rotating.
DANGER:
Laser radiation. Avoid direct eye contact with light source.
WARNING:
LASER
GUIDE
SWITCH
Use of controls or adjustments or performance of
procedures other than those specified herein may result
in hazardous radiation exposure.
ALIGNING THE LASER GUIDE LINE
See Figure 17.
Lock the switch by installing a padlock (not included) through
the hole in the switch trigger and closing the shackle.
Draw a line on the workpiece. When the laser guide switch
is turned on it will generate a red line on the work surface.
This line will let you see your mark and the laser guide line
at the same time, and will assist you in lining up the mark
for more accurate cutting of the workpiece.
Align the laser line and the mark with the blade at the
uppermost position. Once both lines are in alignment, do
not move the workpiece.
Remove the padlock then plug the saw into the power
source. Make several practice cuts on different styles and
thickness of material. Repeat the steps above as necessary.
Removing Your Mark:
Position the laser line near the left edge of your mark on the
work surface in order to remove the mark.
To Cut Your Mark:
Position the laser line near or over your mark on the work
surface in order to cut the mark.
To Leave Your Mark:
Position the laser line near the right edge of your mark on
the work surface in order to leave the mark.
After you have become familiar with using the laser guide,
you will be able to remove, cut, or leave your mark on the
work surface. Practice will teach you the correct position for
aligning the laser line with your mark.
RED
LINE
Fig. 17
17 − English
ASSEMBLY
REMOVING / REPLACING THE THROAT PLATE
See Figure 18.
WARNING:
The throat plate must be below the miter table. If the throat
plate is too high or too low, the workpiece can catch on
the uneven edges resulting in binding which could result
in serious personal injury.
Never operate the saw without a throat plate installed.
To remove / replace:
Unplug the saw.
Remove the screws securing the throat plate.
Lift the throat plate from the saw.
To reinstall the throat plate, align the holes in the throat
plate with the holes in the saw base.
Retighten the screws, being careful not to overtighten
which can cause the throat plate to bow or bend.
ADJUSTING SUPPORT FOOT
See Figure 18.
Turn the support foot clockwise or counterclockwise
depending on the amount of support needed for making
sliding cuts.
NOTE: Many of the illustrations in this manual show only
portions of the compound miter saw. This is intentional so that
we can clearly show points being made in the illustrations.
Never operate the saw without all guards securely in
place and in good operating condition.
SQUARING THE BLADE TO THE FENCE
See Figures 19 - 24.
Unplug the saw.
Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
Loosen the miter lock handle approximately one-half turn
and squeeze the detent release lever.
Rotate the miter table until the scale indicator is positioned
at 0°.
Release the detent release lever, and ensure the control
arm is seated in the positive notch.
Tighten the miter lock knob to secure the miter table.
Loosen bevel lock knob and set saw arm at 0° bevel
(blade set 90° to miter table). Tighten bevel lock knob.
Lay a square flat on the miter table. Place one leg of the
square against the fence. Slide the other leg of the square
against the flat part of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
The edge of the square and the saw blade should be
parallel as shown in figure 20.
18 − English
SOCKET HEAD
SCREW(S)
MITER
FENCE
THROAT
PLATE
SUPPORT
FOOT
Fig. 18
SOCKET HEAD
SCREW(S)
Fig. 19
ASSEMBLY
If the front or back edge of the saw blade angles away
from the square as shown in figures 21 - 22, adjustments
are needed.
Using the blade wrench provided, loosen the socket head
screws that secure the miter fence to the miter table.
Rotate the miter fence left or right until the saw blade is
parallel with the square.
Retighten the screws securely and recheck the blade-to-
fence alignment.
BLADE
MITER
FENCE
SQUARE
MITER
TABLE
VIEW OF BLADE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED
BEVEL
LOCK KNOB
BLADE
Fig. 22
MITER
FENCE
SQUARE
MITER
TABLE
VIEW OF BLADE SQUARE WITH FENCE
MITER
LOCK HANDLE
Fig. 20
BLADE
SCALE
INDICATOR
INDICATOR
SCREW
BEVEL
SCALE
INDICATOR
SCREW
Fig. 23
SCALE
INDICATOR
MITER
FENCE
MITER
TABLE
VIEW OF BLADE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED
SQUARE
Fig. 21
19 − English
MITER
SCALE
Fig. 24
ASSEMBLY
Your saw has several scale indicators. After squaring
adjustments have been made, it may be necessary to loosen
the indicator screws and reset them to zero. See Figures
23 - 24.
SQUARING THE BLADE TO THE MITER TABLE
See Figures 25 - 27.
Unplug the saw.
Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
Loosen the miter lock handle approximately one-half turn
and squeeze the detent release lever.
Rotate the miter table until the scale indicator on the
control arm is positioned at 0°.
Release the detent release lever, then tighten the miter
lock knob to secure the miter table.
Loosen the bevel lock knob and set saw arm at 0° bevel
(blade set 90° to miter table). Tighten bevel lock knob.
Place a combination square against the miter table and
the flat part of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
Rotate the blade by hand and check the blade-to-table
alignment at several points.
The edge of the square and the saw blade should be
parallel as shown in figure 25.
If the top or bottom of the saw blade angles away from
the square as shown in figures 26 and 27, adjustments
are needed.
Loosen bevel lock knob.
Adjust positive stop adjustment screw to bring saw
blade into alignment with the square. See Positive Stop
Adjustment in the Adjustment section.
Tighten bevel lock knob. Recheck blade-to-table
alignment.
NOTE: The above procedure can be used to check blade
squareness of the saw blade to the miter table at both 0°
and 45° angles.
Your saw has several scale indicators. After squaring
adjustments have been made, it may be necessary to loosen
the indicator screws and reset them to zero. See Figures
23 - 24.
MITER
TABLE
COMBINATION
MITER
FENCE
MITER
FENCE
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,
ADJUSTMENTS ARE REQUIRED
SQUARE
CORRECT VIEW OF BLADE
SQUARE WITH MITER TABLE
COMBINATION
SQUARE
MITER
LOCK HANDLE
MITER
TABLE
BLADE
Fig. 25
BLADE
Fig. 26
BLADE
20 − English
MITER
TABLE
MITER
FENCE
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,
COMBINATION
SQUARE
ADJUSTMENTS ARE REQUIRED
Fig. 27
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless.
Remember that a careless fraction of a second is sufficient
to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes, resulting in possible
serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this tool. The use
of attachments or accessories not recommended can
result in serious personal injury.
APPLICATIONS
This product has been designed only for the purposes listed
below:
Cross cutting wood and plastic (do not cut metals,
ceramics or masonry products.)
Cross cutting miters, joints, etc., for picture frames,
moldings, door casings, and fine joinery
Bevel and compound cutting
Cross cutting wide workpieces
NOTE: The blade provided is fine for most wood cutting
operations, but for fine joinery cuts or cutting plastic, use
one of the accessory blades available from the Ryobi dealer.
WARNING:
To avoid serious personal injury, keep hands outside the
no hands zone, at least 3 in. from the blade. Never perform
any cutting operation freehand (without holding workpiece
against the fence). The blade could grab the workpiece
if it slips or twists.
NOTICE:
Do not start the compound miter saw without checking
for interference between the blade and the miter fence.
Damage could result to the blade if it strikes the miter
fence during operation of the saw.
CUTTING WITH YOUR COMPOUND MITER SAW
WARNING:
When using a work clamp or C-clamp to secure your
workpiece, clamp workpiece on one side of the blade
only. The workpiece must remain free on one side of the
blade to prevent the blade from binding in workpiece. The
workpiece binding the blade will cause motor stalling and
kickback. This situation could cause an accident resulting
in possible serious personal injury.
WARNING:
NEVER move the workpiece or make adjustment to any
cutting angle while the saw is running and the blade is
rotating. Any slip can result in contact with the blade
causing serious personal injury.
WARNING:
Before starting any cutting operation, clamp or bolt the
compound miter saw to a workbench. Never operate the
miter saw on the floor or in a crouched position. Failure
to heed this warning can result in serious personal injury.
WARNING:
To avoid serious personal injury, always tighten the miter
lock handle and bevel lock handle securely before making
a cut. Failure to do so could result in movement of the
miter table or saw head while making a cut.
21 − English
WARNING:
Do not try to cut narrow pieces using the sliding feature.
Failure to heed this warning could result in serious
personal injury.
OPERATION
TO MAKE NON-SLIDING CUTS
WARNING:
Securely tighten the slide lock knob when making any
non-sliding cuts. Failure to tighten the knob could result
in the saw head moving during the cutting operation.
TO MITER CUT / CROSS CUT
See Figures 28 - 29.
A cross cut is made by cutting across the grain of the
workpiece. A straight cross cut is made with the miter table
set at the 0° position. Miter cross cuts are made with the
miter table set at some angle other than 0°.
Raise saw arm to its full height.
Loosen the miter lock handle approximately one-half turn
and squeeze the detent release lever.
Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
Release the detent release lever, then tighten the miter
lock knob to secure the miter table.
NOTE: You can quickly locate 0°, 15°, 22-1/2°, 31.6°,
and 45° left or right by releasing the detent release lever
as you rotate the control arm. The control arm will seat
itself in one of the positive stop notches, located in the
miter table base.
Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board is placed against the fence, the board could
collapse on the blade at the end of the cut, jamming the
blade. See Figures 40 - 41.
When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table. See Figure 33.
Slide the saw head to its most rearward position and
tighten the slide lock knob securely.
Align cutting line on the workpiece with the edge of saw
blade or laser line.
Grasp the stock firmly with one hand and secure it against
the fence. Use the work clamp or a C-clamp to secure
the workpiece when possible.
Before turning on the saw, perform a dry run of the cutting
operation to make sure that no problems will occur when
the cut is made.
CROSS CUT
WORK
CLAMP
Fig. 28
MITER CUT
WORK
CLAMP
22 − English
Fig. 29
OPERATION
Grasp the saw handle firmly. Squeeze the switch trigger.
Allow several seconds for the blade to reach maximum
speed.
Slowly lower the blade into and through the workpiece.
Release the switch trigger and allow the saw blade to
stop rotating before raising the blade out of workpiece
and removing the workpiece from the miter table.
TO BEVEL CUT
See Figure 30.
A bevel cut is made by cutting across the grain of the
workpiece with the blade angled to the workpiece. A straight
bevel cut is made with the miter table set at the zero degree
position and the blade set at an angle between 0° and 45°.
Pull out the lock pin and lift saw arm to its full height.
Loosen the miter lock handle approximately one-half turn
and squeeze the detent release lever.
Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
Release the detent release lever, then tighten the miter
lock knob to secure the miter table.
NOTE: You can quickly locate 0°, 15°, 22-1/2°, 31.6°,
and 45° left or right by releasing the detent release lever
as you rotate the control arm. The control arm will seat
itself in one of the positive stop notches, located in the
miter table base.
Loosen the bevel lock knob and move the saw arm to
the desired bevel angle.
Bevel angles can be set from 0° to 45°.
Align the indicator point for the desired angle.
Once the saw arm has been set at the desired angle,
securely tighten the bevel lock knob.
Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board is placed against the fence, the board could
collapse on the blade at the end of the cut, jamming the
blade. See Figures 40 - 41.
When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table. See Figure 33.
Slide the saw head to its most rearward position and
tighten the slide lock knob securely.
Align the cutting line on the workpiece with the edge of
saw blade or laser line.
Grasp the stock firmly with one hand and secure it against
the fence. Use the optional work clamp or a C-clamp to
secure the workpiece when possible.
Before turning on the saw, perform a dry run of the cutting
operation just to make sure that no problems will occur
when the cut is made.
Grasp the saw handle firmly then squeeze the switch
trigger. Allow several seconds for the blade to reach
maximum speed.
Slowly lower the blade into and through the workpiece.
Release the switch trigger and allow the saw blade to stop
rotating before raising the blade out of workpiece. Wait
until the electric brake stops blade from turning before
removing the workpiece from miter table.
BEVEL CUT
WORK
CLAMP
Fig. 30
23 − English
OPERATION
TO COMPOUND MITER CUT
See Figures 31 - 32.
A compound miter cut is a cut made using a miter angle and
a bevel angle at the same time. This type of cut is used to
make picture frames, cut molding, make boxes with sloping
sides, and for certain roof framing cuts.
To make this type of cut the control arm on the miter table
must be rotated to the correct angle and the saw arm must
be tilted to the correct bevel angle. Care should always
be taken when making compound miter setups due to the
interaction of the two angle settings.
Adjustments of miter and bevel settings are interdependent
with one another. Each time you adjust the miter setting you
change the effect of the bevel setting. Also, each time you
adjust the bevel setting you change the effect of the miter
setting.
It may take several settings to obtain the desired cut. The
first angle setting should be checked after setting the second
angle, since adjusting the second angle affects the first.
Once the two correct settings for a particular cut have been
obtained, always make a test cut in scrap material before
making a finish cut in good material.
Pull out the lock pin and lift saw arm to its full height.
Loosen the miter lock handle approximately one-half turn
and squeeze the detent release lever.
Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
Release the detent release lever, then tighten the miter
lock knob to secure the miter table.
Loosen the bevel lock knob and move the saw arm to
the left to the desired bevel angle.
Bevel angles can be set from 0° to 45°.
Once the saw arm has been set at the desired angle,
securely tighten the bevel lock knob.
Recheck miter angle setting. Make a test cut in scrap
material.
Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board could collapse on the blade at the end of the
cut, jamming the blade. See Figures 40 - 41.
When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table. See Figure 33.
Slide the saw head to its most rearward position and
tighten the slide lock knob securely.
Align the cutting line on the workpiece with the edge of
saw blade or laser line.
COMPOUND MITER CUT
C-CLAMP
Fig. 31
24 − English
45° X 45° COMPOUND MITER CUT
Fig. 32
OPERATION
Grasp the stock firmly with one hand and secure it against
the fence. Use the optional work clamp or a C-clamp to
secure the workpiece when possible.
Before turning on the saw, perform a dry run of the cutting
operation just to make sure that no problems will occur
when the cut is made.
Grasp the saw handle firmly then squeeze the switch
trigger. Allow several seconds for the blade to reach
maximum speed.
Slowly lower the blade into and through the workpiece.
Release the switch trigger and allow the saw blade to stop
rotating before raising the blade out of workpiece. Wait
until the electric brake stops blade from turning before
removing the workpiece from miter table.
TO SUPPORT LONG WORKPIECES
See Figure 33.
Long workpieces need extra supports. Supports should be
placed along the workpiece so it does not sag. The support
should let the workpiece lay flat on the base of the saw and
work table during the cutting operation. Use the optional
work clamp or a C-clamp to secure the workpiece.
LONG
WORKPIECE
WARNING:
Never make a cut by pulling the saw toward you as the
blade can climb on top of the workpiece and come toward
you. Failure to heed this warning could result in serious
personal injury.
TO SLIDE CUT
See Figures 34 - 35.
The sliding feature will cut workpieces 12 in. wide by
1-1/2 in. thick or 3-1/2 in. wide by 3-1/2 in. thick. With the
saw off, pull the saw arm forward. Turn the saw on (let blade
reach maximum speed), push the blade down cutting into the
workpiece then back toward the rear of the saw to make a
cut. Cuts are made by pushing the saw blade away from you
and toward the bevel scale at the back of the saw stopping
when the full rear position has been reached after each cut.
When the saw is running (turned on), NEVER pull the saw
blade toward you or toward the front of the saw.
Raise saw arm to its full height.
Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board is placed against the fence, the board could
collapse on the blade at the end of the cut, jamming the
blade. See Figures 40 - 41.
SLIDE LOCK
KNOB
WORKPIECE SUPPORTS
SLIDE CUT
SLIDE SAW ARM
FORWARD THEN
PUSH DOWN
Fig. 33
Fig. 34
25 − English
OPERATION
When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table. See Figure 33.
Align the cutting line on the workpiece with the edge of
saw blade or laser line.
Loosen the slide lock knob by turning the knob
counterclockwise.
Grasp the stock firmly with one hand and secure it against
the fence. Use the work clamp or a C-clamp to secure
the workpiece when possible.
Before turning on the saw, perform a dry run of the cutting
operation to make sure that no problems will occur when
the cut is made.
With the saw off, grasp the saw handle firmly then pull
the saw forward until the blade arbor (center of the saw
blade) is over the front of the workpiece or until the saw
is fully extended.
Squeeze the switch trigger. Allow several seconds for the
blade to reach maximum speed.
Slowly lower the blade into and through the front edge
of the workpiece.
Push the saw handle away from you and toward the bevel
scale at the back of the saw.
Release the switch trigger and allow the saw blade to
stop rotating before raising the blade out of workpiece
and removing the workpiece from miter table.
NOTE: A cross cut is made by cutting across the grain of
the workpiece. A straight cross cut is made with the miter
table set at the 0° position. Miter cross cuts are made with
the miter table set at some angle other than 0°.
Make a full 45° left miter cut through the left side auxiliary
fence.
NOTE: Check for interference between the auxiliary fence
and the lower blade guard. Correct any interference
before proceeding.
Repeat steps with second board by aligning with right
side of miter table.
SLIDE CUT
PUSH
BACK
Fig. 35
MAKING AN AUXILIARY FENCE
See Figure 36.
Certain unusual cuts may benefit from a thicker miter fence
(auxiliary fence) due to the size and position of the workpiece.
The holes provided in the miter fence are there for just this
purpose. The miter fence holes are used to secure the
auxiliary fence which requires a piece of wood 1/2 in. thick,
3-1/2 in. high, and 23 in. long to make.
NOTE: The auxiliary fence can only be used when the bevel
is set at 0°. When making a bevel cut, the auxiliary fence
MUST be removed.
To attach the auxiliary fence to the saw:
Place one 9 1/2 in. piece of wood against the miter fence
and aligned with the left edge of the miter table and mark
the hole location from behind the fence using a pencil.
Drill holes through the wood then countersink the holes
on the front of the wood.
Secure the wood to the miter fence using flat head
screws.
26 − English
AUXILIARY
FENCE
ALIGN BOARD
WITH EDGE OF
MITER TABLE
Fig. 36
OPERATION
CUTTING COMPOUND MITERS
To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts
are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning
made, prior to making the required cut.
PITCH
OF SIDE
0°
5°
10°
15°
20°
25°
30°
35°
40°
45°
50°
55°
60°
65°
70°
75°
80°
85°
90°
4
M- 45.00°
B- 0.00°
M- 44.89°
B- 3.53°
M- 44.56°
B- 7.05°
M- 44.01°
B- 10.55°
M- 43.22°
B- 14.00°
M- 42.19°
B- 17.39°
M- 40.89°
B- 20.70°
M- 39.32°
B- 23.93°
M- 37.45°
B- 27.03°
M- 35.26°
B- 30.00°
M- 32.73°
B- 32.80°
M- 29.84°
B- 35.40°
M- 26.57°
B- 37.76°
M- 22.91°
B- 39.86°
M- 18.88°
B- 41.64°
M- 14.51°
B- 43.08°
M- 9.85°
B- 44.14°
M- 4.98°
B- 44.78°
M- 0.00°
B- 45.00°
5
M- 36.00°
B- 0.00°
M- 35.90°
B- 2.94°
M- 35.58°
B- 5.86°
M- 35.06°
B- 8.75°
M- 34.32°
B- 11.60°
M- 33.36°
B- 14.38°
M- 32.18°
B- 17.09°
M- 30.76°
B- 19.70°
M- 29.10°
B- 22.20°
M- 27.19°
B- 24.56°
M- 25.03°
B- 26.76°
M- 22.62°
B- 28.78°
M- 19.96°
B- 30.60°
M- 17.07°
B- 32.19°
M- 13.95°
B- 33.53°
M- 10.65°
B- 34.59°
M- 7.19°
B- 35.37°
M- 3.62°
B- 35.84°
M- 0.00°
B- 36.00°
NUMBER OF SIDES
6
M- 30.00°
B- 0.00°
M- 29.91°
B- 2.50°
M- 29.62°
B- 4.98°
M- 29.15°
B- 7.44°
M- 28.48°
B- 9.85°
M- 27.62°
B- 12.20°
M- 26.57°
B- 14.48°
M- 25.31°
B- 16.67°
M- 23.86°
B- 18.75°
M- 22.21°
B- 20.70°
M- 20.36°
B- 22.52°
M- 18.32°
B- 24.18°
M- 16.10°
B- 25.66°
M- 13.71°
B- 26.95°
M- 11.17°
B- 28.02°
M- 8.50°
B- 28.88°
M- 5.73°
B- 29.50°
M- 2.88°
B- 29.87°
M- 0.00°
B- 30.00°
7
M- 25.71°
B- 0.00°
M- 25.63°
B- 2.17°
M- 25.37°
B- 4.32°
M- 24.95°
B- 6.45°
M- 24.35°
B- 8.53°
M- 23.56°
B- 10.57°
M- 22.64°
B- 12.53°
M- 21.53°
B- 14.41°
M- 20.25°
B- 16.19°
M- 18.80°
B- 17.87°
M- 17.20°
B- 19.41°
M- 15.44°
B- 20.82°
M- 13.54°
B- 22.07°
M- 11.50°
B- 23.16°
M- 9.35°
B- 24.06°
M- 7.10°
B- 24.78°
M- 4.78°
B- 25.30°
M- 2.40°
B- 25.61°
M- 0.00°
B- 25.71°
8 9
M- 22.50°
B- 0.00°
M- 22.42°
B- 1.91°
M- 22.19°
B- 3.81°
M- 21.81°
B- 5.68°
M- 21.27°
B- 7.52°
M- 20.58°
B- 9.31°
M- 19.73°
B- 11.03°
M- 18.74°
B- 12.68°
M- 17.60°
B- 14.24°
M- 16.32°
B- 15.70°
M- 14.91°
B- 17.05°
M- 13.36°
B- 18.27°
M- 11.70°
B- 19.35°
M- 9.93°
B- 20.29°
M- 8.06°
B- 21.08°
M- 6.12°
B- 21.69°
M- 4.11°
B- 22.14°
M- 2.07°
B- 22.41°
M- 0.00°
B- 22.50°
M- 20.00°
B- 0.00°
M- 19.93°
B- 1.71°
M- 19.72°
B- 3.40°
M- 19.37°
B- 5.08°
M- 18.88°
B- 6.72°
M- 18.26°
B- 8.31°
M- 17.50°
B- 9.85°
M- 16.60°
B- 11.31°
M- 15.58°
B- 12.70°
M- 14.43°
B- 14.00°
M- 13.17°
B- 15.19°
M- 11.79°
B- 16.27°
M- 10.31°
B- 17.23°
M- 8.74°
B- 18.06°
M- 7.10°
B- 18.75°
M- 5.38°
B- 19.29°
M- 3.62°
B- 19.68°
M- 1.82°
B- 19.92°
M- 0.00°
B- 20.00°
10
M- 18.00°
B- 0.00°
M- 17.94°
B- 1.54°
M- 17.74°
B- 3.08°
M- 17.42°
B- 4.59°
M- 16.98°
B- 6.07°
M- 16.41°
B- 7.50°
M- 15.72°
B- 8.89°
M- 14.90°
B- 10.21°
M- 13.98°
B- 11.46°
M- 12.94°
B- 12.62°
M- 11.80°
B- 13.69°
M- 10.56°
B- 14.66°
M- 9.23°
B- 15.52°
M- 7.82°
B -16.26°
M- 6.34°
B- 16.88°
M- 4.81°
B- 17.37°
M- 3.23°
B- 17.72°
M- 1.62°
B- 17.93°
M- 0.00°
B- 18.00°
Each B (Bevel) and M (Miter) Setting is Given to the Closest 0.005°.
COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES
27 − English
OPERATION
CUTTING CROWN MOLDING
The compound miter saw does an excellent job of cutting crown
molding. In general, compound miter saws do a better job of
cutting crown molding than any other tool made.
In order to fit properly, crown molding must be compound
mitered with extreme accuracy.
The two contact surfaces on a piece of crown molding that fit
flat against the ceiling and the wall of a room are at angles that,
when added together, equal exactly 90°. Most crown molding
has a top rear angle (the section that fits flat against the ceiling)
of 52° and a bottom rear angle (the section that fits flat against
the wall) of 38°.
LAYING MOLDING FLAT ON THE MITER
TABLE
See Figure 37.
To use this method for accurately cutting crown molding for a
90° inside or outside corner, lay the molding with its broad back
surface flat on the miter table and against the fence.
When setting the bevel and miter angles for compound
miters, remember that the settings are interdependent; changing
one angle changes the other angle as well.
Keep in mind that the angles for crown molding are very precise
and difficult to set. Since it is very easy for these angles to shift,
all settings should first be tested on scrap molding. Also most
walls do not have angles of exactly 90°; therefore, you will need
to fine tune your settings.
When cutting crown molding by this method, the bevel angle
should be set at 33.85°. The miter angle should be set at
31.6° either right or left, depending on the desired cut for the
application. See the chart below for correct angle settings and
correct positioning of crown molding on miter table.
The settings in the chart below can be used for cutting All
Standard (U.S.) crown molding with 52° and 38° angles. The
crown molding is placed flat on the miter table using the
compound features of your miter saw.
Bevel
Angle Type of Cut
Setting
Left side, inside corner
33.85°
33.85°
33.85°
33.85°
1. Top edge of molding against fence
2. Miter table set right 31.62°
3. Save left end of cut
Right side, inside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62°
3. Save left end of cut
Left side, outside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62°
3. Save right end of cut
Right side, outside corner
1. Top edge of molding against fence
2. Miter table set right 31.62°
3. Save right end of cut
38
W
°
52
°
CEILING
A
L
L
FENCE
INSIDE
CORNER
OUTSIDE CORNER
MITER TABLE
Fig. 37
TOP EDGE AGAINST FENCE =
LEFT SIDE, INSIDE CORNER
RIGHT SIDE, OUTSIDE CORNER
MITER TABLE
CROWN MOLDING FLAT ON MITER TABLE
FENCE
BOTTOM EDGE AGAINST FENCE =
RIGHT SIDE, INSIDE CORNER
LEFT SIDE, OUTSIDE CORNER
28 − English
OPERATION
NESTING CROWN MOLDING AGAINST THE
MITER FENCE
See Figure 38 - 39.
NOTE: This method of cut is for crown molding between 4-5/8
in. and 5-1/4 in. tall. Do not attempt to cut molding that is larger
than 5-1/4 in. tall.
Set the bevel angle at 0° and the miter angle at 45° to
either the left or the right. (For making 90° corners.)
Nest and secure the crown molding against miter fence
using a spring clamp and hold crown molding securely.
Before turning on the saw, perform a dry run of the cut-
ting operation to make sure that no problems will occur
when the cut is made.
Grasp the saw handle firmly. Squeeze the switch trigger.
Allow several seconds for the blade to reach maximum
speed.
Slowly lower the blade into and through the crown
molding.
SPRING
CLAMP
BOTTOM EDGE
AGAINST FENCE
SPRING
CLAMP
Fig. 38
CROWN
MOLDING
Fig. 39
29 − English
OPERATION
RIGHT
Fig. 40
CUTTING WARPED MATERIAL
See Figures 40 - 41.
When cutting warped material, always make sure it is
positioned on the miter table with the convex side against
the fence as shown in figure 40.
If the warped material is positioned the wrong way as shown
in figure 41, it will pinch the blade near the completion of
the cut.
WARNING:
To avoid a kickback and to avoid serious personal injury,
never position the concave edge of bowed or warped
material against the fence.
CLAMPING WIDE WORKPIECES
See Figure 42.
When cutting wide workpieces, such as 2 in. x 6 in., boards
should be clamped with a work clamp as shown in figure 42.
WRONG
Fig. 41
WIDE
BOARD
30 − English
Fig. 42
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