Ryobi HD500 User Manual

OWNER'S OPERATING MANUAL
1/2 in. (13 mm) Hammer Drill - HD500
DOUBLE INSULATED
SPECIFICATIONS:
Chuck Capacity 5/64 in. (2 mm) - 1/2 in. (13 mm) Horsepower 3/8 Rating 220 volts, 50 Hz, AC only, 1.75 Amperes No Load Speed 0-1200 RPM Hammer Speed 0-19,200 BPM Hammer Travel .025 Switch Adjustable Variable Speed/Reversible
THANK YOU FOR BUYING A RYOBI HAMMER DRILL.
Your new hammer drill has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire owner's manual before using your new hammer drill. Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your hammer drill properly and only for what it is intended, you will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
1. Product Specifications ................................................................................... 1
2. Table Of Contents .......................................................................................... 2
3. Rules For Safe Operation ........................................................................... 2-4
4 Operation...................................................................................................5-11
5. Maintenance ................................................................................................ 12
6. Parts Ordering / Service............................................................................... 14
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates caution or warning. May be used in conjunction with other symbols or pictographs. WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury. CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
DOUBLE INSULATION
Your Ryobi power tool is double insulated. This means you are separated from the tool's electrical system by two complete sets of electrical insulation. This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
IMPORTANT
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest RYOBI FACTORY
SERVICE CENTER or other AUTHORIZED SERVICE ORGANIZATION for repair. When servicing use only identical
Ryobi replacement parts.
WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal wiring. Observe all normal safety precautions related to avoiding electrical shock.
WARNING:
Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool.
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READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards related to this tool.
2. GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces. For example: Pipes, radiators, ranges, refrigerator enclosures.
3. KEEP GUARDS IN PLACE and in working order.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. AVOID DANGEROUS ENVIRONMENT. Don't use power tool in damp or wet locations or expose to rain. Keep work area well lit.
6. KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord.
7. STORE IDLE TOOLS. When not in use tools should be stored in a dry and high or locked­up place - out of the reach of children.
8. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty tool. Don't use tool for purpose not intended - for example - A circular saw should never be used for cutting tree limbs or logs.
10. WEAR PROPER APPAREL. Do not wear loose clothing or jewelry that can get caught in the tool's moving parts and cause personal injury. Rubber gloves and nonskid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair and keep it from being drawn into nearby air vents.
11. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact­resistant lenses; they are NOT safety glasses.
12. PROTECT YOUR LUNGS. Wear a face or dust mask if operation is dusty.
13. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
14. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges.
15. SECURE WORK. Use clamps or a vise to hold work. Both hands are needed to operate the tool.
16. DON'T OVERREACH. Keep proper footing and balance at all times. Do not use on a ladder or unstable support.
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
18. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power supply.
19. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
20. AVOID ACCIDENTAL STARTING. Don't carry plugged-in tools with finger on switch. Be sure switch is off when plugging in.
21. MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
22. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for use outdoors. Outdoor approved cords are marked with the suffix W-A, for example - SJTW-A or SJOW-A.
23. KEEP BITS CLEAN AND SHARP. Sharp bits minimize stalling and kickback.
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RULES FOR SAFE OPERATION (Continued)
SAFETY GLASSES
FORESIGHT IS BETTER
THAN NO SIGHT
R
WEAR YOUR
24. KEEP HANDS AWAY FROM DRILLING AREA. Keep hands away from bits. Do not reach underneath work while bit is rotating. Do not attempt to remove material while bit is rotating.
25. NEVER USE IN AN EXPLOSIVE ATMO- SPHERE. Normal sparking of the motor could ignite fumes.
26. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your nearest
FACTORY SERVICE CENTER or other AUTHORIZED SERVICE CENTER. Stay
constantly aware of cord location.
27. INSPECT EXTENSION CORDS PERIODI- CALLY and replace if damaged.
28. KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products or any strong solvents to clean your tool.
29. STAY ALERT. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an
authorized service center unless indicated elsewhere in this instruction manual.
31. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center.
32. DRILLING INTO ELECTRICAL WIRING IN
WALLS CAN CAUSE DRILL BIT AND CHUCK TO BECOME ELECTRICALLY LIFE. Do not touch the chuck or metal housing
when drilling into a wall; grasp only the insulated handle(s) provided on the tool.
33. INSPECT FOR and remove all nails from lumber before drilling.
34. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol, or any medication.
35. WHEN SERVICING USE ONLY IDENTICAL
RYOBI REPLACEMENT PARTS.
36. POLARIZED PLUGS. To reduce the risk of electric shock, this tool has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
37. SAVE THESE INSTRUCTIONS. Review them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
WARNING:
SAFETY GLASSES
FORESIGHT IS BETTE
THAN NO SIGHT
The operation of any hammer drill can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
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OPERATION
KNOW YOUR HAMMER DRILL
See Figure 1.
Before attempting to use your hammer drill, familiarize yourself with all operating features and safety requirements.
WARNING:
If any parts are missing do not operate your hammer drill until the missing parts are replaced. Failure to do so could result in possible serious injury.
APPLICATIONS
(Use only for the purposes listed below)
1. Hammer drilling in concrete and masonry.
2. Drilling in wood.
3. Drilling in ceramics, plastics, fiberglass, and laminates.
4. Drilling in both hard and soft metals.
5. Using driving accessories, such as driving screws with
screwdriver bits.
6. Mixing paints.
AUXILIARY
HANDLE
DEPTH
GAGE ROD
TO STORE
TO REMOVE
CHUCK KEY
STORAGE
GAGE CLAMP
CHUCK
VARIABLE SPEED
CONTROL SELECTOR
CHUCK KEY
DEPTH
LOCK-ON
BUTTON
SWITCH
TRIGGER
Fig. 1
WARNING:
Do not allow familiarity with your hammer drill to make you careless. Remember that a careless fraction of second is sufficient to inflict severe injury.
ELECTRICAL CONNECTION
Your hammer drill has a precision built Ryobi electric motor. It should be connected to a power supply that is 220 volts, 50 Hz only. Do not operate this tool on direct current (DC). A voltage drop of more than 10 percent will cause a loss of power and the motor will overheat. If this tool does not operate when plugged into an outlet, double-check the power supply.
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