Ryobi CSB124 Owner's Manual
OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
7-1/4 in. CIRCULAR SAW
DOUBLE INSULATED
SCIE CIRCULAIRE
DE 184 mm (7-1/4 po)
DOUBLE ISOLATION
SIERRA CIRCULAR
DE 184 mm (7-1/4 pulg.)
DOBLE AISLAMIENTO
CSB124 / CSB124G
TABLE OF CONTENTS
****************
General Power Tool Safety
Warnings .........................................2-3
Circular Saw Safety Warnings .........3-5
Symbols ..............................................6
Electrical ............................................. 7
Features .............................................. 8
Assembly .........................................8-9
Operation .......................................9-13
Adjustments .....................................14
Maintenance ..................................... 15
Accessories ...................................... 15
Figure Numbers (Illustrations) ......16-19
Parts Ordering / Service ..... Back Page
WARNING: To reduce the
risk of injury, the user must read and
understand the operator’s manual
before using this product.
TABLE DES MATIÈRES
****************
Règles de sécurité relatives
aux outils électriques ......................2-3
Avertissements de sécurité
relatifs au scie circulaire ..................3-5
Symboles ............................................ 6
Caractéristiques électriques ............... 7
Caractéristiques .................................8
Assemblage .....................................8-9
Utilisation .......................................9-13
Réglages ...........................................14
Entretien ...........................................15
Accessoires ...................................... 15
Figure numéros (illustrations) ......16-19
Commande de pièces /
réparation ..........................Page arrière
AVERTISSEMENT :
réduire les risques de blessures,
l’utilisateur doit lire et veiller à bien
comprendre le manuel d’utilisation avant
d’employer ce produit.
Pour
ÍNDICE DE CONTENIDO
****************
Advertencias de seguridad
para herramientas eléctricas ...........2-3
Advertencias de seguridad
sierra circular ...................................3-5
Símbolos ............................................6
Aspectos eléctricos ............................ 7
Características ...................................8
Armado ............................................8-9
Funcionamiento .............................9-13
Ajustes .............................................. 14
Mantenimiento .................................. 15
Accesorios ........................................ 15
Figura numeras (ilustraciones) ....16-19
Pedidos de piezas /
servicio .......................... Pág. posterior
ADVERTENCIA: Para reducir
el riesgo de lesiones, el usuario debe leer
y comprender el manual del operador
antes de usar este producto.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL POWER TOOL SAFETY WARNINGS
WARNING!
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or batteryoperated (cordless) power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk
of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
2 - English
GENERAL POWER TOOL SAFETY WARNINGS
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
WARNING:
Never use abrasive cut-off wheels of any kind with
this saw. Use of non wood cutting blades can result in
property damage or serious personal injury.
CIRCULAR SAW SAFETY WARNINGS
DANGER:
Keep hands away from cutting area and the blade.
Keep your second hand on auxiliary handle, or motor
housing. If both hands are holding the saw, they cannot
be cut by the blade.
Do not reach underneath the workpiece. The guard
can not protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize
body exposure, blade binding, or loss of control.
Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with
a “live” wire will also make exposed metal parts of the
power tool “live” and shock the operator.
When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of
operation.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
CAUSES AND OPERATOR PREVENTION OF
KICKBACK:
Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift
up and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing
down, the blade stalls and the motor reaction drives the unit
rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the
operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a
complete stop. Never attempt to remove the saw from
the work or pull the saw backward while the blade is
in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the
saw is restarted.
3 - English
CIRCULAR SAW SAFETY WARNINGS
Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the
edge of the panel.
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding blade
may cut objects that can cause kickback.
Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not
move freely and close instantly. Never clamp or tie the
lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard
with the retracting handle and make sure it moves freely
and does not touch the blade or any other part, in all
angles and depths of cut.
Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they
must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a
build-up of debris.
Lower guard should be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts.” Raise lower guard by retracting handle and as
soon as blade enters the material, the lower guard
must be released. For all other sawing, the lower guard
should operate automatically.
Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is released.
ADDITIONAL SAFETY RULES
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may
lead to loss of control.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1. Failure to do so could
result in objects being thrown into your eyes, resulting in
possilbe serious injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have
repaired at your nearest authorized service center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G.) of at least
14 is recommended for an extension cord 50 feet
or less in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorized
service center to avoid risk.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also.
4 - English
CIRCULAR SAW SAFETY WARNINGS
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may
contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.
5 - English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related
to an injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Failure to keep your hands away from the blade will result in
serious personal injury.
6 - English
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools,
which eliminates the need for the usual three-wire grounded
power cord. All exposed metal parts are isolated from the
internal metal motor components with protecting insulation.
Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
NOTE: Servicing of a product with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the product to your nearest
authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This product has a precision-built electric motor. It should
be connected to a power supply that is 120 V, AC only
(normal household current), 60 Hz. Do not operate this
product on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If
the product does not operate when plugged into an outlet,
double-check the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a product , use an extension
cord that is designed for outside use. This type of cord is
designated with “WA” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
tools, or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
Check extension cords before each use. If damaged
replace immediately. Never use the product with a
damaged cord since touching the damaged area could
cause electrical shock resulting in serious injury.
7 - English
WARNING:
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter ......................................................7-1/4 in.
Blade Arbor .............................................................. 5/8 in.
Cutting Depth at 0º ..............................................2-7/16 in.
Cutting Depth at 45º ..............................................1-7/8 in.
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
Cutting Depth at 51.5º .......................................1-11/16 in.
No Load Speed ....................................5,000 r/min. (RPM)
Input ................................ 120 V, AC only, 60 Hz, 12 Amps
Net Weight .............................................................. 7.0 lbs.
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
WARNING:
Do not use this product if any parts on the Packing List
are already assembled to your product when you unpack
it. Parts on this list are not assembled to the product by
the manufacturer and require customer installation. Use
of a product that may have been improperly assembled
could result in serious personal injury.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the
product.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
Circular Saw
7-1/4 in. Blade
Blade Wrench
Operator’s Manual
WARNING:
If any parts are damaged or missing do not operate this
product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious
personal injury.
WARNING:
Do not attempt to modify this product or create
accessories not recommended for use with this product.
Any such alteration or modification is misuse and could
result in a hazardous condition leading to possible serious
personal injury.
8 - English
WARNING:
A 7-1/4 in. blade is the maximum blade capacity of
the saw. Also, never use a blade that is too thick to
allow outer blade washer to engage with the flat on the
spindle. Larger blades will come in contact with the blade
guards, while thicker blades will prevent blade screw from
securing blade on spindle. Either of these situations could
result in a serious accident.
NOTICE:
To prevent damage to the spindle or spindle lock, always
allow motor to come to a complete stop before engaging
spindle lock.
ATTACHING BLADE
See Figures 1 - 3, pages 16 - 17.
Unplug the saw.
Depress and hold spindle lock button.
Remove blade screw by turning it counterclockwise with
the blade wrench, while keeping the spindle lock button
depressed.
Remove spring washer and outer blade washer (“D”
washer).
Wipe a drop of oil onto the inner flange bushing and outer
blade washer (“D” washer) where they contact blade.
Retract the lower blade guard into the upper blade guard
using the lower blade guard handle. Make sure the lower
guard spring works properly, allowing the guard to move
freely.
Check to see that the saw teeth and arrow on the saw
blade and the arrow on the upper guard are pointing in
the same direction.
NOTE: The saw teeth point upward at the front of the saw
as shown.
ASSEMBLY
WARNING:
If inner flange bushing has been removed, replace it
before placing blade on spindle. Failure to do so will
prevent blade from tightening properly and could result
in serious personal injury.
Fit the saw blade inside the lower blade guard and onto
the spindle.
Replace “D” washer.
Replace spring washer with cupped side against “D”
washer.
Depress spindle lock button and replace blade screw.
Tighten blade screw securely by turning it clockwise with
the blade wrench.
NOTE: Never use a blade that is too thick to allow the
“D” washer to engage with the flat on the spindle.
OPERATION
DANGER:
Keep hands away from cutting area and the blade.
Keep your second hand on auxiliary handle, or motor
housing. If both hands are holding the saw, they cannot
be cut by the blade.
WARNING:
Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
REMOVING BLADE
See Figures 1 - 3, pages 16 - 17.
Unplug the saw.
Depress and hold spindle lock button.
Remove blade screw by turning it counterclockwise with
the blade wrench, while keeping the spindle lock button
depressed.
Remove spring washer and outer blade washer (“D”
washer).
Lift lower blade guard.
Remove blade.
APPLICATIONS
You may use this product for the purposes listed below:
Cutting all types of wood products (lumber, plywood,
paneling, composition board, and hard board)
Cross cutting/rip cutting wood products
Bevel cutting wood products
Pocket cutting wood products
WARNING:
Never use abrasive cut-off wheels of any kind with
this saw. Use of non wood cutting blades can result in
property damage or serious personal injury.
KICKBACK
See Figures 4 - 7, page 17.
Kickback occurs when the blade stalls rapidly and the saw
is driven back towards you. Blade stalling is caused by any
action which pinches the blade in the wood.
Release switch immediately if blade binds or saw stalls.
Kickback could cause you to lose control of the saw. Loss
of control can lead to serious injury.
9 - English
DANGER:
OPERATION
To guard against kickback, avoid dangerous practices such
as the following:
Setting blade depth incorrectly
Sawing into knots or nails in workpiece
Twisting the blade while making a cut
Making a cut with a dull, gummed up, or improperly set
blade
Supporting the workpiece incorrectly
Forcing a cut
Cutting warped or wet lumber
Operating the tool incorrectly or misusing the tool
To lessen the chance of kickback, follow these safety
practices:
Keep the blade at the correct depth setting. Less than a
full tooth of the blade teeth should be visible below the
workpiece.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support and clamp the workpiece properly before
beginning a cut.
Use steady, even pressure when making a cut. Never
force a cut.
Do not cut warped or wet lumber.
Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback
should occur.
WARNING:
When using the saw, always stay alert and exercise
control. Do not remove the saw from the workpiece while
the blade is moving.
SAW BLADES
The best of saw blades will not cut efficiently if they are not
kept clean, sharp, and properly set. Using a dull blade will
place a heavy load on the saw and increase the danger of
kickback. Keep extra blades on hand, so that sharp blades
are always available.
Gum and wood pitch hardened on blades will slow the
saw down. Remove saw blade from the saw and use gum
and pitch remover, hot water, or kerosene to remove these
accumulations. DO NOT USE GASOLINE.
BLADE GUARD SYSTEM
See Figure 8, page 17.
The lower blade guard attached to the circular saw is there
for your protection and safety. Do not alter it for any reason.
If it becomes damaged, do not operate the saw until you
have the guard repaired or replaced. Always leave guard in
operating position when using the saw.
DANGER:
When sawing through work, lower blade guard does not
cover blade on the underside of work. Since blade is
exposed on underside of work, keep hands and fingers
away from cutting area. Any part of your body coming
in contact with moving blade will result in serious injury.
CAUTION:
Never use saw when guard is not operating correctly.
Check the guard for correct operation before each use.
The guard is operating correctly when it moves freely and
readily returns to the closed position. If you drop the saw,
check the lower blade guard and bumper for damage at
all depth settings before reuse.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious injury.
If at any time the lower blade guard does not snap closed,
unplug the saw from the power supply. Exercise the lower
guard by moving it rapidly back and forth from the full open
position to the closed position several times. Normally this
will restore the guard to its normal operating condition. If
it does not correct a slow or sluggish closing lower guard,
do not use the saw. Take it to an authorized factory service
center for repair.
10 - English
OPERATION
STARTING/STOPPING THE SAW
See Figure 9, page 17.
To start the saw: Depress the switch.
Always let the blade reach full speed, then guide the saw
into the workpiece.
WARNING:
The blade coming in contact with the workpiece before
it reaches full speed could cause the saw to “kickback”
towards you resulting in serious injury.
To stop the saw: Release the switch.
After you release the switch, allow the blade to come to a
complete stop. Do not remove the saw from the workpiece
while the blade is moving.
ADJUSTING BLADE DEPTH
See Figure 10, page 17.
Always keep correct blade depth setting. Less than a full tooth
of the blade teeth should be visible below the workpiece.
More blade depth will increase the chance of kickback and
cause the cut to be rough. For more depth of cut accuracy,
a scale is located on the upper blade guard.
To adjust the blade depth:
Unplug the saw.
Pull depth lock lever upward to release. The depth lock
lever is located between the guard and handle of the saw.
Determine the desired depth of cut.
Locate depth of cut scale on back of upper blade guard.
Hold base flat against the workpiece and raise or lower
saw until the index point (or reference mark) on bracket
aligns with notch on blade guard.
Push down on the depth lock lever to lock the lever in
place and secure the position.
OPERATING THE SAW
See Figures 11 - 13, pages 17 - 18.
It is important to understand the correct method for operating
the saw. Refer to the figures in this section to learn the correct
and incorrect ways for handling the saw.
WARNING:
To make sawing easier and safer, always maintain proper
control of the saw, by holding the saw with both hands.
Loss of control could cause an accident resulting in
possible serious injury.
DANGER:
When lifting the saw from the workpiece, the blade is
exposed on the underside of the saw until the lower blade
guard closes. Make sure the lower blade guard is closed
before setting the saw down.
WARNING:
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control which could cause possible
serious injury.
To make the best possible cut:
Hold the saw firmly with both hands.
Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut.
Clamp the workpiece securely so that the workpiece will
not move during the cut.
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down.
Draw a guideline along the desired line of cut before
beginning your cut.
11 - English
OPERATION
DANGER:
If the cord hangs up on the workpiece during a cut,
release the switch immediately and allow the blade to
come to a complete stop. Unplug the saw and reposition
the cord to prevent it from hanging up again.
DANGER:
Using a saw with a damaged cord could result in serious
injury or death. If the cord has been damaged, have it
replaced before using the saw again.
TO ADJUST BEVEL SETTING
See Figure 16 - 17, page 18.
Unplug the saw.
Loosen bevel lock knob.
Rotate motor housing end of saw until you reach desired
angle setting on bevel scale.
Tighten bevel lock knob securely.
WARNING:
Attempting a bevel cut without having the bevel lock knob
securely tightened can result in serious injury.
CROSS CUTTING/RIP CUTTING
See Figures 14 - 15, page 18.
When making a cross cut or rip cut, align the line of cut with
the blade guide notch on the base.
Since blade thicknesses vary, always make a trial cut in scrap
material along a guideline to determine how much, if any,
you must offset the guideline to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is
the amount you should offset the guide.
TO RIP CUT WITHOUT EDGE GUIDE
See Figure 15, page 18.
Use a guide when making long or wide rip cuts with the saw.
NOTE: You may also use a edge guide to make rip cuts. Refer
to OPTIONAL EDGE GUIDE later in this manual.
Secure the workpiece.
Clamp a straight edge to the workpiece using C-clamps.
Saw along the straight edge to achieve a straight rip cut.
NOTE: Do not bind the blade in the cut.
BEVEL CUTTING
See Figures 16 - 17, page 18.
To make the best possible cut, follow these helpful hints.
Align the line of cut with the inner blade guide notch on
the base when making 45° bevel cuts.
Make a trial cut in scrap material along a guideline to
determine how much you should offset the guideline on
the cutting material.
Adjust the angle of the cut to any desired setting between
zero and 51.5°. Refer to TO ADJUST BEVEL SETTING
next.
TO BEVEL CUT
See Figure 18, page 18.
Hold the saw firmly with both hands as shown.
Rest the front edge of the base on the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
Release the switch and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
POCKET CUTTING
See Figure 19, page 18.
WARNING:
Always adjust bevel setting to zero before making a
pocket cut. Attempting a pocket cut at any other setting
can result in loss of control of the saw possibly causing
serious injury.
Adjust the bevel setting to zero.
Set the blade to the correct blade depth setting.
Swing the lower blade guard up using the lower blade
guard handle.
NOTE: Always raise the lower blade guard with the handle
to avoid serious injury.
Hold the lower blade guard by the handle while keeping
your hand on the front handle as shown.
Rest the front of the base flat against the workpiece with
the rear of the handle raised so the blade does not touch
the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
12 - English
OPERATION
WARNING:
Always cut in a forward direction when pocket cutting.
Cutting in the reverse direction could cause the saw to
climb up on the workpiece and back toward you.
Release the switch and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
Clear corners out with a hand saw or sabre saw.
LENGTH OF CUT SCALE
See Figure 20, page 18.
The saw is equipped with a length of cut scale on its base.
It is parallel with the saw blade and can be used to measure
the distance into the material the blade cuts.
NOTE: Six inches is the maximum length of cut that you can
measure. Also, it is accurate only when the depth of cut is
set at full maximum depth.
OPTIONAL EDGE GUIDE KIT
See Figure 21, page 19.
Use the optional edge guide kit, part no. 202218001 when
making long or wide rip cuts with the saw.
To assemble edge guide:
Unplug the saw.
Place edge guide through slots in base as shown.
Adjust edge guide to the width needed.
Tighten edge guide lock knob securely.
To use edge guide:
Secure the workpiece to prevent movement.
Position the face of the edge guide firmly against the edge
of workpiece.
Guide the saw along the edge to achieve a straight rip
cut.
NOTE: The guiding edge of the workpiece must be
straight for the cut to be straight. Use caution to prevent
the blade from binding in the cut.
OPTIONAL DUST NOZZLE KIT
See Figure 22, page 19.
You may purchase a dust nozzle kit, part no. 200673002,
for use with the saw. The adaptor fits over the dust chute
which is located on the upper blade guard. The nozzle attaches to the adaptor.
NOTE: If you use the nozzle, you should always connect it
to a standard vacuum hose.
To attach dust nozzle:
Unplug the saw.
Lift lower blade guard.
Orient adaptor to fit into the dust chute opening on upper
blade guard.
Secure adaptor with screw provided.
Align hole in nozzle with raised lip on adaptor and snap
into place when using a vacuum hose.
13 - English
ADJUSTMENTS
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious injury.
0° BEVEL STOP
See Figure 23, page 19.
The saw has a 0° bevel stop that has been factory adjusted
to assure 0° angle of the saw blade when making 90° cuts.
To check 0° bevel stop:
Unplug the saw.
Place the saw in an upside down position on a workbench.
Check the squareness of the saw blade plate to the base
of the saw using a combination square.
To adjust 0° bevel stop:
Unplug the circular saw.
Loosen bevel lock knob.
Loosen hex nut securing adjusting screw.
Turn adjusting screw and adjust base until square with
saw blade.
Tighten hex nut and bevel lock knob securely.
WARNING:
Attempting a bevel cut without having the bevel lock knob
securely tightened can result in serious injury.
ADJUSTING THE DEPTH LOCK LEVER
See Figure 24, page 19.
Over time, due to wear, the depth lock lever may move from
its original setting. If the lever prematurely contacts any part
of the saw during tightening and loosening, adjust the lever
by following these steps:
Unplug the saw.
Pull depth lock lever upward to release.
Pull saw base down to the minimum depth of cut position,
then push the depth lock lever down to secure.
Insert a flathead screwdriver into the space between the
lock nut and the E-ring. Remove the E-ring.
Note the position of the lever on the nut. Slide the depth
lock lever off the lock nut.
The lock nut has six flat sides. Rotate the depth lock lever
one “flat” counter clockwise around the nut. Then slide it
back into place.
Push the E-ring back into the groove on the lock nut until
it snaps into place. Take care that the E-ring does not pop
off the lock nut.
Loosen the depth lock lever and return the base to the
full depth of cut position and lock the depth setting by
pushing downward on the depth lock lever. The base
should be locked securely in position when locked and
be free to move when released.
14 - English
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts can create a hazard or cause
product damage.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which can result in serious personal injury.
Electric tools used on fiberglass material, wallboard, spackling
compounds, or plaster are subject to accelerated wear and
possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend using
this product for extended work on these types of materials.
However, if you do work with any of these materials, it is
extremely important to clean the product using compressed
air.
LUBRICATION
All of the bearings in this product are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no further
lubrication is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this
has to be done by the manufacturer or his agent in order to
avoid a safety hazard.
ACCESSORIES
To order these accessories, call 1-800-525-2579.
Edge Guide Kit ................................................................................................................................................ 202218001
Dust Nozzle Kit ................................................................................................................................................ 200673002
WARNING:
Current attachments and accessories available for use with this product are listed above. Do not use any attachments
or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not
recommended can result in serious personal injury.
NOTE: FIGURES (ILLUSTRATIONS) START ON PAGE 16
AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.
This product has a Three-year Limited Warranty.
For Warranty details go to www.ryobitools.com
15 - English
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