Page 1
OPERATOR'S MANUAL
1/4 SHEET SANDER – S605D8
DOUBLE INSULATED
SPECIFICATIONS:
Size of Paper 1/4 Sheet
Motion Orbital Action
Rating 120 volts, 60 Hz, AC
Input 2.0 Amperes
No Load Speed 14,000 OPM
Orbit Diameter 1/16 in. (1.6 mm)
THANK YOU FOR BUYING A RYOBI SANDER.
Your new sander has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new sander. Pay close attention to
the Rules for Safe Operation, Warnings, and Cautions. If you use your sander properly and only for what it is intended, you
will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Page 2
RULES FOR SAFE OPERATION
DOUBLE INSULATION
Your Ryobi power tool is double insulated. This means you
are separated from the tool's electrical system by two complete
sets of electrical insulation. This extra layer of insulation is
intended to protect the user from electrical shock due to a
break in the wiring insulation. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation.
WARNING: THE DOUBLE INSULATED SYSTEM IS INTENDED TO PROTECT THE USER FROM SHOCK
RESULTING FROM A BREAK IN THE TOOL'S INTERNAL WIRING. OBSERVE ALL NORMAL SAFETY
PRECAUTIONS RELATED TO AVOIDING ELECTRICAL SHOCK.
WARNING: DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ THOROUGHLY AND
UNDERSTAND COMPLETELY ALL INSTRUCTIONS, SAFETY RULES, ETC. CONTAINED IN THIS MANUAL.
FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE, ELECTRIC SHOCK, OR SERIOUS
PERSONAL INJURY. SAVE OPERATOR'S MANUAL AND REVIEW FREQUENTLY FOR CONTINUING
SAFE OPERATION AND INSTRUCTING OTHERS WHO MAY USE THIS TOOL.
READ ALL INSTRUCTIONS
IMPORTANT
Servicing of a tool with double insulation requires extreme
care and knowledge of the system and should be performed
only by a qualified service technician. For service we suggest
you return the tool to your nearest RYOBI AUTHORIZED
SERVICE CENTER for repair. When servicing use only
identical Ryobi replacement parts.
10. WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving parts.
1. KNOW YOUR POWER TOOL - Read operator's
manual carefully. Learn its applications and
limitations as well as the specific potential hazards related to this tool.
2. GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example: Pipes,
Rubber gloves and non-skid footwear are recommended when working outdoors. Also, wear
protective hair covering to contain long hair
and keep it from being drawn into air vents.
11. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact-resistant
lenses; they are NOT safety glasses.
radiators, ranges, refrigerator enclosures.
12. PROTECT YOUR LUNGS. Wear a face or
3. KEEP GUARDS IN PLACE and in working
dust mask if the sanding operation is dusty.
order.
13. PROTECT YOUR HEARING. Wear hearing
4. KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.
5. AVOID DANGEROUS ENVIRONMENT. Don't
use power tool in damp or wet locations or
expose to rain. Keep work area well lit.
6. KEEP CHILDREN AND VISITORS AWAY.
All visitors should wear safety glasses and be
kept a safe distance from work area. Do not let
visitors contact tool or extension cord.
7. STORE IDLE TOOLS. When not in use, tools
should be stored in a dry, high or locked-up
place - out of the reach of children.
8. DON'T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don't force small tool or
attachment to do the job of a heavy duty tool.
Don't use tool for purpose not intended - for
example - Don't use a circular saw for cutting
tree limbs or logs.
protection during extended periods of operation.
14. DON'T ABUSE CORD. Never carry tool by
cord or yank it to disconnect from receptacle.
Keep cord from heat, oil and sharp edges.
15. SECURE WORK. Use clamps or a vise to hold
work. It's safer than using your hand and it
frees both hands to operate the tool.
16. DON'T OVERREACH. Keep proper footing
and balance at all times. Do not use on a ladder
or unstable support.
17. MAINTAIN TOOLS WITH CARE. Keep tools
sharp at all times, and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
18. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments
and accessories such as sandpaper, etc., all
tools should be disconnected from power supply.
Page 2
Page 3
RULES FOR SAFE OPERATION (Continued)
19. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed
from tool before turning it on.
20. AVOID ACCIDENTAL STARTING. Don't carry
plugged-in tools with finger on switch. Be sure
switch is off when plugging in.
21. MAKE SURE YOUR EXTENSION CORD IS IN
GOOD CONDITION. When using an extension
cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. A
wire gage size (A.W.G.) of at least 16 is recom-
mended for an extension cord 100 feet or less
in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier
gage. The smaller the gage number, the heavier
the cord.
22 OUTDOOR USE EXTENSION CORDS. When
tool is used outdoors, use only extension cords
suitable for use outdoors. Outdoor approved
cords are marked with the suffix W-A, for example - SJTW-A or SJOW-A.
23. NEVER USE THIS OR ANY POWER SANDER
FOR WET SANDING OR LIQUID POLISHING. Failure to comply can result in electrical
shock causing serious injury or worse.
24. KEEP HANDS AWAY FROM SANDING AREA.
25. NEVER USE IN AN EXPLOSIVE ATMO-
SPHERE. Normal sparking of the motor could
ignite fumes.
26. INSPECT TOOL CORDS PERIODICALLY and
if damaged, have repaired by an authorized
service center. Stay constantly aware of cord
location.
27. INSPECT EXTENSION CORDS PERIODI-
CALLY and replace if damaged.
28. KEEP HANDLES DRY, CLEAN, AND FREE
FROM OIL AND GREASE. Always use a clean
cloth when cleaning. Never use brake fluids,
gasoline, petroleum-based products or solvents
to clean your tool.
29. STAY ALERT. Watch what you are doing and
use common sense. Do not operate tool when
you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment of moving parts, binding of moving parts, breakage of
parts, mounting, and any other conditions that
may affect its operation. A guard or other part
that is damaged should be properly repaired or
replaced by an authorized service center.
31. DO NOT USE TOOL IF SWITCH DOES NOT
TURN IT ON AND OFF. Have defective switches
replaced by an authorized service center.
32. Inspect for and remove all nails from lumber
before sanding.
33. DRUGS, ALCOHOL, MEDICATION. Do not
operate tool while under the influence of drugs,
alcohol, or any medication.
34. When servicing use only identical Ryobi
replacement parts.
35. POLARIZED PLUGS. To reduce the risk of
electric shock, this equipment has a polarized
plug (one blade is wider than the other). This
plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified
electrician to install the proper outlet. Do not
change the plug in any way.
36. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others who
may use this tool. If you loan someone this tool,
loan them these instructions also.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved
safety equipment, such as those dust masks that
are specially designed to filter out microscopic
particles.
Page 3
Page 4
FEATURES
Your sander is suitable for sanding with coarse, medium, and fine grit sandpaper. It will produce a fine scratch free finish when
used to sand with the grain on wood surfaces. It has been designed so that flush corner sanding on three sides of the sander
is possible.
Your sander has a comfortable palm grip handle that provides maximum one-hand control and comfort, plus it reduces operator
fatique during continuous sanding operations.
Your sander has quick action paper clamps. This makes changing or replacing sandpaper fast and easy.
Your sander also has a built in dust collection that collects dust through punched holes in the sandpaper and cushion.
Figure 1.
Before attempting to use your sander, familiarize yourself with all operating features and safety requirements.
SWITCH
This tool is equipped with a simple switch control. To turn your sander "ON", depress the switch button as shown in Figure 1.
Depress the switch button in the opposite direction to turn your sander "OFF".
ELECTRICAL CONNECTION
Your sander has a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only
(normal household current). Do not operate this tool on direct current (DC). A voltage drop of more than 10 percent will cause
a loss of power and overheating. If your tool does not operate when plugged into an outlet, double-check the power supply.
WARNING: IF ANY PARTS ARE MISSING DO NOT OPERATE YOUR SANDER UNTIL THE MISSING
PARTS ARE REPLACED. FAILURE TO DO SO COULD RESULT IN POSSIBLE SERIOUS PERSONAL
INJURY.
See
SWITCH
ON
PAPER PUNCH
WARNING: DO NOT ALLOW FAMILIARITY WITH YOUR SANDER TO MAKE YOU CARELESS. REMEMBER
THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY.
OFF
SWITCH
PAPER CLAMP
CUSHION
LEVER
TAB
DUST BAG
PLATEN
Fig. 1
WARNING:
The operation of any sander can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety
goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
Page 4
Page 5
OPERATION
WARNING: YOUR SANDER SHOULD NEVER BE CONNECTED TO POWER SUPPLY WHEN YOU ARE
ASSEMBLING PARTS, MAKING ADJUSTMENTS, ASSEMBLING OR REPLACING SANDPAPER, CLEANING,
OR WHEN NOT IN USE. DISCONNECTING SANDER WILL PREVENT ACCIDENTAL STARTING THAT
COULD CAUSE SERIOUS PERSONAL INJURY.
INSTALLING NON-ADHESIVE SANDPAPER
See Figure 2.
Inspect sandpaper before installing. DO NOT use if broken
or defective.
1. Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
2. If replacing sandpaper, remove old sandpaper. To remove
paper, release paper clamp by lifting up on lever and
disengaging it from the tab on the platen.
3. Insert end of new 1/4 sheet sandpaper approximately 1/2
in. (13 mm) under the paper clamp. Note: 1/2 in. (13 mm)
clamping of sandpaper is necessary for multi-sheet stacking
of paper.
4. Lift up on lever and lock into place. Apply downward
pressure to conform sandpaper to platen.
5. Wrap sandpaper around cushion. Lift lever on opposite
end of sander and insert loose end of sandpaper under
paper clamp. Fit sandpaper tight against cushion.
6. Lift up on lever and lock into place.
7. Multiple sheets of sandpaper can be installed at one time
for convenience.
INSTALLING ADHESIVE SANDPAPER
See Figure 2.
Inspect sandpaper before installing. DO NOT use broken or
defective sandpaper.
1. Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
2. If replacing sandpaper, remove old sandpaper by peeling
it off cushion. If removing regular sandpaper, release
paper clamp by lifting up on lever and disengaging it from
the tab on the platen.
3. Remove non-adhesive sandpaper, then lift up on paper
clamp lever and lock it into place.
4. Carefully peel adhesive backing from new 1/4 sheet
sandpaper.
5. Position sandpaper, making sure front edge of sandpaper
is aligned with front edge of the cushion, then carefully
press sticky side of sandpaper on cushion. Note:
Sandpaper must be aligned with the front edge of the
cushion for proper functioning of the flush sanding feature.
See Figure 2.
Note: The cushion on your sander is approximately 1/4 in.
(6.4 mm) smaller than precut adhesive backed sanding
sheets. If desired you may want to trim off the overhang of
sandpaper on the back side of cushion. The cushion has
been made smaller so that multiple sheets of non-adhesive
sandpaper can be installed.
CUSHION
PAPER CLAMP
IN UNLOCKED
POSITION
ADHESIVE
SANDPAPER
TAB
PAPER PUNCH
ORIENT PAPER
PUNCH AS SHOWN
PAPER PUNCH
See Figure 3.
A paper punch template has been supplied with your sander.
This punch should be used for aligning and punching holes in
the sandpaper. Punched holes must align with the holes in
the cushion.
Punching the holes properly is a necessary step in order for
the dustless feature of your sander to function properly.
Page 5
NON-ADHESIVE
SANDPAPER
PLATEN
PAPER CLAMP
Fig. 2
Fig. 3
Page 6
OPERATION
WARNING: ALWAYS WEAR SAFETY GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHEN
OPERATING YOUR SANDER. FAILURE TO DO SO COULD RESULT IN FOREIGN OBJECTS BEING
THROWN INTO YOUR EYES, RESULTING IN POSSIBLE SERIOUS INJURY. IF THE SANDING OPERATION
IS DUSTY, ALSO WEAR A FACE OR DUST MASK.
APPLICATIONS
(Use only for the purposes listed below)
1. Sanding on wood surfaces.
2. Removing rust from and sanding steel surfaces.
3. Sanding plastics.
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet are too soft for economical use in
power sanding.
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations. The
condition of the surface to be sanded will determine which grit
will do the job. If the surface is rough, start with a coarse grit
and sand until the surface is uniform. Medium grit may then
be used to remove scratches left by the coarser grit and finer
grit used for finishing of the surface. Always continue sanding
with each grit until surface is uniform.
Note: DO NOT use sander without sandpaper. Doing so will
damage the cushion.
Fig. 4
PREPARING FOR OPERATION
CAUTION: Be careful not to let your hand completely cover
air vents.
SANDING
Clamp or otherwise secure the work to prevent it from moving
under your sander.
WARNING: UNSECURED WORK COULD BE
THROWN TOWARDS THE OPERATOR CAUSING
INJURY.
Hold your sander in front and away from you, keeping it clear
of the workpiece. Start your sander by pressing the switch
button to "ON" position and letting the motor build to its
maximum speed. Gradually lower your sander on the work
with a slight forward movement.
using forward and backward strokes.
DO NOT FORCE. The weight of the unit supplies adequate
pressure, so let the sandpaper and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sandpaper and greatly reduces sander speed.
Excessive pressure will overload the motor causing possible
damage from motor overheating and can result in inferior
work. Any finish or resin on wood may soften from the
frictional heat. Do not allow sanding on one spot too long as
the sander's rapid action may remove too much material,
making the surface uneven.
See Figure 4.
Move it slowly
Fig. 5
Flush sanding can be performed with your sander.
Figure 5.
in corners. Always remove sander from workpiece before
turning your sander off.
WARNING: DO NOT WEAR LOOSE CLOTHING
OR JEWELRY WHEN OPERATING SANDER.
THEY COULD GET CAUGHT IN MOVING PARTS
CAUSING SERIOUS INJURY. KEEP HEAD AWAY
FROM SANDER AND SANDING AREA. HAIR
COULD BE DRAWN INTO SANDER CAUSING
SERIOUS INJURY.
The front edge of your sander allows flush sanding
See
Page 6
Page 7
OPERATION
ORBITAL MOTION
Orbital motion is ideal for fast cutting action when removing
old finishes, smoothing rough wood, cutting stock down to
required dimensions, or for finishing surfaces to be painted.
As shown in figure 6, the sandpaper moves in tiny circles
at a very high speed, allowing the sander to move easily.
DUSTLESS SANDING
The dust bag located on the rear of your sander provides a
dust collection system for your sander. Sanding dust is
drawn up through the holes of the cushion and collects in the
dust bag during sanding operation. For more efficient
operation, empty dust bag when half full.
TO EMPTY DUST BAG
■ Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
ORBITAL MOTION
Fig. 6
■ Unzip Dust Bag.
■ Shake dust bag to empty.
■ Zip dust bag up after emptying.
TO REMOVE DUST BAG FOR EMPTYING OR
CLEANING
See Figure 7.
■ Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
■ Slide dust bag retainer from sander as shown by the
arrow in figure 7.
Note: Grooves on dust bag retainer align with grooves
on your sander.
■ Empty dust bag.
TO INSTALL DUST BAG
See Figure 8.
■ Unplug your sander.
DUST BAG
TO REMOVE
DUST BAG
Fig. 7
DUST BAG
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
■ Realign grooves on dust bag retainer with grooves on
your sander.
■ Slide dust bag assembly into place as shown by the
arrow in figure 8.
DUST BAG
RETAINER GROOVES
GROOVES
ON SANDER
Fig. 8
Page 7
Page 8
MAINTENANCE
WARNING: WHEN SERVICING USE ONLY IDENTICAL RYOBI REPLACEMENT PARTS. USE OF ANY
OTHER PARTS MAY CREATE A HAZARD OR CAUSE PRODUCT DAMAGE.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to various types of commercial solvents
and may be damaged by their use. Use clean cloths to
remove dirt, carbon dust, etc.
WARNING: DO NOT AT ANY TIME LET BRAKE
FLUIDS, GASOLINE, PETROLEUM-BASED
PRODUCTS, PENETRATING OILS, ETC. COME IN
CONTACT WITH PLASTIC PARTS. THEY CONTAIN
CHEMICALS THAT CAN DAMAGE, WEAKEN, OR
DESTROY PLASTIC.
EXTENSION CORDS
The use of any extension cord will cause some loss of power. To keep the loss to a minimum and to prevent tool overheating,
use an extension cord that is heavy enough to carry the current the tool will draw. Follow the recommended cord sizes on the
chart provided to determine the minimum wire size required in an extension cord.
When electric tools are used on fiberglass boats, sports cars,
wallboard, spackling compounds, or plaster, it has been
found that they are subject to accelerated wear and possible
premature failure, as the fiberglass chips and grindings are
highly abrasive to bearings, brushes, commutator, etc.
Consequently it is not recommended that this tool be used for
extended work on any fiberglass material, wallboard, spackling
compounds, or plaster. During any use on these materials, it
is extremely important that the tool is cleaned frequently by
blowing with an air jet.
WARNING: ALWAYS WEAR SAFETY GOGGLES,
OR SAFETY GLASSES WITH SIDE SHIELDS
DURING POWER TOOL OPERATION OR WHEN
BLOWING DUST. IF OPERATION IS DUSTY ALSO
WEAR A DUST MASK.
Extension Cord Length Wire Gauge Size (A.W.G.)
0-100 Feet 16
When working with your tool outdoors, use an extension cord suitable for outdoor use and so marked. Outdoor use extension
cords are marked with the letters "WA" on the cord's jacket.
CAUTION: Keep extension cords away from the sanding area and position the cord so that it will not get caught on lumber,
tools, etc., when sanding.
WARNING: CHECK EXTENSION CORDS BEFORE EACH USE. IF DAMAGED REPLACE IMMEDIATELY.
NEVER USE TOOL WITH A DAMAGED CORD SINCE TOUCHING THE DAMAGED AREA COULD CAUSE
ELECTRICAL SHOCK RESULTING IN SERIOUS INJURY.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal
operating conditions. Therefore, no further lubrication is required.
Page 8
Page 9
NOTES
Page 9
Page 10
OPERATOR'S MANUAL
1/4 SHEET SANDER – S605D8
DOUBLE INSULATED
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
www.ryobitools.com for a complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• MODEL NUMBER
• SERIAL NUMBER
S605D8
972000-870
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road Anderson, SC 29625
Post Office Box 1207 Anderson, SC 29622-1207
Phone 1-800-525-2579
www.ryobitools.com
.
Loading...