Ryobi CSB132L User Manual

OPERATOR’S MANUAL

7-1/4 in. LASER CIRCULAR SAW

DOUBLE INSULATED CSB132L

Your circular saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using

this product.

Thank you for your purchase.

SAVE THIS MANUAL FOR FUTURE REFERENCE

TABLE OF CONTENTS

 Introduction ......................................................................................................................................................................2

 Warranty ...........................................................................................................................................................................2

 General Safety Rules .....................................................................................................................................................3-4

 Specific Safety Rules ....................................................................................................................................................4-5

 Symbols ........................................................................................................................................................................6-7

 Electrical ...........................................................................................................................................................................8

 Features .......................................................................................................................................................................9-10

 Assembly ...................................................................................................................................................................10-11

 Operation ...................................................................................................................................................................12-19

 Adjustments ..............................................................................................................................................................20-21

 Maintenance ...................................................................................................................................................................22

 Parts Ordering / Service ....................................................................................................................................Back page

INTRODUCTION

This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

WARRANTY

RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY

One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions: 30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this

warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from the date of the original purchase.

WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted for two years.

HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any case, within ninety (90) days or less.

WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.

ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure to follow

all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS WORK AREA

� Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

 Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the

dust or fumes.

 Keep bystanders, children, and visitors away while

operating a power tool. Distractions can cause you to

lose control.

ELECTRICAL SAFETY

 Double insulated tools are equipped with a polarized

plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.

Double insulation eliminates the need for the threewire grounded power cord and grounded power supply system.

 Avoid body contact with grounded surfaces such

as pipes, radiators, ranges, and refrigerators. There

is an increased risk of electric shock if your body is grounded.

 Don’t expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

 Do not abuse the cord. Never use the cord to carry the

tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords increase

the risk of electric shock.

 When operating a power tool outside, use an outdoor

extension cord marked “W-A” or “W”. These cords

are rated for outdoor use and reduce the risk of electric shock.

PERSONAL SAFETY

 Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating

power tools may result in serious personal injury.

 Dress properly. Do not wear loose clothing or jewelry.

Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long

hair can be caught in moving parts.

 Avoid accidental starting. Be sure switch is off

before plugging in. Carrying tools with your finger on the

switch or plugging in tools that have the switch on invites accidents.

 Remove adjusting keys or wrenches before turning

the tool on. A wrench or a key that is left attached to a

rotating part of the tool may result in personal injury.

 Do not overreach. Keep proper footing and balance

at all times. Proper footing and balance enables better

control of the tool in unexpected situations.

 Use safety equipment. Always wear eye protection.

Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

 Do not wear loose clothing or jewelry. Contain long

hair. Loose clothes, jewelry, or long hair can be drawn

into air vents.

 Do not use on a ladder or unstable support. Stable

footing on a solid surface enables better control of the tool in unexpected situations.

TOOL USE AND CARE

 Use clamps or other practical way to secure and

support the workpiece to a stable platform. Holding

the work by hand or against your body is unstable and may lead to loss of control.

 Do not force tool. Use the correct tool for your

application. The correct tool will do the job better and

safer at the rate for which it is designed.

 Do not use tool if switch does not turn it on or off.

Any tool that cannot be controlled with the switch is dangerous and must be repaired.

 Disconnect the plug from the power source before

making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce

the risk of starting the tool accidentally.

 Store idle tools out of reach of children and other

untrained persons. Tools are dangerous in the hands

of untrained users.

 Maintain tools with care. Keep cutting tools sharp

and clean. Properly maintained tools, with sharp cutting

edges are less likely to bind and are easier to control.

 Check for misalignment or binding of moving parts,

breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by

poorly maintained tools.

 Use only accessories that are recommended by the

manufacturer for your model. Accessories that may be

suitable for one tool, may become hazardous when used on another tool.

 Keep the tool and its handle dry, clean and free from

oil and grease. Always use a clean cloth when cleaning.

Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic.

GENERAL SAFETY RULES

SERVICE

 Tool service must be performed only by qualified

repair personnel. Service or maintenance performed by

unqualified personnel could result in a risk of injury.

SPECIFIC SAFETY RULES

 DANGER! Keep hands away from cutting area and

blade. Keep your second hand on the auxiliary handle or motor housing. If both hands are holding the saw,

they cannot be cut by the blade.

 Keep your body positioned to either side of the saw

blade, but not in line with the saw blade. KICKBACK

could cause the saw to jump backwards. (See “Causes And Operator Prevention Of Kickback” later.)

 Do not reach underneath the work. The guard cannot

protect you from the blade below the work.

 Check lower guard for proper closing before each use.

Do not operate saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped,

lower guard may be bent. Raise the lower guard with the retracting handle. Make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.

 Check the operation and condition of the lower guard

spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower

guard may operate sluggishly due to damaged parts, gummy deposits, or a buildup of debris.

 Lower guard should be retracted manually only for

special cuts, such as "Pocket Cuts" and "Compound Cuts." Raise lower guard by retracting handle. As soon as blade enters the material, lower guard must be released. For all other sawing, the lower guard should

operate automatically.

 Always observe that the lower guard is covering the

blade before placing saw down on bench or floor. An

unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

 NEVER hold piece being cut in your hands or across

your leg. It is important to support the work properly

to minimize body exposure, blade binding, or loss of control.

 Hold tool by insulated gripping surfaces when

performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a

“live” wire will make exposed metal parts of the tool “live” and shock the operator.

 When ripping, always use a rip fence or straight edge

guide. This improves the accuracy of the cut and reduces

the chance for blade binding.

 When servicing a tool, use only identical replacement

parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or

failure to follow Maintenance Instructions may create a risk of electric shock or injury.

 Always use blades with correct size and shape

(diamond vs. round) arbor holes. Blades that do

not match the mounting hardware of the saw will run eccentrically, causing loss of control.

 Never use damaged or incorrect blade washers

or bolts. The blade washers and bolts were specially

designed for the saw for optimum performance and safety of operation.

CAUSES AND OPERATOR PREVENTION OF KICKBACK:

Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.

When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions, as given below:

 Maintain a firm grip with both hands on the saw and

position your body and arm to allow you to resist KICKBACK forces. KICKBACK forces can be controlled

by the operator, if proper precautions are taken.

 When blade is binding, or when interrupting a cut

for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion, or KICKBACK may occur. Investigate and

take corrective actions to eliminate the cause of blade binding.

 When restarting a saw in the workpiece, center the

saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding,

it may walk up or KICKBACK from the workpiece as the saw is restarted.

 Support large panels to minimize the risk of blade

pinching and KICKBACK. Large panels tend to sag

under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.

SPECIFIC SAFETY RULES

 Do not use dull or damaged blade. Unsharpened or

improperly set blades produce narrow kerf which causes excessive friction, blade binding and KICKBACK.

 Blade depth and bevel adjusting locking levers

must be tight and secure before making cut. If blade

adjustment shifts while cutting, it may cause binding and KICKBACK.

 Use extra caution when making a “Pocket Cut” into

existing walls or other blind areas. The protruding blade

may cut objects that can cause KICKBACK.

 Know your power tool. Read operator’s manual

carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock, fire, or serious injury.

 Always wear safety glasses. Everyday eyeglasses

have only impact-resistant lenses; they are NOT safety glasses. Following this rule will reduce the risk of serious

personal injury.

 Protect your lungs. Wear a face or dust mask if the

operation is dusty. Following this rule will reduce the

risk of serious personal injury.

 Protect your hearing. Wear hearing protection during

extended periods of operation. Following this rule will

reduce the risk of serious personal injury.

 Inspect tool cords periodically and, if damaged, have

repaired at your nearest authorized service center. Constantly stay aware of cord location. Following this

rule will reduce the risk of electric shock or fire.

 Check damaged parts. Before further use of the

tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will

reduce the risk of shock, fire, or serious injury.

 Make sure your extension cord is in good condition.

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 12 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An

undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

 Inspect for and remove all nails from lumber before

using this tool. Following this rule will reduce the risk of

serious personal injury.

 If the power supply cord is damaged, it must be replaced

only by the manufacturer or by an authorized service center to avoid risk.

LASER GUIDE WARNINGS:

 Avoid direct eye exposure when using the laser guide.  The laser shall be used and maintained in accordance

with the manufacturer’s instructions.

 Never aim the beam at a person or object other than the

workpiece.

 Always ensure the laser beam is aimed at a sturdy

workpiece without reflective surfaces. Shiny reflective sheet metal or similar shiny materials are not suitable for laser use.

 All repairs should be made by an authorized service

representative or the laser manufacturer.

 Save these instructions. Refer to them frequently and

use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

SYMBOLS

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL NAME

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

Alternating Current Type of current

Direct Current Type or a characteristic of current

.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute

No Load Speed Rotational speed, at no load

Class II Tool Double-insulated construction

DESIGNATION/EXPLANATION

Wet Conditions Alert Do not expose to rain or use in damp locations.

Read The Operator’s Manual

Eye Protection

Safety Alert Precautions that involve your safety.

No Hands Symbol

To reduce the risk of injury, user must read and understand operator’s manual before using this product.

Always wear safety goggles or safety glasses with side shields and, as necessary, a full face shield when operating this product.

Failure to keep your hands away from the blade will result in serious personal injury.

Hot Surface

To reduce the risk of injury or damage, avoid contact with any hot surface.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

DANGER:

WARNING:

CAUTION:

Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

SERVICE

Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to the nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.

WARNING:

To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator’s manual. If you do not understand the warnings and instructions in the operator’s manual, do not use this product. Call Ryobi customer service for assistance.

WARNING:

The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

SAVE THESE INSTRUCTIONS

ELECTRICAL

DOUBLE INSULATION

Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual threewire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.

WARNING:

The double insulated system is intended to protect the user from shock resulting from a break in the tool’s internal insulation. Observe all normal safety precautions to avoid electrical shock.

NOTE: Servicing of a product with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the product to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.

ELECTRICAL CONNECTION

This product has a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double-check the power supply.

EXTENSION CORDS

When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the product will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.

When working outdoors with a product , use an extension cord that is designed for outside use. This type of cord is designated with “WA” on the cord’s jacket.

Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation.

**Ampere rating (on product data plate)

0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0

Cord Length Wire Size (A.W.G.)

25' 16 16 16 16 14 14

50' 16 16 16 14 14 12

100' 16 16 14 12 10 —

**Used on 12 gauge - 20 amp circuit.

NOTE: AWG = American Wire Gauge

WARNING:

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools, or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

WARNING:

Check extension cords before each use. If damaged replace immediately. Never use the product with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

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