Ryobi RTS21 User Manual

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OPERATOR’S MANUAL
10 in. TABLE SAW
RTS21/RTS21G
Your table saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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TABLE OF CONTENTS
Introduction ......................................................................................................................................................................2
Warranty ...........................................................................................................................................................................2
General Safety Rules .................................................................................................................................................... 3-4
Specific Safety Rules .................................................................................................................................................... 4-5
Symbols ............................................................................................................................................................................6
Electrical ...........................................................................................................................................................................7
Glossary of Terms .............................................................................................................................................................8
Features ...................................................................................................................................................................... 9-12
Tools Needed .................................................................................................................................................................12
Loose Parts ....................................................................................................................................................................13
Assembly .................................................................................................................................................................. 14-20
Operation .................................................................................................................................................................. 21-34
Adjustments .............................................................................................................................................................. 35-37
Maintenance ...................................................................................................................................................................37
Accessories ....................................................................................................................................................................38
Troubleshooting ........................................................................................................................................................ 38-39
Parts Ordering/Service ..................................................................................................................................... Back Page
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions: 90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original product. The replacement power tool will be covered by the limited warranty for the balance of the three year period from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted for three years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.  REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
USE RIGHT TOOL. Don’t force the tool or attachment to
do a job it was not designed for. Don’t use it for a purpose not intended.
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact- resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance
at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The use of improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don’t leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord away from heat, oil, and sharp edges.
WHEN OPERATING A POWER TOOL OUTSIDE, USE
AN OUTDOOR EXTENSION CORD MARKED “W-A” OR “W”. These cords are rated for outdoor use and
reduce the risk of electric shock.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving.
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GENERAL SAFETY RULES
BLADE COASTS AFTER BEING TURNED OFF.NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole electrical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades with
incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS
ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is tight
and not making contact with saw or workpiece before connecting to power supply.
SPECIFIC SAFETY RULES
FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG
STAND at approximately hip height.
NEVER OPERATE THE SAW ON THE FLOOR.GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls.
USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in an accident causing possible serious personal injury.
ALWAYS USE BLADE GUARD, RIVING KNIFE, AND
ANTI-KICKBACK PAWLS on all “through-sawing” op-
erations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the anti-kickback pawls down, and the riving knife in place.
ALWAYS SECURE WORK firmly against the rip fence or
miter gauge. NEVER use the rip fence during the same operation as the miter gauge.
WHEN MAKING NON-THROUGH RIP CUTS, always
use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade.
WHEN RIPPING NARROW STOCK, always use a push
stick, push block, or featherboard.
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SPECIFIC SAFETY RULES
NEVER perform any operation “freehand” which means
using only your hands to support or guide the workpiece. Always use either the rip fence or miter gauge to position and guide the work.
NEVER stand or have any part of your body in line with
the path of the saw blade.
NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
MOVE THE RIP FENCE out of the way when cross cut-
ting.
DO NOT USE THE MITER GAUGE AND RIP FENCE
during the same operation.
NEVER use rip fence as cutoff gauge when cross
cutting.
NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides
of the saw table for wide or long workpieces.
AVOID KICKBACKS (work thrown back toward you)
by: a) Keeping blade sharp.
b) Keeping rip fence parallel to the saw blade. c) Keeping riving knife, anti-kickback pawls, and blade guard in place and operating. d) Not releasing the work before it is pushed all the way past the saw blade using a push stick. e) Not ripping work that is twisted or warped or
does not have a straight edge to guide along the fence.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized service center to avoid risk.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand
to move into the cutting tool.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw.
ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power supply.
ONLY USE BLADES within the thickness range stamped
on the riving knife.
THIS TOOL should have the following markings:
a) Wear eye protection. b) Use saw blade guard and riving knife for every
operation for which it can be used, including all
through sawing. c) Keep hands out of the line of saw blade. d) Use a push stick when required. e) Pay particular attention to instructions on reducing
risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over the saw blade. h) Never operate saw on floor or below waist height.
NEVER CUT MORE THAN ONE PIECE OF MATERIAL
AT A TIME.
SAVE THESE INSTRUCTIONS. Refer to them frequently
and use to instruct other users. If you loan someone this
tool, loan them these instructions also.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) ) Indicates important information not related to an injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand opera­tor’s manual before using this product.
Always wear eye protection with side shields marked to comply with ANSI Z87.1.
No Hands Symbol
Wet Conditions Alert Do not expose to rain or use in damp locations.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
No Load Speed Rotational speed, at no load
Failure to keep your hands away from the blade will result in serious personal injury.
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ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground­ing plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
SPEED AND WIRING
The no-load speed of this tool is approximately 5,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
WARNING:
Improper installation of the grounding plug can result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation hav­ing an outer surface that is green with or without yellow stripes is the grounding wire.
WARNING:
Keep the extension cord clear of the working area. Posi­tion the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use product with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
ELECTRICAL CONNECTION
This product is powered by a precision built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current), 60 Hz. Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 volt circuit and has a grounding plug similar to the plug illustrated in fig­ure 1. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.
GROUNDING
PIN
120 V GROUNDED
OUTLET
Fig. 1
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GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other than 90° to the table surface.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by holding it securely against the table or fence during any ripping operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference to blade movement.
Freehand
Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.
Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.
Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator’s hands well away from the cutterhead.
Push Blocks (for table saws)
Device used to hold the workpiece during cutting opera­tions. This aid helps keep the operator’s hands well away from the blade.
Push Sticks (for table saws)
Device used to push the workpiece during cutting operations. A push stick should be used for narrow ripping operations. The aid helps keep the operator’s hands well away from the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.
Taper Cut
A cut where the material being cut has a different width at the beginning of the cut from the the end.
Through Sawing
Any cutting operation where the blade extends completely through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.
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FEATURES
PRODUCT SPECIFICATIONS
Blade Arbor .............................................................. 5/8 in.
Blade Diameter .......................................................... 10 in.
Blade Tilt ................................................................. 0˚ - 45˚
Rating ...............................................120 V, AC only, 60 Hz
Input .....................................................................15 Amps
No Load Speed ....................................5,000 r/min. (RPM)
Cutting Depth at 0˚ ...................................................... 3 in.
Cutting Depth at 45˚ ..............................................2-1/2 in.
MITER
GAUGE
OUTFEED
SUPPORT
ANTI-KICKBACK
PAWLS
FRONT
RAIL
RIVING
KNIFE
BLADE
GUARD
RIP
FENCE
SLIDING TABLE
EXTENSION
SCALE
STORAGE
BRACKET(S)
BEVEL
LOCKING
LEVER
LOCKING
LEVER
TABLE
LOCKING
LEVER
BEVEL SCALE
BLADE
WRENCH
STORAGE
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
SWITCH
BEVEL
INDICATOR
Fig. 2
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FEATURES
KNOW YOUR TABLE SAW
See Figure 2.
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the removable anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback.
BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle.
BLADE - This saw is provided with a 24-tooth, 10 in. carbide blade. The blade is raised and lowered with the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever.
WARNING:
Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
BLADE GUARD - Always keep the removable blade guard down over the saw blade for through-sawing cuts.
BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade.
HEIGHT/BEVEL ADJUSTING HANDWHEEL - Located on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade replace­ment. This handwheel also makes the adjustment for bevel angles easy.
MITER GAUGE - The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut.
MITER GAUGE GROOVES - The miter gauge rides in the grooves on the saw table.
OUTFEED SUPPORT - This table extension at the back of the tool gives the operator additional support when cutting long workpieces.
RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking handle.
RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kickback. When in the through sawing, or “up” position, it is higher than the saw blade. When in the non-through sawing, or “down” position, it is below the saw blade teeth.
SCALE - Located on the front rail, the easy-to-read scale provides precise measurements for rip cuts.
SLIDING TABLE EXTENSION - Located on the right side of the saw table, this table extension gives the operator ad­ditional support when cutting wide workpieces.
SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.
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FEATURES
OPERATING COMPONENTS
The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts.
The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the rip fence and the blade.
It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife, anti-kickback pawls, and plastic blade guard.
SWITCH ASSEMBLY
See Figure 3.
This saw is equipped with a switch assembly that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.
TO TURN YOUR SAW ON:
With the switch key inserted into the switch, lift the switch
to turn on ( l ).
WARNING:
ALWAYS remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch off ( O ) and remove the key. This action will prevent the tool from accidentally starting when power returns.
WARNING:
ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury.
WARNING:
To reduce the risk of accidental starting, ALWAYS make sure the switch is in the off ( O ) position before plugging tool into the power source.
TO TURN YOUR SAW OFF: Press the switch down to turn off ( O ).
TO LOCK YOUR SAW:
Press the switch down.
Remove the switch key from the switch and store in a
safe, secure location.
SWITCH
SWITCH KEY
ON
SWITCH
OFF
11
SWITCH IN LOCKED POSITION
Fig. 3
Page 12
FEATURES
BLADES
For maximum performance, it is recommended that you use the 24-tooth, 10 in. carbide-tipped combination blade pro­vided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information.
Kerf width must be within the limits stamped on the riving knife.
WARNING:
Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
TOOLS NEEDED
The following tools (not included or drawn to scale) are needed for assembly and making adjustments:
COMBINATION
SQUARE
FRAMING SQUARE
PHILLIPS
SCREWDRIVER
FLATHEAD
SCREWDRIVER
SOCKET WRENCH
AND 8 mm SOCKET
C-CLAMPS
Fig. 4
12
Page 13
LOOSE PARTS
The following items are included with your table saw:
N
C
A
F
D
P
E
B
I
L
Q
K
H
I
O
M
G
A. Anti-Kickback Pawls ............................................... 1
B. Blade Guard ............................................................ 1
C. Miter Gauge ............................................................. 1
D. Blade Wrench .......................................................... 2
E. Handle Assembly .................................................... 1
F. Rip Fence ................................................................ 1
G. Push Stick ............................................................... 1
H. Indicator ...................................................................1
J
Fig. 5
I. Screw .......................................................................2
J. Stand Legs ...............................................................2
K. Sliding Table Assembly ............................................1
L. End Cap ...................................................................1
M. Hex Key ....................................................................1
N. Switch Key ...............................................................1
O. Leg Brace ................................................................. 2
P. Screw .......................................................................8
Q. Lock Nut ................................................................... 8
13
Page 14
ASSEMBLY
UNPACKING
This product requires assembly. Carefully lift saw from the carton and place it on a level
work surface.
NOTE: This tool is heavy. To avoid back injury, keep your
knees bent and lift with your legs, not your back, and get help when needed.
WARNING:
Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected the tool, identified all loose parts, and satisfactorily operated the tool.
NOTE: Remove the foam block from between the saw’s
housing and the motor by first beveling the blade (see page 25).
The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
WARNING:
If any parts are damaged or missing, do not operate this tool until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not attempt to modify this tool or create accesso­ries not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING:
Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
WARNING:
Do not lift the saw without help. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury.
WARNING:
Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can
result in serious personal injury.
WARNING:
To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor.
MOUNTING HOLES
The table saw must be mounted to a firm supporting surface such as a workbench or leg stand. If bolted to a workbench, remove the four locking knobs. Four bolt holes have been provided in the saw’s base for this purpose. Each of the four mounting holes should be bolted securely using 3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts securely.
Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, slid­ing, or walking is noted, secure the workbench to the floor before operating.
TO ASSEMBLE THE QUICKSTAND
See Figures 6 - 7.
NOTE: Do not use this leg stand with other equipment or for other purposes. The arrows on the leg brace identify the top end (short end) of the leg brace.
Match arrows on the top end of the leg brace with the
arrows on the top of the stand leg as shown in figure 6.
Place the upper holes on the left side leg brace over the
upper holes on the leg assembly. Secure in place with a screw and lock nut.
Place the upper holes on the right side leg brace under
the upper holes on the second leg assembly. Secure in place with a screw and lock nut.
Repeat above steps for the second leg assembly and leg
brace.
NOTE: Only mount the saw when the stand is completely opened.
®
14
Page 15
SCREW
ASSEMBLY
LOCK NUT
ARROWS
LEG BRACE
Fig. 7
Fig. 6
MOUNTING THE TABLE SAW BASE TO THE QUICKSTAND®
See Figure 8.
Place the table saw base on the leg stand. Position the
locking knob over the holes in the top of the leg stand.
Insert the screw on the locking knob into the hole and
turn the locking knob clockwise to secure the table saw base to the leg stand.
Repeat with the other three locking knobs.
TO INSTALL THE HANDLE
See Figure 9.
Hold the nylon nut securely and turn the screw counter-
clockwise to remove the nut completely. NOTE: Do not remove the screw from the handle. Place the nylon nut into the recessed hole on the back
of the height/bevel adjusting handwheel and hold in
place. Slide the handle and screw into the hole on the height/
bevel adjusting handwheel. Using a flathead screwdriver, turn the screw clockwise
and tighten in place.
LOCKING
KNOB
HOLE
Fig. 8
NUT
HANDLE
SCREW
WASHER
HEIGHT/BEVEL
ADJUSTING HANDWHEEL
Fig. 9
15
Page 16
ASSEMBLY
TO REMOVE/REPLACE THE THROAT PLATE
See Figure 10.
Lower the blade by turning the height/bevel adjusting
handwheel counterclockwise.
To remove the throat plate, place your index finger in
the hole and lift the front end pulling the throat plate out toward the front of the saw.
To reinstall the throat plate, first slip the tab into the slot
at the back of the saw and then push down to secure in place.
TO CHANGE RIVING KNIFE POSITIONS
See Figure 11.
This saw is shipped with a riving knife that should be placed in the “down” position for non-through cutting and must be placed in the “up” position for all other cutting operations.
Unplug the saw.
To place in the “up” position for all through cutting:
Remove the throat plate.
Raise the saw blade by turning the height/bevel adjusting
handwheel clockwise.
Unlock the release lever by pulling it up.
Grasp the riving knife and pull it towards the right side of
the saw to release the riving knife from the spring-loaded riving clamp.
Pull the riving knife up until the internal pins are engaged
and the riving knife is above the saw blade.
Lock the release lever by pushing the lever down.
Reinstall the throat plate.
To place in riving knife “down” position for all non­through cutting:
Remove the throat plate.
Raise the saw blade by turning the height/bevel adjusting
handwheel clockwise.
Unlock the release lever by pulling it up.
Grasp the riving knife and pull it towards the right side of
the saw to release the riving knife from the spring-loaded riving clamp.
Push the riving knife down until it is below the saw blade.
Pull the riving knife up until the internal pins are engaged
and the riving knife is above the saw blade.
Lock the release lever by pushing the lever down.
Reinstall the throat plate.
THROAT
PLATE
RIVING
KNIFE
RELEASE
(UNLOCKED)
IN “UP” POSITION FOR THROUGH CUTTING
RELEASE
(LOCKED)
Fig. 10
Fig. 11
LEVER
LEVER
16
IN “DOWN” POSITION FOR NON-THROUGH CUTTING
Fig. 11
Page 17
ASSEMBLY
TO CHECK SAW BLADE INSTALLATION
See Figure 12.
NOTICE:
To work properly, the saw blade teeth must point down toward the front of the saw. Failure to do so could cause damage to the saw blade, the saw, or the workpiece.
Unplug the saw.
Lower the saw blade and remove the throat plate. Make sure the bevel locking lever is securely pushed
to the left, see figure 29. Raise the saw blade to its full height by turning the height/bevel adjusting handwheel clockwise.
Place riving knife in “up” position.
To loosen the blade:
Remove the blade wrench from the blade wrench storage
area.
Using blade wrenches, place the flat open end of a blade
wrench on the flats on the arbor shaft.
Insert the closed end of the blade wrench over the blade
nut. Holding both wrenches firmly, pull the wrench (right side) forward to the front of the machine.
To tighten the blade:
Using the blade wrench, place the flat open end into the
flats on the arbor shaft.
Insert the closed end of the blade wrench over the blade
nut. Holding both wrenches firmly, push the wrench (right side) to the back of the machine. Make sure the blade nut is securely tightened. Do not overtighten.
Reinstall the throat plate.
Check all clearances for free blade rotation.
BLADE
WRENCH
PAWL
HANDLE
ANTI-KICKBACK
PAWLS
BLADE
WRENCH
BLADE
NUT
Fig. 12
BUTTON
Fig. 13
TO INSTALL THE ANTI-KICKBACK PAWLS AND BLADE GUARD
See Figures 13 - 15.
WARNING:
Replace dull or damaged anti-kickback pawls. Dull or damaged pawls may not stop a kickback increasing the risk of serious personal injury.
Anti-kickback pawls should only be installed for through cuts.
Unplug the saw.
Raise the saw blade by turning the height/bevel adjusting
handwheel clockwise.
Place riving knife in “up” position.
Reinstall the throat plate.
BLADE
GUARD
GUARD
LEVER
Fig. 14
17
Page 18
ASSEMBLY
To install anti-kickback pawls:
Press and hold the button on the right side of the anti-
kickback pawls.
Align the slot in the pawls over the rear hole in the riving
knife.
Push the pawl handle down snapping them into place
and release the button.
NOTE: Pull on the pawl handle to make sure pawls are
securely locked.
To install blade guard:
Lift the guard lever up to unlock.
With the front of the blade guard raised, lower the back
of the guard into the middle hole of the riving knife. Push the front of the guard down until it is parallel to the table (see figure 15). If the blade guard is not parallel to the table, the riving knife is not in the “up” position.
Lock the guard in place by pushing the guard lever down.
NOTE: Blade alignment can be adjusted for different blade widths. Refer to: To Check and Align the Riving Knife and Saw Blade. Check the blade guard assembly for clearances and free movement.
CORRECT
INCORRECT
Fig. 15
TO CHECK AND ALIGN THE RIVING KNIFE AND SAW BLADE
See Figure 16.
To check alignment of the riving knife:
Unplug the saw.
Raise the saw blade by turning the height/bevel adjusting
handwheel clockwise.
Remove the anti-kickback pawls and blade guard
assembly. Place a framing square or straight edge against both the saw blade and the riving knife.
NOTE: Place framing square between carbide teeth and
measure from blade. This step will insure framing square is square against blade from the front to back of blade.
The saw blade and riving knife are aligned when the
framing square contacts both the blade and riving knife evenly with no gaps.
If the riving knife is out of alignment with the saw blade, adjustment is needed. The riving knife must be in alignment front to back (horizontally) and top to bottom (vertically).
To adjust (horizontally and vertically):
Remove the anti-kickback pawls and blade guard
assembly.
From the back of the saw, loosen the screws holding the
mounting bracket.
Reposition the riving knife left or right as needed to align
the riving knife with the saw blade.
Once properly aligned, securely retighten all screws.
Check again for squareness and continue to adjust if
needed.
SCREWS
VERTICAL
ADJUSTMENT
HORIZONTAL
ADJUSTMENT
Fig. 16
18
Page 19
ASSEMBLY
TO ASSEMBLE THE SLIDING TABLE ASSEMBLY
See Figures 17 - 18.
To install sliding table assembly:
Locate the sliding table assembly.
Unlock the front and back table locking levers.
Insert sliding table assembly into table locking levers.
Push the table assembly until it rests against the saw
table and is completely closed.
Install phillips head screw into hole on the bottom of the
rear extension rod to hold sliding table assembly into locking levers.
Lock the front and back table locking levers.
To install indicator:
Press the end cap over the front extension rod as shown
in figure 18.
Locate the indicator.
Slip the indicator in the slot on the front rail.
Fit the top slot in the indicator over the detent on the end
plug and the bottom slot over the screw hole on the end plug.
Insert a screw into the bottom slot of the indicator, the hole
in the end plug and the extension rod. Tighten securely, but do not overtighten. Overtighting may crush extension rod ends.
REAR
EXTENSION ROD
SLIDING
TABLE
ASSEMBLY
Fig. 17
TABLE
LOCKING
LEVER
INDICATOR
19
END CAP
SCREW
EXTENSION
ROD
DETENT
Fig. 18
Page 20
ASSEMBLY
TO STORE THE TABLE SAW ACCESSORIES AND LEG STAND
See Figures 19 - 20.
The table saw has two convenient storage areas (one on either side of the saw cabinet) specifically designed for the saw’s accessories.
When not in use, store the accessories securely by snapping each accessory in place.
To store the leg stand, close the stand and secure in back of saw cabinet using hook and look straps.
PUSH
STICK
STORAGE
HOOK
BLADE
WRENCHES
RIP
FENCE
MITER
GAUGE
Fig. 20
Fig. 19
20
Page 21
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is suf­ficient to inflict severe injury.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
WARNING:
Although many of the illustrations in this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifi­cally instructed to do so.
APPLICATIONS
You may use this tool for the purposes listed below:
Straight line cutting operations such as cross cutting,
ripping, mitering, beveling, and compound cutting
Dado with optional accessories
Cabinet making and woodworking
NOTE: This table saw is designed to cut wood and wood composition products only.
BASIC OPERATION OF THE TABLE SAW
The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equip­ment can result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet installed by a qualified electrician. Refer to the Electrical section in this manual.
CAUSES OF KICKBACK
Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Kickback can cause serious injury. Use precautions to avoid the risks.
Kickback can be caused by any action that pinches the blade in the wood such as:
Making a cut with incorrect blade depth Sawing into knots or nails in the workpiece Twisting the wood while making a cut Failing to support work Forcing a cut Cutting warped or wet lumber Using the wrong blade for the type of cut Not following correct operating procedures Misusing the saw Failing to use the anti-kickback pawls Cutting with a dull, gummed-up, or improperly set
blade
AVOIDING KICKBACK
Always use the correct blade depth setting. The top of
the blade teeth should clear the workpiece by 1/8 in. to 1/4 in.
Inspect the work for knots or nails before beginning a
cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail.
Always use the rip fence when rip cutting. Use the miter
gauge when cross cutting. This helps prevent twisting the wood in the cut.
Always use clean, sharp, and properly-set blades. Never
make cuts with dull blades.
To avoid pinching the blade, support the work properly
before beginning a cut.
When making a cut, use steady, even pressure. Never
force cuts.
Do not cut wet or warped lumber. Use extra caution when cutting some prefinished or
composition wood products as the anti-kickback pawls may not always be effective.
Always guide your workpiece with both hands or with
push sticks and/or push blocks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade.
Use of a featherboard will help hold the workpiece securely
against the saw table or fence.
Clean the saw, blade guard, under the throat plate, and any
areas where saw dust or scrap workpieces may gather.
Use the right type of blade for the cut being made.
Always use the riving knife for every operation where it
is allowed. The use of this device will greatly reduce the risk of kickback.
21
Page 22
OPERATION
3/4 in.
3 1/2 in.
21 in.
CUTTING AIDS
See Figure 21.
Push sticks are devices that may be used for pushing a workpiece through the blade in any rip cut. When making non-through cuts or ripping narrow stock, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade. They can be made in various sizes and shapes from scrap wood and used in a specific project. The stick must be narrower than
the workpiece, with a 90˚ notch in one end and shaping for
a grip on the other end.
A push block has a handle fastened by recessed screws from the underside. Use push blocks for narrow cuts and all non-through cuts.
PUSH STICKS
PUSH BLOCKS
CAUTION:
Be sure the screws in a push block are recessed to avoid damaging the saw or workpiece.
AUXILIARY FENCE
An auxiliary fence is a device used to close the gap between the rip fence and the saw table. Always make and use and auxiliary fence when ripping material 1/8 in. or thinner.
HOW TO MAKE AND ATTACH AN AUXILIARY FENCE (FOR RIP CUTTING THIN WORKPIECE)
See Figure 22.
Rip fence holes are used to secure an auxiliary fence which requires a piece of wood 3/4 in. thick, 3-1/2 in. wide, and 21 in. long to make.
To attach the auxiliary fence to the rip fence:
Place the wood against the rip fence and resting firmly
on the saw table.
From the back side of the rip fence, secure the wood to
the fence using 1-3/4 in. wood screws.
HOW TO MAKE A JIG (FOR RIP CUTTING NARROW WORKPIECE)
See Figure 23.
If ripping a narrow workpiece places the hands too close to the blade, it will be necessary to make and use a jig.
To make a jig:
Attach a handle to a long, straight piece of wood and
secure from the underside using recessed screws.
Cut an L-shaped stop in the side of the jig.
To use a jig:
Position the workpiece flat on the table with the edge
flush against the jig and against the stop.
Holding the jig handle and using a push block and/or push
stick, make the rip cut as described on page 30 later in this section.
22
Fig. 21
Fig. 22
STOP
JIG
HANDLE
JIG
Fig. 23
Page 23
2-1/2 in.
3/4 in.
1/4 in.
1/8 in.
1-1/16 in.
12 in.
70°
OPERATION
FEATHERBOARD
A featherboard is a device used to help control the workpiece by holding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test to ensure it can resist kickback.
HOW TO MAKE A FEATHERBOARD
See Figure 24.
The featherboard is an excellent project for the saw. Select a solid piece of lumber approximately 3/4 in. thick, 2-1/2 in. wide and 12 in. long. Mark the center of the width on one end of the stock. Miter the width to 70° (see page 30 for information on miter cuts).
Prepare the saw for ripping as discussed on page 30. Set the rip fence to allow approximately a 1/4 in. “finger” to be cut in the stock. Feed the stock only to the mark previously made at 6 in. Turn the saw OFF and allow the blade to com­pletely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers.
WARNING:
Mount the featherboard in front of the saw blade. If positioned improperly, kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf. Failure to heed this warning can result in serious personal injury.
HOW TO MOUNT A FEATHERBOARD
See Figure 25.
Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock. Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to apply resistance to the workpiece just forward of the blade. Attach C-clamps to further secure the featherboard to the edge of the saw table.
PUSH
BLOCK
FEATHER-
BOARD
PUSH STICK
BEVEL
LOCKING
LEVER
Fig. 25
Fig. 24
23
Page 24
OPERATION
TYPES OF CUTS
See Figure 26.
There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and
6) the compound (bevel) miter cut. All other cuts are combi­nations of these basic six. Operating procedures for making each kind of cut are given later in this section.
WARNING:
Always make sure the blade guard and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury.
Cross cuts are straight 90° cuts made across the grain of the workpiece. The wood is fed into the cut at a 90° angle to the blade, and the blade is vertical.
Rip cuts are made with the grain of the wood. To avoid kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence.
Miter cuts are made with the wood at any angle to the blade other than 90°. The blade is vertical. Miter cuts tend to “creep” during cutting. This can be controlled by holding the workpiece securely against the miter gauge.
WARNING:
Always use a push stick with small pieces of wood, and also to finish the cut when ripping a long narrow piece of wood, to prevent your hands from getting close to the blade.
1
CROSS CUT
2
RIP CUT
3
MITER CUT
4
BEVEL CROSS CUT
Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain.
Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut.
CUTTING TIPS
Dado and rabbet cuts are non-through cuts which can be either rip cuts or cross cuts. Carefully read and understand all sections of this operator’s manual before attempting any operation.
WARNING:
Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
The kerf (the cut made by the blade in the wood) will be
wider than the blade to avoid overheating or binding. Make allowance for the kerf when measuring wood.
5
BEVEL RIP CUT
6
COMPOUND (BEVEL) MITER CUT
Fig. 26
Make sure the kerf is made on the waste side of the
measuring line.
Cut the wood with the finish side up.
Knock out any loose knots with a hammer before making
the cut.
Always provide proper support for the wood as it comes
out of the saw.
24
Page 25
OPERATION
TO CHANGE BLADE DEPTH
See Figure 27.
The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1/8 in. to 1/4 in. but the lowest points (gullets) are below the top surface.
Raise the blade by turning the height/bevel adjusting
handwheel clockwise or lower it by turning the handwheel counterclockwise.
TO CHANGE BLADE ANGLE (BEVEL)
See Figured 28 - 29.
NOTE: A 90° cut has a 0° bevel and a 45° cut has a 45° bevel.
Unplug the saw.
Loosen bevel control by pulling the bevel locking lever
up.
Tighten bevel control by pushing the bevel lock lever
down.
TO ADJUST THE BEVEL INDICATOR
See Figure 29.
If the bevel indicator is not at zero when the saw blade is at 90°, adjust the indicator by loosening the screw and setting it at 0° on the bevel scale. Retighten the screw.
GULLET
Fig. 27
TO INCREASE
ANGLE
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
TO DECREASE
ANGLE
SCREW
Fig. 28
BEVEL
LOCKING
LEVER
BEVEL
INDICATOR
25
Fig. 29
Page 26
OPERATION
WARNING:
To reduce the risk of injury, always make sure the rip fence is parallel to the blade before beginning any operation.
TO USE THE RIP FENCE
See Figure 30.
Place the rear lip on the rear of the saw table and pull
slightly toward the front of the unit.
Lower the front end of the rip fence onto the guide
surfaces on top of the front rail.
With the rip fence flat on the saw table, push the fence
towards the front rail to align the fence to the saw table.
Push the locking lever down to align and secure the
fence.
Check for a smooth gliding action. If adjustments are needed, see To Check the Alignment of the Rip Fence to the Blade in the Adjustment section of this manual.
Make two or three test cuts on scrap wood. If the cuts
are not true, repeat the alignment process.
NOTE: The rip fence must be secure when the locking
handle is engaged. To increase the grip of the rip fence on the rear lip of the table, tighten the clamp screw on the rear of the rip fence by turning it clockwise.
LOCKING
LEVER
BLADE
RIP
FENCE
CLAMP
SCREW
REAR
LIP
RIP
FENCE
2 in.
SCALE
TO SET THE RIP FENCE SCALE INDICATOR TO THE BLADE
See Figure 30.
Use the indicator on the rip fence to position the fence along the scale on the front rail.
NOTE: The anti-kickback pawls and blade guard assembly must be removed to perform this adjustment. Reinstall the blade guard assembly when the adjustment is complete.
Begin with the blade at a zero angle (straight up).
Unplug the saw.
Loosen the rip fence by lifting the locking lever.
Using a framing square, set the rip fence 2 in. from the
blade tip edge.
Loosen the screw on the scale indicator and align with
the 2 in. mark as shown.
Tighten the screw and check the dimension and the rip
fence.
2 in.
MARK
SCALE
INDICATOR
FRONT
RAIL
LOCKING
LEVER
Fig. 30
26
Page 27
OPERATION
TO USE THE MITER GAUGE
See Figure 31.
The miter gauge provides greater accuracy in angled cuts. For very close tolerances, test cuts are recommended.
There are two miter gauge grooves, one on either side of the blade. When making a 90° cross cut, you can use either miter gauge groove. When making a beveled cross cut (the blade tilted in relation to the table) the miter gauge should be located in the groove on the right so that the blade is tilted away from the miter gauge and your hands.
The miter gauge can be turned 60° to the right or left.
Loosen the lock knob.
With the miter gauge in the miter gauge groove, rotate the
gauge until the desired angle is reached on the scale.
Retighten the lock knob.
TO USE THE SLIDING TABLE EXTENSION
See Figure 32.
Increase the length of the saw table by using the table extension.
Set the rip fence to 14 in.
Pull the front table locking lever toward you to unlock the
lever. Repeat with the back lever.
Slide the table extension to the desired width.
NOTE: Use the scale on the front rail when a specific
width is desired.
Once the extension table are set to the desired width,
relock the front and back locking levers by pushing the levers back towards the saw base.
OUTFEED SUPPORT
MITER
GAUGE
SLIDING TABLE
EXTENSION
MITER
GAUGE BODY
LOCK KNOB
Fig. 31
TABLE
LOCKING
LEVER
Fig. 32
TO USE THE OUTFEED SUPPORT
See Figure 33.
The outfeed support slides to give the operator additional support for cutting long workpieces.
With the table saw in the OFF position, stand behind the
saw.
Grasp the outfeed support with both hands and pull it
until it is fully extended.
Fig. 33
27
Page 28
OPERATION
HEELING (PARALLELING) THE BLADE TO THE MITER GAUGE GROOVE
See Figures 34 - 35.
WARNING:
The blade must be parallel to the miter gauge groove so the wood does not bind resulting in kickback. Failure to do so could result in serious personal injury.
Do not loosen any bolts for this adjustment until you have checked with a square and made test cuts to be sure adjust­ments are necessary. Once the bolts are loosened, these items must be reset.
Unplug the saw.
Remove the blade guard and anti-kickback pawls.
Mark beside one of the blade teeth at the front of the blade.
Place a framing square even with the front of the saw table and the side of the saw blade as shown in figure 34.
Turn the blade so the marked tooth is at the back.
Move the combination square to the rear and again
measure the distance. If the distances are the same, the blade is square.
If the distances are different:
Extend the extension table, see page 27.
Place riving knife in “down” position.
Loosen the locking bolts by turning towards the left.
NOTE: The bolts are located above the height/bevel
adjusting handwheel and under the saw table in the front of the saw.
Turn adjusting bolt left or right until the blade is square.
Tighten the locking bolts. Check again for squareness
and continue to adjust if needed.
RIGHT MITER
GAUGE GROOVE
COMBINATION
SQUARE
ADJUSTING
BOLT
LOCKING
BOLTS (2)
Fig. 34
COMBINATION
SQUARE
WARNING:
To reduce the risk of injury from kickback, align the rip fence to the blade following any blade adjustments. Always make sure the rip fence is parallel to the blade before beginning any operation.
SAW BLADE OUT OF ALIGNMENT
Fig. 35
28
Page 29
OPERATION
MAKING CUTS
This table saw can perform a variety of cuts that are not all mentioned in this manual. DO NOT attempt to make any cuts not covered here unless you are thoroughly familiar with the proper procedures and necessary accessories. Your local library has many books on table saw usage and specialized woodworking procedures for your reference.
The blade provided with the saw is a high-quality combina­tion blade suitable for ripping and cross cut operations. Care­fully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source. Stand slightly to the side of the blade path to reduce the chance of injury should kickback occur.
WARNING:
Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
Use the miter gauge when making cross, miter, bevel, and compound miter cuts. To secure the angle, lock the miter gauge in place by twisting the lock knob clockwise. Always tighten the lock knob securely in place before use.
NOTE: It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first.
CROSS CUT
PLACE RIGHT HAND ON
MITER GAUGE HERE
SWITCH
ON
Fig. 36
SWITCH
OFF
TO MAKE A CROSS CUT
See Figures 36 - 37.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid serious possible injury.
WARNING:
Using the rip fence as a cutoff gauge when cross cutting will result in kickback which can cause serious personal injury.
Remove the rip fence.
Set the blade to the correct depth for the workpiece.
Set the miter gauge to 0° and tighten the lock knob.
Make sure the wood is clear of the blade before turning
on the saw.
To turn the saw on, lift the switch button.
To turn saw off, press the switch button down.
NOTE: To prevent unauthorized use, remove the switch
key as shown in figure 37.
Let the blade build up to full speed before moving the
workpiece into the blade.
SWITCH KEY
SWITCH IN LOCKED POSITION
Fig. 37
Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
29
Page 30
OPERATION
MAKING A RIP CUT
See Figure 38.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid serious possible injury.
WARNING:
Taper cuts must only be made with a special jig, which is commercially available. Do not attempt a free hand taper cut on this saw. Failure to follow these instructions could result in serious personal injury.
Set the blade to the correct depth for the workpiece. Position the rip fence the desired distance from the blade
for the cut and securely lock the handle.
Make sure the wood is clear of the blade before turning
on the saw.
When ripping a long workpiece, place a support the same
height as the table surface behind the saw for the cut work.
Turn the saw on. Position the workpiece flat on the table with the edge
flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade.
Once the blade has made contact with the workpiece, use
the hand closest to the rip fence to guide it. Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table. If ripping a narrow piece, use a push stick and/or push blocks to move the piece through the cut and past the blade.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
BLADE
MITER GAUGE
ANGLED
RIP CUT
RIP
FENCE
SCALE
Fig. 38
MITER CUT
BLADE
STRAIGHT
MAKING A MITER CUT
See Figure 39.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid possible serious injury.
Remove the rip fence. Set the blade to the correct depth for the workpiece. Set the miter gauge to the desired angle and tighten the
lock knob.
Make sure the wood is clear of the blade before turning
on the saw.
Turn the saw on.
Fig. 39
Let the blade build up to full speed before moving the
workpiece into the blade.
Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
30
Page 31
OPERATION
MAKING A BEVEL CROSS CUT
See Figures 40 - 41.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid possible serious injury.
WARNING:
The miter gauge must be on the right side of the blade to avoid trapping the wood and causing kickback. Place­ment of the miter gauge to the left of the blade will result in kickback and the risk of serious personal injury.
Remove the rip fence. Unlock the bevel locking lever. Adjust the bevel angle to the desired setting. Lock the bevel locking lever. Set the blade to the correct depth for the workpiece. Set the miter gauge to 0° and tighten the lock knob. Make sure the wood is clear of the blade before turning
on the saw.
Turn the saw on. Let the blade build up to full speed before moving the
workpiece into the blade.
Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
VIEWED FROM THE FRONT, BELOW THE TABLE SAW
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
BEVEL
LOCKING
LEVER
BEVEL CROSS CUT
MITER GAUGE
STRAIGHT
BLADE
ANGLED
TO
TIGHTEN
TO
LOOSEN
Fig. 40
MAKING A BEVEL RIP CUT
See Figure 42.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid serious personal injury.
WARNING:
The rip fence must be on the right side of the blade to avoid trapping the wood and causing kickback. Place­ment of the rip fence to the left of the blade will result in kickback and the risk of serious personal injury.
Remove the miter gauge. Unlock the bevel locking lever. Adjust the bevel angle to the desired setting.
Fig. 41
Lock the bevel locking lever. Set the blade to the correct depth for the workpiece. Position the rip fence the desired distance from the blade
for the cut and securely lock the handle.
Make sure the wood is clear of the blade before turning
on the saw.
When ripping a long workpiece, place a support the same
height as the table surface behind the saw for the cut work.
Turn the saw on.
31
Page 32
OPERATION
Position the workpiece flat on the table with the edge
flush against the rip fence. Let the blade build up to full
speed before feeding the workpiece into the blade.
Once the blade has made contact with the workpiece, use
the hand closest to the rip fence to guide it. Make sure
the edge of the workpiece remains in solid contact with
both the rip fence and the surface of the table. If ripping
a narrow piece, use a push stick and/or push blocks to
move the piece through the cut and past the blade.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the
workpiece.
MAKING A COMPOUND (BEVEL) MITER CUT
See Figure 43.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid possible serious injury.
WARNING:
The miter gauge must be on the right side of the blade to avoid trapping the wood and causing kickback. Place­ment of the miter gauge to the left of the blade will result in kickback and the risk of serious personal injury.
BEVEL RIP CUT
RIP FENCE
BLADE
ANGLED
SCALE
Fig. 42
Remove the rip fence.
Unlock the bevel locking lever.
Adjust the bevel angle to the desired setting.
Lock the bevel locking lever.
Set the blade to the correct depth for the workpiece.
Set the miter gauge to the desired angle and tighten the
lock knob.
Make sure the wood is clear of the blade before turning
on the saw.
Turn the saw on.
Let the blade build up to full speed before moving the
workpiece into the blade.
Hold the workpiece firmly with both hands on the miter
gauge and feed the workpiece into the blade.
NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest from
the blade should be placed on the workpiece.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the
workpiece.
COMPOUND (BEVEL) MITER CUT
PLACE LEFT HAND ON MITER
GAUGE HERE
32
Fig. 43
Page 33
OPERATION
MAKING A LARGE PANEL CUT
See Figure 44.
Make sure the saw is properly secured to a work surface to avoid tipping from the weight of a large panel.
WARNING:
Make sure the blade guard assembly is installed and working properly to avoid possible serious injury.
WARNING:
Never make freehand cuts (cuts without the miter gauge or rip fence). Unguided workpieces can result in serious injury.
Place a support the same height as the top of the saw
table behind the saw for the cut work. Add supports to the sides as needed.
Depending on the shape of the panel, use the rip fence
or miter gauge. If the panel is too large to use either the rip fence or the miter gauge, it is too large for this saw.
Make sure the wood does not touch the blade before
you turn on the saw.
Turn the saw on.
Position the workpiece flat on the table with the edge
flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade.
Use a push stick to move the piece through the cut and
past the blade.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the
workpiece.
MAKING A NON-THROUGH CUT
See Figure 45.
Non-through cuts (made with a standard 10 in. blade) can be made with the grain (ripping) or across the grain (cross cut). The use of a non-through cut is essential to cutting grooves, rabbets, and dadoes. This is the only type cut that is made without the blade guard assembly installed. Make sure the blade guard assembly is reinstalled upon completion of this type of cut. Read the appropriate section which describes the type of cut in addition to this section on non-through or dado cuts. For example, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding.
WARNING:
When making a non-through cut, the blade is covered by the workpiece during most of the cut. Be alert to the exposed blade at the start and finish of every cut to reduce the risk of personal injury.
LARGE PANEL CUT
RIP FENCE
SUPPORT
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
Fig. 44
WARNING:
Never feed wood with your hands when making any non-through cut such as rabbets or dadoes. To avoid personal injury, always use push blocks, push sticks, and featherboards.
Unplug the saw. Remove the blade guard and anti-kickback pawls. Place riving knife in “down” position. Unlock the bevel locking lever. Adjust the bevel angle to 0°. Lock the bevel locking lever. Set the blade to the correct depth for the workpiece. Depending on the shape and size of the wood, use
either the rip fence or miter gauge.
Plug the saw into the power source and turn the saw
on.
Let the blade build up to full speed before moving the
workpiece into the blade.
Always use push blocks, push sticks, and/or feather-
boards when making non-through cuts to reduce the risk of serious injury.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
Once all non-through cuts are completed:
Unplug your saw. Reinstall the riving knife in the “up” position then install
the blade guard and anti-kickback pawls.
33
Page 34
OPERATION
MAKING A DADO CUT
See Figure 46.
An optional dado throat plate is required for this procedure (see the Accessories section of this manual and check with the retailer where the table saw was purchased). All blades and dado sets must not be rated less than the speed of this tool. This saw is designed for use with a 6 in. stack dado (up to width of 1/2 in.). Do not use an adjustable dado or molding cutters on this saw.
WARNING:
Always use push blocks, push sticks, and/or featherboards when making dado cuts to avoid the risk of serious injury.
Unplug the saw. Remove the blade guard, anti-kickback pawls, throat
plate, and riving knife. Remove the blade nut, blade washer, and saw blade. NOTE: Always store the blade washer and throat plate
in a secure location.
Mount the dado blade, according to manufacturer
instructions, using the blade and chippers appropriate
for the desired width of cut. Reinstall the blade nut. NOTE: The blade washer may be used provided the arbor
shaft extends slightly beyond the arbor nut. Make sure the blade nut is fully engaged and the arbor
extends past a securely tightened blade nut.
Place release lever in locked position. Install the dado throat plate and rotate the blade by hand
to make sure it turns freely then lower the blade. Depending on the shape and size of the wood, use either
the rip fence or miter gauge. Turn the saw on. NOTE: Make sure the wood does not touch the blade
before you turn on the saw. Let the blade build up to full speed before feeding the workpiece into the blade.
Position the workpiece flat on the table with the edge
flush against the rip fence or miter gauge and hold firmly against the saw table.
Use a push block or push stick to move the wood through
the cut past the blade. Never push a small piece of wood into the blade with your hand, always use a push stick. The use of push blocks, push sticks, and featherboards are necessary when making non-through cuts.
When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the workpiece.
Once all dado cuts are completed:
Unplug your saw. Reinstall the riving knife in the “up” position then install
the blade guard and anti-kickback pawls.
NON-THROUGH CUT
BLADE GUARD
REMOVED
PUSH STICK
Fig. 45
DADO CUT
Fig. 46
34
Page 35
ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the tool is unplugged from the power supply and the switch is in the OFF position. Failure to heed this warning could result in serious personal injury.
The table saw has been adjusted at the factory for making very accurate cuts. However, some of the components might have been jarred out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary due to wear.
To avoid unnecessary set-ups and adjustments, a good prac­tice is to check your setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces. Do not start any adjustments until you have checked with a square and made test cuts to be sure adjustments are needed.
TO REPLACE THE BLADE
See Figures 47 - 49.
Blade kerf width must be within the limits stamped on the riving knife.
Unplug the saw. Remove the blade guard and anti-kickback pawls. Lower the saw blade and remove the throat plate. Make sure the bevel locking lever is locked. Raise the saw blade to full height. Insert the open end of the blade wrench onto the flats on
the arbor shaft.
Insert the closed end of the blade wrench over the blade
nut. Holding both wrenches firmly, pull the outside wrench (right side) forward while pushing the inside (left side) to the back of the saw. Remove the blade nut and blade washer.
Unlock the release locking lever and remove the blade.
To install a standard blade:
Place the new blade on the arbor shaft (the teeth
must point down toward the front of the saw to work properly).
Place the blade washer and the blade nut over the arbor
shaft. Be sure the flat side of the blade washer faces the blade and that all items are snug against the arbor housing. Make sure the blade nut is securely tightened. Do not overtighten.
Lock the release lever.
Rotate the blade by hand to make sure it turns freely. Lower the saw blade and reinstall the throat plate.
NOTE: To replace the blade with an accessory blade, follow the instructions provided with the accessory.
BLADE
WRENCH
ARBOR
SHAFT
THROAT
PLATE
BLADE
WRENCH
Fig. 47
BLADE
BLADE
NUT
BLADE
WASHER
Fig. 48
RIVING
KNIFE
BLADE
35
Fig. 49
Page 36
ADJUSTMENTS
TO SET THE BLADE AT 0° AND 45°
See Figures 50 - 51.
The angle settings of the saw have been set at the factory and, unless damaged in shipping, should not require set­ting during assembly. After extensive use, they may need to be checked.
Unplug the saw.
Raise the blade.
Remove the blade guard assembly.
If the blade is not perfectly vertical (0°):
Unlock the bevel locking lever.
Loosen the 0° adjustment screw.
Place a combination square beside the blade on the
right. The edge of the square and the saw blade should be parallel.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
Lock the bevel locking lever.
Tighten the adjustment screw. Check again for
squareness and continue to adjust if needed.
If the blade is not an exact 45°:
Unlock the bevel locking lever.
Loosen the 45° adjustment screw.
Place a combination square beside the blade on the
right. The edge of the square and the saw blade should be parallel.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
Lock the bevel locking lever.
Tighten the adjustment screw. Check again for
squareness and continue to adjust if needed.
If needed, adjust the bevel indicator to 45°.
Make a test cut.
The adjustment screws must be below the saw table surface so the workpiece doesn’t catch on uneven edges. If unable to make this adjustment, take the product to an authorized service center.
0° ADJUSTMENT
SCREW
HANDLE
BLADE
BEVEL
LOCKING
LEVER
45°
BEVEL
INDICATOR
COMBINATION
SQUARE
BLADE
COMBINATION
SQUARE
BEVEL
LOCKING
LEVER
45° ADJUSTMENT
Fig. 50
SCREW
36
HANDLE
BEVEL
INDICATOR
Fig. 51
Page 37
ADJUSTMENTS
TO CHECK THE ALIGNMENT OF THE RIP FENCE TO THE BLADE
See Figure 52.
Unplug the saw.
Raise the locking lever to permit the rip fence to be
moved.
Place a framing square beside the blade and move the
rip fence up to the square. Take the dimension on the rip
scale.
Move the fence back and turn the framing square 180°
to check the other side.
If the two dimensions are not the same, loosen the two
bolts on the fence and align it.
Retighten the two bolts.
Make two or three test cuts on scrap wood. If the cuts
are not true, repeat the process.
BLADE
RIP FENCE
BOLTS
LOCKING
LEVER
Fig. 52
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1 during product operation. If operation is dusty, also wear a dust mask.
WARNING:
Before performing any maintenance, make sure the tool is unplugged from the power supply and the switch is in the off ( O ) position. Failure to heed this warning could result in serious personal injury.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum­based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic which may result in serious personal injury.
Periodically check all clamps, nuts, bolts, and screws for
tightness and condition. Make sure the throat plate is in good condition and in position.
Check the blade guard assembly.
To maintain the table surfaces, fence, and rails,
periodically apply paste wax to them and buff to provide smooth functioning.
Protect the blade by cleaning out sawdust from
underneath the table and in the blade teeth. Use a resin solvent on the blade teeth.
Clean plastic parts only with a soft damp cloth. DO
NOT use any aerosol or petroleum solvents.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrica­tion is required.
37
Page 38
ACCESSORIES
The following recommended accessories are currently available at retail stores:
089037011021 Dado Throat Plate
WARNING:
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Excess vibration.
Rip fence does not move smoothly.
Rip fence does not lock at rear.
Cutting binds or burns work.
Blade is out of balance.
Blade is damaged.
Saw is not mounted securely.
Work surface is uneven.
Blade is warped.
Rip fence not mounted correctly.
Rails are dirty or sticky.
Clamp screw is out of adjustment.
Clamp screw is out of adjustment.
Blade is dull.
Replace blade.
Replace blade.
Tighten all hardware.
Reposition on flat surface. Adjust legs of optional stand.
Check saw blade installation. Replace blade if necessary.
Remount the rip fence.
Clean and wax rails.
Adjust clamp screw counterclockwise.
Adjust clamp screw clockwise.
Replace or sharpen blade.
Wood edges away from rip fence when ripping.
Blade is heeling.
Work is fed too fast.
Rip fence is misaligned.
Wood is warped.
Riving knife is out of alignment.
Blade not properly sharpened or set.
38
See page 28 on "Heeling the Blade".
Slow the feed rate.
Align the rip fence.
Replace the wood. Always cut with convex side to table surface.
See “To check and align the riving knife and saw blade” in the Assembly section.
Resharpen or set blade.
Page 39
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Saw does not make accurate
90˚ or 45˚ cuts.
Height/bevel adjusting hand­wheel is hard to turn.
Saw does not start.
Blade makes poor cuts.
Positive stops inside cabinet need adjusting (Bevel Cuts).
Miter gauge is misaligned (Miter Cuts).
Gears or screw post inside cabinet are clogged with saw dust.
Motor cord or wall cord is not plugged in.
Circuit fuse is blown.
Circuit breaker is tripped.
Cord or switch is damaged.
Blade is dull or dirty.
Blade is wrong type for cut being made.
Blade is mounted backwards.
Adjust positive stops.
Adjust the miter gauge.
Clean the gears or screw post.
Plug in motor cord or wall cord.
Replace circuit fuse.
Reset circuit breaker.
Have the cord or switch replaced at your nearest authorized service center.
Clean, sharpen, or replace blade.
Replace with correct type.
Remount blade.
Blade does not lower when turning height/bevel adjusting handwheel.
Motor labors in rip cut.
Locking lever is not at full left position.
Blade not proper for rip cut.
Move locking lever to left.
Change blade; rip blade typically has fewer teeth.
39
Page 40
OPERATOR’S MANUAL
10 in. TABLE SAW
RTS21/RTS21G
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• PARTS AND SERVICE
Prior to requesting service or purchasing replacement parts, please obtain your model and serial number from the product data plate.
• MODEL NUMBER
• SERIAL NUMBER
• HOW TO OBTAIN REPLACEMENT PARTS:
Replacement parts can be purchased online at www.ryobitools.com or by calling 1-800-525-2579. Replacement parts can also be obtained at one of our Authorized Service Centers.
• HOW TO LOCATE AN AUTHORIZED SERVICE CENTER:
Authorized Service Centers can be located online at www.ryobitools.com or by calling 1-800-525-2579.
• HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT:
To obtain Customer or Technical Support please contact us at 1-800-525-2579.
RYOBI is a registered trademark of Ryobi Limited and is used pursuant to a license granted by Ryobi Limited.
988000-930 12-6-13 (REV:04)
ONE WORLD TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
www.ryobitools.com
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