Ryobi AP1300 User Manual

OPERATOR'S MANUAL
13 in. (330 mm) Portable Planer Model AP1300
THANK YOU FOR BUYING A RYOBI PORTABLE PLANER.
Your new planer has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new planer.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your tool properly and only for what it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you. Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Table of Contents, Introduction, and Product Specifications ...........................................................................................2
Rules For Safe Operation ............................................................................................................................................. 3-5
Electrical............................................................................................................................................................................6
Unpacking and Loose Parts..............................................................................................................................................7
Features ............................................................................................................................................................................8
Assembly...........................................................................................................................................................................9
Adjustments .............................................................................................................................................................. 10-12
Operation .................................................................................................................................................................. 13-14
Maintenance ............................................................................................................................................................. 15-16
Troubleshooting ............................................................................................................................................................. 17
Parts Ordering/Service .................................................................................................................................................. 18
INTRODUCTION
Your portable planer has many features for making cutting operations more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this planer making it easy to maintain and operate.
PRODUCT SPECIFICATIONS
SPECIFICATIONS:
Feed Rate 25 FPM Rating 15 Amperes No Load Speed 9,900 RPM Input 120 volts, 60Hz, AC Only Max. Planing Height 6 in. (152 mm) Max. Planing Width 13 in. (330 mm) Max Planing Depth 1/8 in. (3 mm) Net Weight 77 lbs. (35 kg.)
CAUTION:
Carefully read through this entire operator's manual before using your new tool. Pay close attention to the Rules for Safe Operation, and all Safety Alert Symbols including Danger, Warning and Caution. If you use your tool properly and only for what it is intended, you will enjoy years of safe, reliable service.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
Page 2
RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and understand this operator's manual and all labels affixed to the tool. Safety is a combination of common sense, staying alert, and knowing how your tool works.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the machine's applications and limitations as well as the specific potential hazards re­lated to this tool.
GUARD AGAINST ELECTRICAL SHOCK by prevent- ing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE WRENCHES AND ADJUSTING KEYS. Get in
the habit - before turning on tool - that hex keys and adjusting wrenches are removed from tool.
KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the machine while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or exten­sion cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and master switches or by removing starter keys.
DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job it was not designed for. Use it only the way it was intended.
USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired at your
nearest authorized service center. Stay constantly aware of cord location and keep it well away from the moving blade.
DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that can get caught and draw you into moving parts. Nonslip footwear is recommended. Also wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-resis- tant lenses; they are NOT safety glasses.
WEAR A DUST MASK to keep from inhaling fine par- ticles.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool.
DO NOT OVERREACH. Keep proper footing and bal- ance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instruc­tions for lubricating and changing accessories.
DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the operator's manual for recommended accessories. The use of improper accessories may cause risk of injury.
NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted.
CHECK DAMAGED PARTS. Before using the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
DIRECTION OF FEED. Feed work into a blade or cutter against the direction or rotation of the blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED, TURN
THE POWER OFF. Do not leave tool until it comes to a
complete stop.
FIRMLY CLAMP OR BOLT your tool to a workbench or table at approximately hip height.
KEEP HANDS AWAY FROM CUTTING AREA. Do not reach underneath work or in blade cutting path with your hands and fingers for any reason. Always turn the power off.
DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges.
USE ONLY OUTDOOR EXTENSION CORDS. Use only extension cords with the marking "Acceptable for use with outdoor appliances; store cords indoors while not in use". Use extension cords with an electrical rating not less than the planer's electrical rating. Always disconnect the extension cord from the outlet before disconnecting the product from the extension cord.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
Page 3
RULES FOR SAFE OPERATION
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
NEVER PERFORM THE PLANING OPERATION with the cutter head or drive guard removed.
NEVER MAKE A PLANING CUT deeper that 1/8 in. (3 mm)
DO NOT PLANE MATERIAL shorter than 14 in. (356mm) or narrower than 3/4 in. (19 mm).
MAINTAIN THE PROPER RELATIONSHIP between the infeed and outfeed surfaces and the cutter head knife path.
SUPPORT THE WORKPIECE ADEQUATELY at all times during operation; maintain control of the work at all times.
DO NOT BACK THE WORK toward the infeed table.
DO NOT ATTEMPT TO PERFORM an abnormal or little
used operation without the use of sturdy and adequate jigs, fixtures, stops, and the like.
NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the planer table at
a time.
BEFORE STARTING UP, recheck to make certain all holding screws are tight.
STOP THE MACHINE and recheck the cutter head gib screws and knives for tightness after about 50 hours of operation.
DO NOT FORCE FEED THE WORKPIECE through the machine. Let the planer apply the proper feed rate
CHECK THE FEED ROLLERS occasionally to be sure there are no chips or sawdust between any components. If the rollers are not seated firmly, they will not hold the stock firmly against the bed and are likely to cause kickback.
PLANE ONLY SOUND LUMBER; there should be no loose knots and as few tight knots as possible. Make sure the workpiece is free from nails, screws, stones, or other foreign objects that could break or chip the knives.
NEVER STAND DIRECTLY IN LINE with either the infeed or outfeed sides. Stand off to one side.
MAKE SURE THE KNIVES ARE ATTACHED as de- scribed in the operation section. The knives are sharp and can easily cut your hand. Use caution in handling the knives and cutter head guard.
NEVER PUT YOUR FINGERS into the dust chute or under the knife guard.
ALLOW THE CUTTER HEAD to reach full speed before using the planer.
REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made at your nearest autho­rized service center.
DO NOT attempt to turn cutter-head with hands.
WHEN SERVICING, use only identical Ryobi replace-
ment parts. Use of any other parts may create a hazard or cause product damage.
NEVER USE THIS TOOL IN AN EXPLOSIVE ATMO-
SPHERE. Normal sparking of the motor could ignite
fumes.
IF ANY PART OF THIS TOOL IS MISSING or should break, bend, or fail in any way, or should any electrical component fail to perform properly, shut off the power switch, remove the plug from the power source and have damaged, missing, or failed parts replaced before resum­ing operation.
DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDI­CATION.
ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your planer) to cause a careless mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to inflict serious injury.
STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will interfere
with safe operation BEFORE performing any work using your planer.
ALWAYS TURN OFF THE TOOL before disconnecting it to avoid accidental starting when reconnecting to power supply. NEVER leave the tool unattended while con­nected to a power source.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct other users. If you loan someone this tool, loan them these instructions also.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi­cals known to cause cancer, birth defects or other repro­ductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS
Page 4
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
Note: Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest RYOBI AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical Ryobi replacement parts.
WARNING:
Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc., contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save operator's manual and review frequently for continuing safe operation, and instructing others who may use this tool.
SAFETY AND INTERNATIONAL SYMBOLS
This operator’s manual describes safety and international symbols and pictographs that may appear on this product. Read the operator’s manual for complete safety, assembly, operating and maintenance, and repair information.
MEANING
Do not expose to rain or use in damp locations
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
Page 5
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground­ing plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.
Length of Extension Cord Wire Size (A.W.G.)
Up to 25 feet 14 26-50 feet 12
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters WA on the cord's jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. Repair or replace a damaged or worn cord immediately.
CAUTION:
Keep the cord away from the cutting area and position the cord so that it will not be caught on material, tools, or other objects during cutting.
ELECTRICAL CONNECTION
Your Ryobi Portable Planer is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz. If the machine does not operate when plugged into an outlet, double check the power supply.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like
the one shown in one shown.
Figure 1.
It also has a grounding pin like the
GROUNDING
PIN
CORD STORAGE BAG
See Figure 1.
For convenience and safety, your planer comes equipped with a cord storage bag. This storage bag is on the under­neath side of the rear table extension and allows you to fold the cord and place it in the bag for storage or transport.
COVER OF GROUNDED
OUTLET BOX
Page 6
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