Ryobi csb131 User Manual

OPERATOR'S MANUAL
THANK YOU FOR BUYING A RYOBI CIRCULAR SAW.
Your new circular saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new circular saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your circular saw properly and only for what it is intended, you will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction ........................................................................................................................................................ 2
General Safety Rules .....................................................................................................................................3-4
Specific Safety Rules ...................................................................................................................................... 4-5
Additional Safety Rules ..................................................................................................................................... 6
Symbols ............................................................................................................................................................. 7
Specifications .................................................................................................................................................... 8
Unpacking .......................................................................................................................................................... 8
Features .......................................................................................................................................................9-10
Assembly .................................................................................................................................................... 11-12
Operation ....................................................................................................................................................12-19
Accessories ..................................................................................................................................................... 20
Maintenance ....................................................................................................................................................21
Parts, Ordering, and Service ........................................................................................................................... 22
INTRODUCTION
Your circular saw has many features for making the use of this tool more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this circular saw making it easy to maintain and operate.
WARNING:
Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save the operator's manual and review it frequently for continuing safe operation and instructing others who may use this tool.
WEAR
YOUR
SAFETY
FORESIGHT IS BETTER
GLASSES
THAN NO SIGHT
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmo­spheres, such as in the presence of flammable liquids, gases, or dust. Power tools may create
sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can
cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a po­larized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insu-
lation eliminates the need for the three-wire grounded power cord and grounded power supply
system.
Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigera­tors. There is an increased risk of electric shock if
your body is grounded.
Don’t expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immedi­ately. Damaged cords increase the risk of electric
shock.
When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk of electric shock.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, cloth­ing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in mov­ing parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger
on the switch or plugging in tools that have the switch on, invites accidents.
Remove adjusting keys or wrenches before turn­ing the tool on. A wrench or a key that is left at-
tached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and bal­ance at all times. Proper footing and balance en-
ables better control of the tool in unexpected situa­tions. Do not use on a ladder or unstable support.
Use safety equipment. Always wear eye protec­tion. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate con­ditions.
TOOL USE AND CARE
Use clamps or other practical way to secure and support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is un­stable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better
and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Disconnect the plug from power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool acciden­tally.
Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier to control.
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in serious personal injury.
3
GENERAL SAFETY RULES
Check for misalignment or binding of moving parts, breakage of parts, and any other condi­tion that may affect the tool’s operation. If dam­aged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one tool, may become hazard­ous when used on another tool.
SPECIFIC SAFETY RULES
DANGER! Keep hands away from cutting area and blade. Keep your second hand on the auxiliary handle or motor housing. If both hands
are holding the saw, they cannot be cut by the blade.
Keep your body positioned to either side of the saw blade, but not in line with the saw blade.
Kickback could cause the saw to jump backwards. (Refer to “CAUSES AND OPERATOR PREVENTION OF KICKBACK” later.)
Do not reach underneath the work. The guard cannot protect you from the blade below the work.
Check lower guard for proper closing before each use. Do not operate saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If
saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle. Make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation and condition of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to
damaged parts, gummy deposits, or a buildup of debris.
Lower guard should be retracted manually only for special cuts, such as "Pocket Cuts" and "Compound Cuts." Raise lower guard by retracting handle. As soon as blade enters the material, lower guard must be released. For all
other sawing, the lower guard should operate automatically.
Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
SERVICE
Tool service must be performed only by quali-
fied repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replace­ment parts. Follow instructions in the Mainte­nance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
NEVER hold piece being cut in your hands or across your leg. It is important to support the work
properly to minimize body exposure, blade binding, or loss of control.
Hold tool by insulated gripping surface when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact
with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
When ripping, always use a rip fence or straight edge guide. This improves the accuracy of the cut
and reduces the chance for blade binding.
Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do
not match the mounting hardware of the saw will run eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or bolts. The blade washers and bolts were specially
designed for your saw for optimum performance and safety of operation.
CAUSES AND OPERATOR PREVENTION OF KICKBACK
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
4
SPECIFIC SAFETY RULES
Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions, as given below:
Maintain a firm grip with both hands on the saw and position your body and arm to allow you to resist KICKBACK forces. KICKBACK forces can
be controlled by the operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion, or KICKBACK may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, center the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw
blade is binding, it may walk up or KICKBACK from the workpiece as the saw is restarted.
Support large panels to minimize the risk of
blade pinching and KICKBACK. Large panels
tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf which causes excessive friction, blade binding and KICKBACK.
Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If
blade adjustment shifts while cutting, it may cause binding and KICKBACK.
Use extra caution when making a “Pocket Cut” into existing walls or other blind areas. The
protruding blade may cut objects that can cause KICKBACK.
5
ADDITIONAL SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the
operator.
Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk
of electric shock, fire, or serious injury.
Always wear safety glasses. Everyday eye­glasses have only impact-resistant lenses; they are NOT safety glasses. Following this rule will re-
duce the risk of serious personal injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will re-
duce the risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of operation. Following
this rule will reduce the risk of serious personal in­jury.
Inspect tool cords periodically and, if damaged, have repaired at your nearest Factory Service Center or other Authorized Service Organization. Constantly stay aware of cord location. Follow-
ing this rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended func­tion. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mount­ing, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Do not abuse cord. Never carry the tool by the cord or yank it to disconnect it from the recep­tacle. Keep cord away from heat, oil, and sharp edges. Following this rule will reduce the risk of elec-
tric shock or fire.
Make sure your extension cord is in good condi­tion. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating.
Inspect for and remove all nails from lumber be-
fore sawing. Following this rule will reduce the risk
of serious personal injury.
Drugs, alcohol, medication. Do not operate tool while under the influence of drugs, alcohol, or any medication. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically­ treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
6
SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type or a characteristic of current
n
0
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes, surface speed,
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
No Load Speed Rotational speed, at no load
Class II Construction Designates double-insulated
construction tools
orbits etc. per minute
Safety Alert Indicates danger, warning or caution.
It means attention!!! Your safety is involved.
Wet Conditions Alert Do not expose to rain or use in damp
locations.
SYMBOL MEANING
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAVE THESE INSTRUCTIONS
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