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OPERATOR'S MANUAL
1/4 SHEET SANDER – S606D
DOUBLE INSULATED
Your new Sander has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and
operator safety. When properly cared for, the sheet sander will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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TABLE OF CONTENTS
■ General Safety Rules .................................................................................................................................. 3-4
■ Specific Safety Rules...................................................................................................................................... 4
■ Symbols .......................................................................................................................................................... 5
■ Features ......................................................................................................................................................... 6
■ Specifications ................................................................................................................................................. 7
■ Unpacking ....................................................................................................................................................... 7
■ Application ...................................................................................................................................................... 7
■ Operation ................................................................................................................................................... 8-10
■ Maintenance ................................................................................................................................................. 11
■ Parts, Ordering and Service ......................................................................................................................... 12
INTRODUCTION
DOUBLE INSULATION
Your Ryobi power tool is double insulated. Double insulation
is a concept in safety, in electric power tools, which eliminates
the need for the usual three-wire grounded power cord. All
exposed metal parts are isolated from internal metal motor
components with protecting insulation. Double insulated
tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the
user from shock resulting from a break in the tool's
internal wiring. Observe all normal safety precautions
related to avoiding electrical shock.
WARNING:
The operation of any sander can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles
or safety glasses with side shields and a full face shield when needed. We recommend Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always
wear eye protection which is marked to comply with ANSI Z87.1.
IMPORTANT
Servicing of a tool with double insulation requires extreme
care and knowledge of the system and should be performed
only by a qualified service technician. For service we suggest
you return the tool to your nearest RYOBI AUTHORIZED
SERVICE CENTER for repair. When servicing use only
identical Ryobi replacement parts.
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save operator's manual
and review frequently for continuing safe operation, and
instructing others who may use this tool.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
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GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
■ Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
■ Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
■ Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.
Electrical Safety
■ Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug
will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation eliminates the need for the
three wire grounded power cord and grounded power
supply system.
■ Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded.
■ Don't expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
■ Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
■ When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W”. These cords are
rated for outdoor use and reduce the risk of electric shock.
Personal Safety
■ Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
■ Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and
gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
■ Avoid accidental starting. Be sure switch is off before
plugging in. Carrying tools with your finger on the switch
or plugging in tools that have the switch on invites accidents.
■ Remove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
■ Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
■ Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
Tool Use and Care
■ Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may
lead to loss of control.
■ Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at
the rate for which it is designed.
■ Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is dangerous and must be repaired.
■ Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures re-
duce risk of starting the tool accidentally.
■ Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands of
untrained users.
■ Maintain tools with care. Keep cutting tools sharp and
clean. Properly maintained tools with sharp cutting edges
are less likely to bind and are easier to control.
■ Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused by
poorly maintained tools.
■ Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool, may become hazardous when
used on another tool.
Service
■ Tool service must be performed only by qualified repair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
■ When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section
of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of electric shock or injury.
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GENERAL SAFETY RULES
■ Keep the tool and its handle dry, clean, and free from
oil and grease. Always use a clean cloth when clean-
SPECIFIC SAFETY RULES
Additional Rules for Safe Operation
■ Know your power tool. Read operator's manual care-
fully. Learn its applications and limitations as well as the
specific potential hazards related to this tool. Following
this rule will reduce the risk of electric shock, fire, or
serious injury.
■ Always wear safety glasses with side shields. Every-
day eyeglasses have only impact resistant lenses; they
are NOT safety glasses.
■ Protect your lungs. Wear a face or dust mask if the
operation is dusty.
■ Protect your hearing. Wear hearing protection during
extended periods of operation.
■ Inspect tool cords periodically and if damaged, have
repaired at your nearest authorized service center. Stay
constantly aware of cord location.
■ Check damaged parts. Before further use of the tool, it
should be carefully checked to determine that it will
operate properly and perform its intended function. Check
for alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions that
may affect its operation. A part that is damaged should be
properly repaired or replaced by an authorized service
center. Following this rule will reduce the risk of electric
shock, fire, or serious injury.
■ Do not abuse cord. Never carry tool by cord or yank
it to disconnect from receptacle. Keep cord from
heat, oil and sharp edges. Following this rule will reduce
the risk of electric shock or fire.
ing. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool.
■ Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. A wire
gage size (A.W.G.) of at least 16 is recommended for an
extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next
heavier gage. The smaller the gage number, the heavier
the cord. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating.
■ Drugs, Alcohol, Medication. Do not operate tool while
under the influence of drugs, alcohol, or any medication.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
WARNING:
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter
out microscopic particles.
SAVE THESE INSTRUCTIONS
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SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type or a characteristic of current
--- Direct Current Type or a characteristic of current
n
0
.../min Revolutions or Reciprocation Per Minute
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention
measures.
Symbol Meaning
No Load Speed Rotational speed, at no load
Revolutions, strokes,
surface speed, orbits etc. per minute
Indicates danger, warning or caution.
Safety Alert Symbol It means attention!!! Your safety is
involved.
Always wear safety goggles or
Eye Protection safety glasses with side shields when
operating this product.
Wet Conditions Alert
Do not expose to rain or use in damp
locations.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAVE THESE INSTRUCTIONS
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FEATURES
Your sander is suitable for sanding with coarse, medium, and
fine grit sandpaper. It will produce a fine scratch free finish
when used to sand with the grain on wood surfaces. It has
been designed so that flush corner sanding on three sides of
the sander is possible.
Your sander has a comfortable palm grip handle that provides
maximum one-hand comfort, and reduces operator fatigue
during continuous sanding operations.
Your sander has quick action paper clamps. This makes
changing or replacing sandpaper fast and easy.
Your sander also has a built in dust collection that collects
dust through punched holes in the sandpaper and cushion.
See Figure 1.
Before attempting to use your sander, familiarize yourself
with all operating features and safety requirements.
SWITCH
This tool is equipped with a simple switch control. To turn
your sander "ON", depress the switch button as shown in
Figure 1. Depress the switch button in the opposite direction
to turn your sander "OFF".
SWITCH
ELECTRICAL CONNECTION
Your sander has a precision built electric motor. It should be
connected to a power supply that is 120 volts, 60 Hz, AC
only (normal household current). Do not operate this tool
on direct current (DC). A substantial voltage drop will cause
a loss of power, and the motor will overheat. If your tool does
not operate when plugged into an outlet, double-check the
power supply.
ON
PAPER PUNCH
WARNING: Do not allow familiarity with your sander to make you careless. Remember, a careless fraction
of a second is sufficient to inflict severe injury.
OFF
SWITCH
PAPER CLAMP
CUSHION
LEVER
TAB
DUST BAG
PLATEN
Fig. 1
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SPECIFICATIONS
Size of Paper .......................................................................................................................................................... 1/4 sheet
Motion ............................................................................................................................................................... Orbital Action
Orbit Diameter............................................................................................................................................. 1/16 in. (1.6 mm)
No Load Speed .................................................................................................................................................. 14,000 OPM
Input ................................................................................................................................................................... 2.0 Amperes
Rating .................................................................................................................................................... 120 Volts, 60 Hz, AC
UNPACKING
INSTRUCTIONS
Your sander has been shipped completely assembled.
■ Carefully remove the tool and accessories from the box.
Make sure that all items listed in the packing list are
included.
■ Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
■ Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
■ If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
APPLICATIONS
APPLICATIONS
(Use only for the purposes listed below)
1. Sanding on wood surfaces.
2. Removing rust from and sanding steel surfaces.
3. Sanding plastics.
PACKING LIST
1/4 Sheet Orbital Sander
Sandpaper (3 sheets)
Conversion Pad
Operator’s Manual
WARNING:
If any parts are missing, do not operate your sander
until the missing parts are replaced. Failure to do so
could result in possible serious personal injury.
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OPERATION
WARNING:
Your sander should never be connected to power supply
when you assembling parts, making adjustments,
assembling or replacing sandpaper, cleaning, or when
not in use. Disconnecting sander will prevent accidental
starting that could cause serious personal injury.
INSTALLING NON-ADHESIVE SANDPAPER
See Figure 2.
Inspect sandpaper before installing. DO NOT use if broken
or defective.
1. Unplug your sander.
WARNING:
Failure to unplug your sander could result in accidental
starting causing possible serious injury.
2. If replacing sandpaper, remove old sandpaper. To remove
paper, release paper clamp by lifting up on lever, and
disengaging it from the tab, and allowing the lever to lower.
3. Insert end of new 1/4 sheet sandpaper approximately 1/2
in. (13 mm) under the paper clamp. Note: 1/2 in. (13 mm)
clamping of sandpaper is necessary for multi-sheet stacking
of paper.
4. Lift up on lever and lock into place. Apply downward
pressure to conform sandpaper to platen.
5. Wrap sandpaper around cushion. Lift lever on opposite
end of sander and insert loose end of sandpaper under
paper clamp. Fit sandpaper tight against cushion.
6. Lift up on lever and lock into place.
7. Multiple sheets of sandpaper can be installed at one time
for convenience.
INSTALLING ADHESIVE SANDPAPER
See Figure 2.
Inspect sandpaper before installing. DO NOT use broken or
defective sandpaper.
1. Unplug your sander.
CUSHION
PAPER CLAMP
(UNLOCKED)
ADHESIVE
SANDPAPER
NON-ADHESIVE
SANDPAPER
PLATEN
LEVER
TAB
Fig. 2
PAPER PUNCH
ORIENT PAPER
PUNCH AS SHOWN
Fig. 3
WARNING:
Failure to unplug your sander could result in accidental
starting causing possible serious personal injury.
2. If replacing sandpaper, remove old sandpaper by peeling
it off cushion. If removing regular sandpaper, release
paper clamp by lifting up on lever and disengaging it from
the tab on the platen.
3. Remove non-adhesive sandpaper, then lift up on paper
clamp lever and lock it into place.
4. Carefully peel adhesive backing from new 1/4 sheet
sandpaper.
5. Position sandpaper, making sure front edge of sandpaper
is aligned with front edge of the cushion, then carefully
press sticky side of sandpaper on cushion. Note:
Sandpaper must be aligned with the front edge of the
cushion for proper functioning of the flush sanding feature.
See Figure 2.
Note: The cushion on your sander is approximately 1/4 in.
(6.4 mm) smaller than precut adhesive backed sanding
sheets. If desired you may want to trim off the overhang of
sandpaper on the back side of cushion. The cushion has
been made smaller so that multiple sheets of non-adhesive
sandpaper can be installed.
PAPER PUNCH
See Figure 3.
A paper punch template has been supplied with your sander
for aligning and punching holes in sandpaper. The punched
holes must align with the holes in the sander cushion.
1. Install sandpaper on your sander.
2. Align sander cushion over the paper punch.
3. Push down on sander.
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See Figure 3.
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OPERATION
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating your sander. Failure to do so
could result in foreign objects being thrown into your eyes
resulting in possible serious injury. If the sanding operating
is dusty, also wear a face or dust mask.
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet are too soft for economical use in
power sanding.
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations. The
condition of the surface to be sanded will determine which grit
will do the job. If the surface is rough, start with a coarse grit
and sand until the surface is uniform. Medium grit may then
be used to remove scratches left by the coarser grit and finer
grit used for finishing of the surface. Always continue sanding
with each grit until surface is uniform.
Note: DO NOT use sander without sandpaper. Doing so will
damage the cushion.
Fig. 4
PREPARING FOR OPERATION
CAUTION:
Be careful not to let your hand completely cover air vents.
SANDING
Clamp or otherwise secure the work to prevent it from moving
under your sander.
WARNING:
Unsecured work could be thrown towards the operator
causing injury.
Hold your sander in front and away from you, keeping it clear
of the workpiece. Start your sander by pressing the switch
button to "ON" position and letting the motor build to its
maximum speed. Gradually lower your sander on the work
with a slight forward movement.
using forward and backward strokes.
DO NOT FORCE. The weight of the unit supplies adequate
pressure, so let the sandpaper and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sandpaper and greatly reduces sander speed.
Excessive pressure will overload the motor causing possible
damage from motor overheating and can result in inferior
work. Any finish or resin on wood may soften from the
frictional heat. Do not allow sanding on one spot too long as
the sander's rapid action may remove too much material,
making the surface uneven.
See Figure 4.
Move it slowly
Fig. 5
Flush sanding can be performed with your sander.
Figure 5.
in corners. Always remove sander from workpiece before
turning your sander off.
The front edge of your sander allows flush sanding
See
WARNING:
Do not wear loose clothing or jewelry when operating
sander. They could get caught in moving parts causing
serious injury. Keep head away from sander and sanding
area. Hair could be drawn into sander causing serious
injury.
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OPERATION
ORBITAL MOTION
Orbital motion is ideal for fast cutting action when removing
old finishes, smoothing rough wood, cutting stock down to
required dimensions, or for finishing surfaces to be painted.
As shown in figure 6, the sandpaper moves in tiny circles at
a very high speed, allowing the sander to move easily.
DUSTLESS SANDING
The dust bag located on the rear of your sander provides a
dust collection system for your sander. Sanding dust is drawn
up through the holes of the cushion and collects in the dust
bag during sanding operation. For more efficient operation,
empty dust bag frequently.
WARNING:
ORBITAL MOTION
Collected sanding dust from sanding surface coatings
such as polyurethanes, linseed oil, etc. can self-ignite in
your sander dust bag or elsewhere and cause fire. To
reduce the risk of fire always empty your dust bag frequently
while sanding and never store or leave a sander without
totally emptying its dust bag. Also follow the
recommendations of the coatings manufacturers.
TO EMPTY DUST BAG
■ Unplug your sander.
WARNING:
Failure to unplug your sander could result in accidental
starting causing possible serious personal injury.
■ Unzip Dust Bag.
■ Shake dust bag to empty.
■ Zip dust bag up after emptying.
TO REMOVE DUST BAG FOR EMPTYING OR
CLEANING
See Figure 7.
■ Unplug your sander.
■ Slide dust bag retainer from sander as shown by the arrow
in figure 7.
Note: Grooves on dust bag retainer align with grooves on
your sander.
■ Empty dust bag.
TO INSTALL DUST BAG
See Figure 8.
■ Unplug your sander.
■ Realign grooves on dust bag retainer with grooves on your
sander.
■ Slide dust bag assembly into place as shown by the arrow
in figure 8.
Fig. 6
DUST BAG
TO REMOVE
DUST BAG
Fig. 7
DUST BAG
DUST BAG
RETAINER GROOVES
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GROOVES
ON SANDER
Fig. 8
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MAINTENANCE
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or cause
product damage.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to various types of commercial solvents
and may be damaged by their use. Use clean cloths to
remove dirt, carbon dust, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. They contain chemicals that can damage,
weaken, or destroy plastic.
When electric tools are used on fiberglass boats, sports cars,
wallboard, spackling compounds, or plaster, it has been
found that they are subject to accelerated wear and possible
premature failure, as the fiberglass chips and grindings are
highly abrasive to bearings, brushes, commutator, etc.
Consequently it is not recommended that this tool be used for
extended work on any fiberglass material, wallboard, spackling
compounds, or plaster. During any use on these materials, it
is extremely important that the tool is cleaned frequently by
blowing with an air jet.
WARNING:
Always wear safety goggles, or safety glasses with side
shields during power tool operation or when blowing dust.
If operation is dusty, also wear a dust mask.
EXTENSION CORDS
The use of any extension cord will cause some loss of power.
To keep the loss to a minimum and to prevent tool overheating,
use an extension cord that is heavy enough to carry the
current the tool will draw. Follow the recommended cord
sizes on the chart provided to determine the minimum wire
size required in an extension cord.
Extension Cord Length Wire Gauge Size (A.W.G.)
0-100 Feet 16
When working with your tool outdoors, use an extension cord
suitable for outdoor use and so marked. Outdoor use
extension cords are marked with the letters "WA" on the
cord's jacket.
CAUTION:
Keep extension cords away from the sanding area and
position the cord so that it will not get caught on lumber,
tools, etc., when sanding.
WARNING:
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.
Check extension cords before each use. If damaged,
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
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OPERATOR'S MANUAL
1/4 SHEET SANDER – S606D
DOUBLE INSULATED
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
www.ryobitools.com for a complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• MODEL NUMBER
• SERIAL NUMBER
S606D
983000-044
02-03
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road Anderson, SC 29625
Post Office Box 1207 Anderson, SC 29622-1207
Phone 1-800-525-2579
www.ryobitools.com
.
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