Ryobi TC401 User Manual [en, es, fr]
OPERATOR’S MANUAL
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MANUEL D’UTILISATION
MANUAL DEL OPERADOR
4 in. WET/DRY TILE SAW
SCIE À CARREAUX À SEC/SOUS
EAU DE 105 mm (4 po)
SIERRA DE LOSAS PARA TRABAJOS
EN HÚMEDO/SECO de 105 mm (4 pulg.)
TC401
INCLUDES: Wet/Dry Tile Saw, Diamond
Cutting Wheel, Arbor Wrenches (2), Water
Supply Hose, Faucet Adaptor, Operator’s
Manual
TABLE OF CONTENTS
****************
General Power Tool Safety
Warnings .........................................2-3
Tile Saw Safety Warnings ................3-5
Symbols ..............................................6
Electrical ..........................................7-8
Features .............................................. 8
Assembly .......................................9-10
Operation .....................................10-12
Maintenance ..................................... 13
Illustrations ..................................15-17
Parts Ordering / Service ..... Back Page
WARNING: To reduce the
risk of injury, the user must read and
understand the operator’s manual
before using this product.
INCLUT : Wet/Dry Tile Saw, Diamond
Cutting Wheel, Arbor Wrenches (2), Water
Supply Hose, Faucet Adaptor, Operator’s
Manual
TABLE DES MATIÈRES
****************
Avertissements généraux de sécurité en
ce qui a trait aux outils électriques...... 2-3
Avertissements de sécurité en ce qui a
trait à la scie à carreaux ..................3-5
Symboles ............................................ 6
Caractéristiques électriques ............7-8
Caractéristiques .................................8
Assemblage ...................................9-10
Utilisation .....................................10-12
Entretien ...........................................13
Illustrations ..................................15-17
Commande de pièces /
réparation ..........................Page arrière
AVERTISSEMENT :
réduire les risques de blessures,
l’utilisateur doit lire et veiller à bien
comprendre le manuel d’utilisation avant
d’employer ce produit.
Pour
INCLUYE: Wet/Dry Tile Saw, Diamond
Cutting Wheel, Arbor Wrenches (2), Water
Supply Hose, Faucet Adaptor, Operator’s
Manual
ÍNDICE DE CONTENIDO
****************
Advertencias de seguridad generales para
el uso de herramientas eléctricas .........2-3
Advertencias de seguridad para el uso
de la sierra de losas ........................3-5
Símbolos ............................................6
Aspectos eléctricos .........................7-8
Características ...................................8
Armado ..........................................9-10
Funcionamiento ...........................10-12
Mantenimiento .................................. 13
Ilustraciones ................................15-17
Pedidos de piezas /
servicio .......................... Pág. posterior
ADVERTENCIA: Para reducir
el riesgo de lesiones, el usuario debe leer
y comprender el manual del operador
antes de usar este producto.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL POWER TOOL SAFETY WARNINGS
WARNING!
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery- operated (cordless)
power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges, or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI)
protected supply. Use of a GFCI reduces the risk of
electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use
a power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
nonskid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or jewel-
lery. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewellery or long hair can
be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk
of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
2 — English
GENERAL POWER TOOL SAFETY WARNINGS
Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
SAFETY INSTRUCTIONS FOR
ABRASIVE CUTTING-OFF OPERATIONS
The guard provided with the tool must be securely
attached to the power tool and positioned for
maximum safety, so the least amount of wheel is
exposed towards the operator. Position yourself and
bystanders away from the plane of the rotating wheel.
The guard helps to protect operator from broken wheel
fragments and accidental contact with wheel.
Use only diamond cut-off wheels for your power tool.
Just because an accessory can be attached to your
power tool, it does not assure safe operation.
The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed
can break and fly apart.
Wheels must be used only for recommended
applications. For example: do not grind with the side
of cut-off wheel. Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels
may cause them to shatter.
Always use undamaged wheel flanges that are of
correct diameter for your selected wheel. Proper wheel
flanges support the wheel thus reducing the possibility
of wheel breakage.
The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
The arbour size of wheels and flanges must properly fit
the spindle of the power tool. Wheels and flanges with
arbour holes that do not match the mounting hardware of
the power tool will run out of balance, vibrate excessively
and may cause loss of control.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
Do not use damaged wheels. Before each use, inspect
the wheels for chips and cracks. If power tool or
wheel is dropped, inspect for damage or install an
undamaged wheel. After inspecting and installing the
wheel, position yourself and bystanders away from
the plane of the rotating wheel and run the power tool
at maximum no load speed for one minute. Damaged
wheels will normally break apart during this test time.
Wear personal protective equipment. Depending
on application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and shop apron capable
of stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping flying
debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of
a broken wheel may fly away and cause injury beyond
immediate area of operation.
Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and could
give the operator an electric shock.
Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and
your hand or arm may be pulled into the spinning wheel.
Never lay the power tool down until the accessory has
come to a complete stop. The spinning wheel may grab
the surface and pull the power tool out of your control.
Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your
body.
3 — English
SAFETY INSTRUCTIONS FOR
ABRASIVE CUTTING-OFF OPERATIONS
Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
KICKBACK AND RELATED WARNINGS:
Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes rapid stalling of the
rotating wheel which in turn causes the uncontrolled power
tool to be forced in the direction opposite of the wheel’s
rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by
the workpiece, the edge of the wheel that is entering into the
pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either jump
toward or away from the operator, depending on direction
of the wheel’s movement at the point of pinching. Abrasive
wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below:
Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque
reactions or kickback forces, if proper precautions are
taken.
Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
Do not position your body in line with the rotating
wheel. Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
kickback.
Do not attach a saw chain, woodcarving blade,
segmented diamond wheel or toothed saw blade.
Such blades create frequent kickback and loss of control.
Do not “jam” the wheel or apply excessive pressure.
Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and
susceptibility to twisting or binding of the wheel in the
cut and the possibility of kickback or wheel breakage.
When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the
power tool motionless until the wheel comes to a
complete stop. Never attempt to remove the wheel
from the cut while the wheel is in motion otherwise
kickback may occur. Investigate and take corrective
action to eliminate the cause of wheel binding.
Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near the
line of cut and near the edge of the workpiece on both
sides of the wheel.
Use extra caution when making a “pocket cut” into
existing walls or other blind areas. The protruding wheel
may cut gas or water pipes, electrical wiring or objects
that can cause kickback.
ADDITIONAL SAFETY RULES
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1. Failure to do so could
result in objects being thrown into your eyes, resulting in
possilbe serious injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have
repaired at your nearest authorized service center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
To reduce the risk of electrocution, keep all connec-
tions dry and off the ground. Keep the tool dry when
applying water to the cutting wheel. Do not stand in water
when operating the tool. Do not touch the plug with wet
hands. Keep bystanders away from water and electricity.
4 — English
SAFETY INSTRUCTIONS FOR
ABRASIVE CUTTING-OFF OPERATIONS
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G.) of at least
14 is recommended for an extension cord 25 feet
or less in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorized
service center to avoid risk.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may
contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.
5 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product . Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear eye protection with side shields marked to comply with
ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
Electrocution Failure to properly ground can result in electrocution.
V
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min
n
o
Volts Voltage
Minutes Time
Alternating Current Type of current
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Failure to keep your hands away from the cutting wheel will result
in serious personal injury.
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
6 — English
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual threewire grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
NOTE: Servicing of a product with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the product to your nearest authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This product has a precision-built electric motor. It should
be connected to a power supply that is 120 volts (AC only
normal household current), 60 Hz. Do not operate this
product on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If
the product does not operate when plugged into an outlet,
double-check the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a product , use an extension
cord that is designed for outside use. This type of cord is
designated with “WA” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools, or other obstructions while you are working
with a power tool. Failure to do so can result in serious
personal injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use the product with a
damaged cord since touching the damaged area could
cause electrical shock resulting in serious injury.
GROUND FAULT CIRCUIT INTERRUPTER
See Figure 1, page 15.
This unit is equipped with a Ground Fault Circuit Interrupter
(GFCI), which guards against the hazards of ground fault
currents. An example of ground fault current is the current
that would flow through a person who is using an appliance
with faulty insulation and, at the same time, is in contact
with an electrical ground such as a plumbing fixture, wet
floor, or earth.
GFCI plugs do not protect against short circuits, overloads,
or shocks.
NOTE: The GFCI plug provided will “open” each time that
it is disconnected from the AC wall receptacle. To ensure
readiness for use, press the reset button each time you connect the tool to the power supply.
The GFCI plug can be tested with the TEST and RESET
buttons.
To test:
Depress the TEST button. This should cause the RESET
button to pop out.
To restore power, depress the RESET button.
Perform this test monthly to ensure proper operation of the
GFCI.
WARNING:
Do not operate tool without GFCI intact. Do not replace
cord in order to bypass the GFCI. If the cord is damaged,
do not use the product, take the product to an authorized
service center for repair. Failure to do so can result in serious
personal injury.
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
7 — English
ELECTRICAL
POSITION OF THE TILE SAW
See Figure 2, page 15.
To avoid the possibility of the tool plug or outlet getting
wet, position tile saw to one side of a wall-mounted outlet
to prevent water from dripping onto the outlet or plug. The
operator should arrange a “drip loop” in the cord connecting
the saw to the outlet. The “drip loop” is that part of the cord
below the level of the outlet, or the connector if an extension
cord is used, to prevent water traveling along the cord and
coming in contact with the outlet.
FEATURES
PRODUCT SPECIFICATIONS
Wheel Diameter (Included) ........................................... 4 in.
Wheel Diameter (Max Capacity) .............................4-3/8 in.
Cutting wheel Arbor .................................................. 5/8 in.
Cutting Depth at 0º ...............................................1-5/32 in.
If the plug or outlet does get wet, DO NOT unplug the cord.
Disconnect the fuse or circuit breaker that supplies power
to the tool then unplug and examine for the presence of
water in the outlet.
WARNING:
To reduce the risk of electrocution, keep all connections
dry and off the ground. Do not touch the plug with wet
hands.
Cutting Depth at 45º .................................................. 3/4 in.
No Load Speed ...................................13,700 r/min. (RPM)
Wheel Type ......................Continuous Rim Diamond Wheel
Input ................................. 120 V, AC only, 60 Hz, 12 Amps
KNOW YOUR TILE SAW
See Figure 3, page 15.
The safe use of this product requires an understanding of
the information on the product and in this operator’s manual
as well as a knowledge of the project you are attempting.
Before use of this product, familiarize yourself with all
operating features and safety rules.
BEVEL ADJUSTMENT
The bevel adjustment feature allows you to make bevel cuts
up to 45º.
CONTINUOUS RIM DIAMOND WHEEL
The continuous rim diamond wheel provided with this saw
is for wet cutting only. Dry cutting is possible with the use
of an optional cutting wheel marked as usable for dry cutting (not included). This tile saw will accept either a 4” or a
4-3/8” (111 mm) continuous rim cutting wheel.
DEPTH ADJUSTMENT
Change the depth of cut from 0 to 1-5/32 in. using the depth
adjustment knob.
ERGONOMIC DESIGN
The design provides comfort when operating in different
positions and at different angles.
GFCI PLUG
The saw is equipped with a GFCI plug to guard against the
hazards of ground fault currents. This plug does not protect
against short circuits, overloads, or shocks.
LOCK-ON BUTTON
The lock-on button is convenient for continuous use for
extended periods of time.
WATER SUPPLY KIT
For wet tile cutting, install the water supply kit and connect
to an appropriate water supply.
8 — English
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
WARNING:
Items in this Assembly section are not assembled to the
product by the manufacturer and require customer installation. Use of a product that may have been improperly
assembled could result in serious personal injury.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance. In Mexico, please call
01-800-843-1111.
WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Use of this
product with damaged or missing parts could result in
serious personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
ATTACHING WATER SUPPLY KIT
See Figure 4, page 15.
The water supply must come from a fresh water main. NEVER
turn the water supply on high. The water supply valve provides
a convenient on/off control lever for starting and stopping
the water flow onto the cutting wheel.
Unplug the saw.
Attach the water supply kit to the saw as shown using
the screw provided. Tighten securely.
With the faucet turned completely off, attach the faucet
adaptor to a garden hose or outdoor faucet.
Once the cutting wheel is installed, the tile saw is ready
to be used.
NOTE: The tool is rated for a maximum water pressure of
60psi.
NOTE: For dry cutting, it is not necessary to install the water
supply kit.
WARNING:
A 4-3/8 in. (111 mm) wheel is the maximum wheel capacity of the saw. Also, never use a wheel that is too thick to
allow outer cutting wheel washer to engage with the flat
on the spindle. Larger wheels will come in contact with
the wheel guards, while thicker wheels will prevent cutting
wheel screw from securing wheel on spindle. Either of
these situations could result in a serious accident.
WARNING:
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
9 — English
Do not use cutting wheels rated less than the no load
speed of this tool. Failure to heed this warning could
result in personal injury. Do not use wheel with cracks,
gaps, or teeth.
WARNING:
Do not use toothed or segmented wheels. Use only
continuous rimmed diamond wheels suited for masonry
materials.
ASSEMBLY
INSTALLING CUTTING WHEEL
See Figures 5 - 6, page 16.
Unplug the saw.
Hold the outer cutting wheel washer still using the hex
box wrench.
With your other hand, use the hex “T” wrench to remove
the cutting wheel screw by turning it clockwise.
Remove outer cutting wheel washer.
WARNING:
If inner flange bushing has been removed, replace it
before placing wheel on spindle. Failure to do so will
prevent wheel from tightening properly and could result
in serious personal injury.
OPERATION
DANGER:
Keep hands away from cutting area and the cutting
wheel. Keep your second hand on auxiliary handle, or
motor housing. If both hands are holding the saw, they
cannot be cut by the cutting wheel.
WARNING:
Check to see that the arrow on the wheel and the arrow
on the saw are pointing in the same direction.
Fit the cutting wheel inside the wheel guard between the
two nozzles of the water supply and onto the inner flange
bushing.
Replace the outer cutting wheel washer.
Hold the outer cutting wheel washer still using the hex
box wrench.
Align the outer cutting wheel washer with the inner cutting
wheel bushing until it engages.
Tighten cutting wheel screw securely by turning it coun-
terclockwise with the hex “T” wrench.
NOTE: Never use a wheel that is too thick to allow the
outer cutting wheel washer to engage with the flat on the
spindle.
NOTICE:
Before each use, inspect the entire product for damaged,
missing, or loose parts such as screws, cutting wheel
washers, hoses, fittings, etc. Tighten securely all screws,
washers and fittings and do not operate this product until
all missing or damaged parts are replaced. Please call
1-800-525-2579 or contact an authorized service center
for assistance.
Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shield marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
10 — English
APPLICATIONS
You may use this product for the purpose listed below:
Wet or dry cross cutting, rip cutting, and bevel cutting of
man-made tile, pavers, and natural stone tile products
CUTTING WHEELS
The best of cutting wheels will not cut efficiently if they are
dull or badly worn. Using a dull wheel will place a heavy
load on the saw. Keep extra wheels on hand, so that sharp
wheels are always available.
WARNING:
Since wheel is exposed on underside of work, keep
hands and fingers away from cutting area. Any part of
your body coming in contact with moving wheel may
result in serious injury.
STARTING/STOPPING THE SAW
See Figure 7, page 16.
To start the saw: Depress the switch trigger.
Always let the wheel reach full speed, then guide the saw
into the workpiece.
OPERATION
To stop the saw: Release the switch trigger.
After you release the switch trigger, allow the wheel to come
to a complete stop. DO NOT remove the saw from the
workpiece while the wheel is moving.
LOCK-ON BUTTON
See Figure 7, page 16.
The saw is equipped with a lock-on feature, which is convenient for continuous use for extended periods of time.
To lock-on:
Depress the switch trigger.
Push in and hold the lock-on button, located on the side
of the handle.
Release the switch trigger.
Release the lock-on button.
To release the lock, depress and release the switch
trigger.
ADJUSTING CUTTING WHEEL DEPTH
See Figure 8, page 16.
Always keep correct wheel depth setting. The correct wheel
depth setting for all cuts should not exceed 1/4 in. below the
material being cut. More wheel depth will increase the chance
of kickback and cause the cut to be rough.
To adjust the wheel depth:
Unplug the saw.
To make the best possible cut:
Hold the saw firmly.
Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut is always on your left.
Support the workpiece near the cut.
Clamp the workpiece securely so that the workpiece will
not move during the cut.
Avoid placing the saw on the part of the workpiece that
will fall off when the cut is made.
Place the workpiece with the “good” side down.
Draw a guideline along the desired line of cut before
beginning your cut.
Keep the cord away from the cutting area. Always place
the cord to prevent it from hanging up on the workpiece
while making a cut.
If wet cutting is desired, turn the water supply valve to
start water flow.
DANGER:
If the cord hangs up on the workpiece during a cut,
release the switch trigger immediately and allow the
wheel to come to a complete stop. Unplug the saw and
reposition the cord to prevent it from hanging up again.
WARNING:
Failure to unplug the tool could result in accidental starting causing serious injury.
Loosen depth lock knob by turning it counter-clockwise.
Hold base flat against the workpiece and raise or lower
saw until the desired depth of cut is reached.
Tighten depth lock knob securely by turning it clockwise.
OPERATING THE SAW
See Figures 9 - 10, page 16.
It is important to understand the correct method for operating the saw. Refer to the figures in this section to learn the
correct and incorrect ways for handling the saw.
WARNING:
To make sawing easier and safer, always maintain proper
control of the saw. Loss of control could cause an accident resulting in possible serious injury.
WARNING:
When lifting the saw from the workpiece, the wheel is
exposed on the underside of the saw.
DANGER:
Using a saw with a damaged cord could result in serious
injury or death. If the cord has been damaged, have it
replaced before using the saw again.
MAKING CUTS
Always draw the line to be cut on the tile using a marker or
grease pencil. If the tile is shiny and hard-to-mark, place
masking tape on the tile and mark the tape.
A common problem when cutting tile is straying from the
marked line. Once you’ve strayed from the mark, you can not
force the wheel back to the line by twisting the tile. Instead,
back up and recut the tile slicing off a small amount of tile
until the wheel is back on track.
To avoid this problem, use a straight edge guide whenever
possible for making cross cuts and miter cuts.
If wet cutting is desired, it should be performed outside.
TO MAKE A CROSS CUT
See Figure 11, page 16.
Cross cuts are straight 90º cuts. The material is fed into the
cut at a 90º angle to the wheel, and the wheel is vertical.
Using a marker or grease pencil, mark the area to be cut
on material.
Secure the workpiece.
11 — English
OPERATION
If wet cutting is desired, turn the water supply valve to
start water flow.
Depress the switch trigger to start the saw.
Let the cutting wheel build up to full speed and wait for
the wheel to get wet before moving the wheel into the
material.
When the cut is made, release the switch trigger. Wait
for the cutting wheel to come to a complete stop before
removing the saw from the material.
Stop the water flow.
TO MAKE A DIAGONAL CUT
See Figure 12, page 16.
Diagonal cuts are also referred to as “long point to long
point cuts”.
Using a marker or grease pencil, mark the area to be cut
on material.
Secure the workpiece.
If wet cutting is desired, turn the water supply valve to
start water flow.
Depress the switch trigger to start the saw.
Let the cutting wheel build up to full speed and wait for
the wheel to get wet before moving the wheel into the
material.
When the cut is made, release the switch trigger. Wait
for the cutting wheel to come to a complete stop before
removing the saw from the material.
Stop the water flow.
TO MAKE A MITER CUT
See Figure 13, page 17.
Miter cuts are used for cutting outside and inside corners
with the material at any angle to the wheel other than 90°.
Miter cuts tend to “creep” during cutting. This can be controlled by holding the workpiece securely against a straight
edge guide.
Using a marker or grease pencil, mark the area to be cut
on material.
Secure the workpiece.
If wet cutting is desired, turn the water supply valve to
start water flow.
Depress the switch trigger to start the saw.
Let the cutting wheel build up to full speed and wait for
the wheel to get wet before moving the wheel into the
material.
When the cut is made, release the switch trigger. Wait
for the cutting wheel to come to a complete stop before
removing the saw from the material.
Stop the water flow.
TO MAKE AN L-CUT
See Figure 14, page 17.
L-cuts are cuts that remove a piece of tile to fit in a corner,
around a cabinet, or a piece of molding and are made by
two separate cuts.
NOTE: Only overcut on the bottom or underneath side of
the material being cut.
Using a marker or grease pencil, mark the area to be cut
on both sides of the material.
Secure the workpiece.
If wet cutting is desired, turn the water supply valve to
start water flow.
Depress the switch trigger to start the saw.
Let the cutting wheel build up to full speed and wait for the
wheel to get wet before moving the wheel into the material.
Make the cut far enough into the material without overcut-
ting.
Release the switch trigger. Wait for the cutting wheel to
come to a complete stop before removing the saw from
the material.
Turn the material over and make the cut along one of the
marks. This time overcut the other line and the cut piece
should separate from the rest of the material.
Depress the switch trigger.
Let the cutting wheel build up to full speed and wait for the
wheel to get wet before moving the wheel into the material.
When the cut is made, release the switch trigger. Wait
for the cutting wheel to come to a complete stop before
removing the saw from the material.
Stop the water flow.
TO MAKE A BEVEL CUT
See Figure 15, page 17.
Beveled 45° cuts can be made by adjusting the position of
the motor head.
Using a marker or grease pencil, mark the area to be cut
on material.
Secure the workpiece.
Loosen the bevel lock knob on the front of the saw.
Rotate the base until you reach the desired angle setting
on the bevel scale.
Tighten the bevel lock knob securely.
If wet cutting is desired, turn the water supply valve to
start water flow.
Depress the switch trigger to start the saw.
Let the cutting wheel build up to full speed and wait for the
wheel to get wet before moving the wheel into the material.
When the cut is made, release the switch trigger. Wait
for the cutting wheel to come to a complete stop before
removing the saw from the material.
Stop the water flow.
12 — English
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts can create a hazard or cause
product damage.
WARNING:
Always wear eye protection with side shields marked
to comply with ANSI Z87.1 during product operation. If
operation is dusty, also wear a dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which can result in serious personal injury.
Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear
and possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this product for extended work on these types
of materials. However, if you do work with any of these
materials, it is extremely important to clean the product
using compressed air.
LUBRICATION
All of the bearings in this product are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no further
lubrication is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this
must be done by an authorized service center in order to
avoid a safety hazard.
BRUSH REPLACEMENT
See Figure 16, page 15.
NOTE: This saw is equipped with two externally accessible
brushes located on either side of the saw housing.
Unplug the saw.
WARNING:
Failure to unplug the tool could result in accidental starting causing possible serious injury.
Remove brush caps using a screwdriver.
Remove brush assemblies.
Check for wear. Replace both brush assemblies when
either has less than 1/4 in. length of carbon remaining.
NOTE: Do not replace one side without replacing the
other.
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
brush moves freely in brush tube.
Reassemble by reversing the steps listed above.
Tighten brush caps securely. Do not over tighten.
WHEEL MAINTENANCE
If wheel cutting ability deteriorates or becomes slow, the wheel
may need resurfacing. Cutting a brick paver will resurface
the wheel and improve wheel cutting ability.
NOTE: ILLUSTRATIONS START ON PAGE 15
AFTER FRENCH AND SPANISH LANGUAGE SECTIONS
13 — English
NOTES
14 — English
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