Ryobi HD501 User Manual

OPERATOR'S MANUAL
HD501 - 1/2 in. (13 mm) Hammer Drill
DOUBLE INSULATED
SPECIFICATIONS:
Chuck Capacity 1/16 in. (1.5 mm) - 1/2 in. (13 mm) Rating 120 volts, 60Hz, AC only, 5.5 Amperes No Load Speed 0 - 1,000 & 0 - 3,000 RPM Hammer Speed 0 - 48,000 BPM Switch Adjustable Variable Speed/Reversible
THANK YOU FOR BUYING A RYOBI HAMMER DRILL.
Your new hammer drill has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new hammer drill.
Please fill out and return the Warranty Registration Card so we can be of future service to you. Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Product Specifications.......................................................................................................................1
Table Of Contents & Introduction......................................................................................................2
Rules For Safe Operation .................................................................................................................3
General Safety Rules.................................................................................................................... 3-4
Specific Safety Rules .................................................................................................................... 4-5
Symbols ............................................................................................................................................5
Electrical & Unpacking ......................................................................................................................6
Features............................................................................................................................................7
Operation .................................................................................................................................... 8-13
Maintenance....................................................................................................................................14
Parts Ordering / Service..................................................................................................................16
INTRODUCTION
DOUBLE INSULATION
Your Ryobi power tool is double insulated. This means you are separated from the tool's electrical system by two complete sets of electrical insulation. This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal wiring. Observe all normal safety precautions related to avoiding electrical shock.
IMPORTANT
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest RYOBI AUTHORIZED SERVICE CENTER for repair. When servicing use only identical Ryobi replacement parts.
WARNING:
Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save operator's manual and review frequently for continuing safe operation, and instructing others who may use this tool.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
Page 2
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
GENERAL SAFETY RULES
any way. Double insulation eliminates the need for
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmo­spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to
lose control.
Electrical Safety
Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in
the three wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded.
Don't expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec­tric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately . Damaged cords
increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are
rated for outdoor use and reduce the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alco­hol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
Page 3
GENERAL SAFETY RULES
Dress properly. Do not wear loose clothing or jew-
elry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry ,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch
or plugging in tools that have the switch on invites acci­dents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your appli­cation. The correct tool will do the job better and safer at
the rate for which it is designed.
Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or storing the tool. Such preventive safety measures
reduce risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of
untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges
are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool, may become hazardous when used on another tool.
Service
T ool service must be performed only by qualified re­pair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of elec­tric shock or injury.
SPECIFIC SAFETY RULES
Specific Safety Rules for Hammer Drills
Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a
live wire will make exposed metal parts of the tool live and shock the operator.
Additional Rules for Safe Operation
Know your power tool. Read operator's manual care- fully. Learn its applications and limitations as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
Always wear safety glasses with side shields. Every- day eyeglasses have only impact resistant lenses; they are NOT safety glasses.
Protect your lungs. Wear a face or dust mask if the operation is dusty.
Protect your hearing. Wear hearing protection during extended periods of operation.
Inspect tool cords periodically and if damaged, have repaired at your nearest authorized service center. Stay constantly aware of cord location.
Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of electric shock, fire, or serious injury.
Keep the tool and its handle dry, clean, and free from oil and grease. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum­based products, or any strong solvents to clean your tool.
Do not abuse cord. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges. Following this rule will reduce
the risk of electric shock or fire.
Inspect for and remove all foreign objects from workpiece before cutting. Following this rule will reduce
the risk of serious personal injury.
Page 4
SPECIFIC SAFETY RULES
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 12 is recommended for an extension cord 100 feet or less in length. A cord exceed­ing 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Drugs, Alcohol, Medication. Do not operate tool while under the influence of drugs, alcohol, or any medication. Following this rule will reduce the risk of electric shock, fire, or serious injury.
Keep hands away from drilling area. Following this rule will reduce the risk of serious personal injury.
Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
SAVE THESE INSTRUCTIONS
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other
masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type or a characteristic of current
n
0
No Load Speed Strokes, at no load
Class II Construction
Designates Double Insulated Construction tools
.../min
Revolutions or Reciprocation Per Minute
Safety Alert Symbol
Page 5
Revolutions, strokes, surface speed, orbits etc. per minute
Indicates danger, warning or caution. It means attention!!! Your safety is involved.
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