Ryobi 790r User guide

FOR QUESTIONS, CALL 1-800-345-8746 in U.S. or
1-800-265-6778 in CANADA
www.ryobi.com
IMPORTANT MANUAL DO NOT THROW AWAY
OPERATOR’S MANUAL
2-Cycle Gas Trimmer/Brushcutter
780r–790r
THANK YOU
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS
All information, illustrations and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
Copyright© 1998 Ryobi Outdoor Products, Inc. All Rights Reserved.
Click-Link® is a registered trademark of Ryobi Outdoor Products.
Bump Head is a trademark of Ryobi Outdoor Products.
SERVICE INFORMATION
Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer. Dial:
1-800-345-8746
in the United States or
1-800-265-6778
in Canada
to obtain the listing of the authorized service dealer nearest you.
DO NOT RETURN THE UNIT TO THE RETAILER.
NOTE: PROOF OF PURCHASE WILL BE
REQUIRED FOR WARRANTY SERVICE.
Make sure this manual is carefully read and understood before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE OF THE US PATENTS LISTED BELOW: 5,076,149; 4,901,682; 4,779,405; 4,651,422; 4,505,040; 4,463,498; 4,369,742; 4,342,236; 4,223,441; 2,125,688; D-249,012; D-239,329;
OTHER PATENTS PENDING.
INTRODUCTION
2
TABLE OF CONTENTS
I. California Emission Regulations . . . . . . . . 3
II. Rules for Safe Operation . . . . . . . . . . . 4-9
A. Important Safety Information . . . . . . .4-6
B. Safety and International Symbols . . .7-8
C. Know Your Unit . . . . . . . . . . . . . . . . . .9
III. Assembly Instructions . . . . . . . . . . . 10-14
A. Installing and Adjusting J-Handle . . . .10
B. Installing the Harness . . . . . . . . . . . . .11
C. Removing and Installing Cutting . . . . . .
Attachment Shield . . . . . . . . . . . . . . 11
D. Remove the Cutting Attachment and . . .
Install the Cutting Blade . . . . . . . .12-13
E. Remove the Cutting Blade and . . . . . . .
Install the Cutting Attachment . . . . . . .14
IV. Oil and Fuel Information . . . . . . . . . . . . . 15
V. Starting/Stopping Instructions . . . . . . . . 16
VI. Operating Instructions . . . . . . . . . . . 17-20
A. Operating Click-Link System (790r) . . .17
B. Holding the Trimmer . . . . . . . . . . . . . .18
C. Adjusting Trimming Line Length . . . . .18
D. Tips for Best Trimming Results . . . . . .19
E. Decorative Trimming . . . . . . . . . . . . . .19
F. Cutting Blade Operating Tips . . . . .19-20
VII. Maintenance and Repair Instructions .20-26
A. Maintenance Schedule . . . . . . . . . . . 20
B. Line Installation . . . . . . . . . . . . . . 21-22
C. Installing a Prewound Reel . . . . . . . . . 23
D. Air Filter Maintenance . . . . . . . . . . 23-24
E. Air Filter/Muffler Cover Removal . . . .23
F. Cleaning the Air Filter . . . . . . . . . . . . 24
G. Reinstalling the Air Filter/Muffler Cover 24
H. Carburetor Adjustment . . . . . . . . . . . 25
I. Replacing the Spark Plug . . . . . . . . . 26
J. Accessories/Replacement parts . . . . . 26
VIII. Cleaning and Storage . . . . . . . . . . . . . . 27
X. Troubleshooting Chart . . . . . . . . . . . . . . 28
XI. Specifications . . . . . . . . . . . . . . . . . . . . 29
XII. Warranty . . . . . . . . . . . . . . . . . . . . . .31-32
CONTENTS OF CARTON
This unit should consist of the following:
Model 780r or Model 790r Trimmer/Brushcutter J-Handle and Hardware Cutting Attachment Shield and Hardware Blade with Cover and Hardware
Bottle of 2-Cycle Oil
Operator's Manual
Parts Manual
Product Registration Card
Locking Rod
Shoulder Strap
These items may be in the hardware bag or
assembled on your unit.
3
WARNING!
SPARK ARRESTOR
WARNING
CALIFORNIA EMISSION REGULATIONS
NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington.
All U.S. Forest Land and the states of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that certain internal combustion engines operated on forest brush and/or grass­covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is not factory equipped with a spark arrestor. If these items are required in your area, ask your LOCAL SERVICE dealer to install the Optional Accessory Part #180030 Spark Arrestor Kit.
FOR QUESTIONS, CALL 1-800-345-8746 IN U.S. OR 1-800-265-6778 in CANADA
California Proposition 65 Warning:
THE ENGINE EXHAUST FROM THIS
PRODUCT CONTAINS CHEMICALS
KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER,
BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
This unit meets the 1995 to 1998 California emissions regulations for small off-road engines. These units are identified by the label on the engine of your product. A typical identification label is shown.
To ensure that your unit continues to meet these regulations, refer to the following information and instructions in this operators manual.
Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.
RULES FOR SAFE OPERATION
4
Clear the area to be cut before each use. Remove all objects such as rocks, broken glass, nails, wire, or string which can be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders and pets outside a 50 ft. (15 m.) radius; there still may be a risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the engine and cutting attachment immediately.
Squeeze the throttle control and check that it returns automatically to the neutral position. Make all adjustments or repairs before using unit.
SAFETY WARNINGS FOR GAS TRIMMERS
WARNING: Gasoline is highly flammable, and its vapors can explode if ignited. Take the following precautions:
Store fuel only in containers specifically designed and approved for the storage of such materials.
Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.
READ ALL INSTRUCTIONS
BEFORE OPERATING
Read the instructions carefully. Be familiar with the controls and proper use of the unit.
Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication.
Children and teens under the age of 15 must not use the unit, except for teens guided by an adult.
Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace cutting attachment parts that are cracked, chipped, or damaged in any way. Make sure the cutting attachment is properly installed and securely fastened. Be sure the cutting attachment shield is properly attached, and positioned as recommended. Failure to so can result in personal injury to the operator and bystanders, as well as damage to the unit
Use only 0.095 in (2.41 mm) diameter genuine Ryobi replacement line. Never use metal-reinforced line, wire, or rope, etc.. These can break off and become a dangerous projectile.
Be aware of the risk of injury to the head, hands and feet.
• IMPORTANT SAFETY INFORMATION •
DANGER: Failure to obey a safety
warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning can result in injury to yourself and others.
Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs.
NOTE: Advises you of information or
instructions vital to the operation or maintenance of the equipment.
RULES FOR SAFE OPERATION
5
Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank, or add fuel, when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank.
Mix and add fuel in a clean, well-ventilated area outdoors where there are no sparks or flames. Slowly remove the fuel cap only after stopping engine. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately.
Move the unit at least 30 ft. (9.1 m) from the fueling source and site before starting the engine. Do not smoke, keep sparks and open flames from the area while adding fuel or operating the unit.
WHILE OPERATING
Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this unit only in a well ventilated area outdoors.
Wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. Long sleeve shirts are recommended.
Wear heavy, long pants, boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.
The cutting attachment shield must always be in place while operating the unit as a trimmer. Do not operate unit without both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield.
This unit has a clutch. The cutting attachment remains stationary when the engine is idling. If it does not, have the unit adjusted by an authorized service technician.
Adjust the J-handle to your size to provide the best grip.
Be sure the cutting attachment is not in contact with anything before starting the unit.
Use the unit only in daylight or good artificial light.
Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and unit must be in a stable position while starting. See Starting/Stopping Instructions.
Use the right tool. Only use this tool for the purpose intended.
Do not overreach. Always keep proper footing and balance.
Always hold the unit with both hands when operating. Keep a firm grip on both the front and rear handle or grips.
Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the cutting attachment when it is rotating.
Do not touch the engine or muffler. These parts get extremely hot from operation. When turned off they remain hot for a short time.
Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at high speed when not cutting.
Always stop the engine when cutting is delayed or when walking from one cutting location to another.
If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts.
Stop and switch the engine to off for maintenance, repair, or for changing the cutting attachment or other attachments.
Use only genuine Ryobi replacement parts when servicing this unit. These parts are available from your authorized service dealer. Do not use parts, accessories or attachments not authorized by Ryobi for this unit. Doing so could lead to serious injury to the user, or damage to the unit, and void your warranty.
Keep unit clean of vegetation and other materials. They may become lodged between the cutting attachment and shield.
To reduce fire hazard, replace faulty muffler and spark arrestor, keep the engine and muffler free from grass, leaves, excessive grease or carbon build up.
6
RULES FOR SAFE OPERATION
WHILE OPERATING WITH CUTTING BLADE
Read and understand all safety warnings before operating this unit.
Always use the shoulder harness when using the brush blade accessory.
Keep the handle between the operator and cutting attachment or blade at all times.
NEVER cut with the cutting blade located over 30 inches (76 cm) or more above the ground level.
Blade thrust may occur when the spinning blade contacts an object that it does not immediately cut. Blade thrust can be violent enough to cause the unit and/or operator to be propelled in any direction , and possibly lose control of the unit. Blade thrust can occur without warning if the blade snags, stalls or binds. This is more likely to occur in areas where it is difficult to see the material being cut.
For operation with the brush blade, do not cut anything thicker than 1/2 inch or a violent kickback could occur.
Do not attempt to touch or stop the blade when it is rotating.
A coasting blade can cause injury while it continues to spin after the engine is stopped or the throttle trigger is released. Maintain proper control until the blade has completely stopped rotating.
Do not run the unit at high speed when not cutting.
If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Have any damage repaired before attempting further operations. Do not operate unit with a bent, cracked or dull blade. Discard blades that are bent, warped, cracked or broken.
Do not sharpen the cutting blade. Sharpening the blade can cause the blade tip to break off while in use. This can result in severe personal injury. Replace the blade.
Stop the engine IMMEDIATELY if you feel excessive vibration. Vibration is a sign of trouble. Inspect thoroughly for loose nuts, bolts or damage before continuing. Repair or replace affected parts as necessary.
AFTER USE
Clean cutting blades with a household cleaner to remove any gum buildup. Oil the blade with machine oil to prevent rust.
Lock up and store the cutting blade in an appropriate area to protect the blade from unauthorized use or damage.
OTHER SAFETY WARNINGS
Never store the unit, with fuel in the tank, inside a building where fumes may reach an open flame or spark.
Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting.
Store the unit in a locked up and dry, or high and dry place to prevent unauthorized use or damage. Keep out of the reach of children.
Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage instructions.
Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions.
SAVE THESE INSTRUCTIONS
WARNING: The operation of any power tool can cause foreign objects to be
thrown into your eyes. This can lead to severe eye damage. Before commencing power tool operation, always wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and a full face shield when needed.
7
RULES FOR SAFE OPERATION
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
WARNING - READ OPERATOR'S MANUAL
Failure to follow operating instructions and safety precautions in the operator's manual can result in serious injury. Read the operator's manual before starting or operating this unit.
SAFETY ALERT SYMBOL
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
PRIMER BULB
Push primer bulb, fully and slowly, 5 to 7 times.
KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders, especially children and pets,
at least 50 feet (15 m.) from the trimming area.
INDICATES OIL
Refer to operator's manual for the proper type of oil.
UNLEADED FUEL
Always use clean, fresh unleaded fuel.
FOR SERVICE INFORMATION, CALL:
USA: 1-800-345-8746 CANADA: 1-800-265-6778
WEAR EYE AND HEARING PROTECTION
WARNING: Thrown objects and loud noise can cause severe eye
injury and hearing loss. Wear eye protection meeting ANSI Z87.1­1989 standards and ear protection when operating this unit.
SHARP BLADE
WARNING: There is a sharp blade on the cutting attachment
shield. To prevent serious injury, do not touch blade.
MEANING
SYMBOL
8
RULES FOR SAFE OPERATION
THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY
WARNING: Do not operate without the cutting attachment
shield in place. Keep away from the rotating cutting attachment.
ON/OFF STOP CONTROL
ON / START / RUN
ON/OFF STOP CONTROL
OFF OR STOP
HOT SURFACE WARNING
Do not touch a hot muffler or cylinder. You may get burned.
These parts get extremely hot from operation. When turned off they remain hot for a short time.
TRIMMER/BRUSHCUTTER SAFETY
WARNING: Thrown objects and rotating cutter can cause
severe injury. Keep bystanders, especially children and pets, at least 50 feet (15 m.) away from the cutting area. The cutting attachment shield must be used when using the trimmer cutting attachment.
BRUSHCUTTERS Replace dull blade.
Do not sharpen the cutting blade. Sharpening the blade can cause the blade tip to break off while in use. This can result in severe personal injury.
SYMBOL
MEANING
CHOKE CONTROL
A FULL CHOKE position. B PARTIAL CHOKE position. C RUN position.
On/Off Stop Control
RULES FOR SAFE OPERATION
9
KNOW YOUR UNIT
APPLICATIONS
As a trimmer;
Cutting grass and light weeds.
Edging
Decorative trimming around trees,
fences, etc.
As a brushcutter;
Cutting weeds and light bush of up to 1/2 inch in diameter.
Other accessories may be used with the 790r. See list of add-ons on page 17.
Handle Hardware
Primer Bulb
Air filter/Muffler Cover
Fuel Cap
Throttle Control
Power Head
Choke Lever
J-handle
Click-Link (790r only)
Line Cutting Blade
Cutting Attachment
Shaft Housing
Shaft Grip
Spark Plug
Cutting Attachment Shield
Starter Rope
Support Fitting
Cutting Blade with Cover
ASSEMBLY INSTRUCTIONS
10
INSTALLING AND ADJUSTING THE J-HANDLE
1. Place the J-handle between the top and middle clamp pieces (Fig. 1).
(4) Screws
Top Clamp
J-Handle
Middle Clamp
Bottom Clamp
Nuts
2. While holding the three pieces together, install the four (4) screws through the top clamp and into middle clamp.
NOTE: The holes in the top and middle clamp
will line up only when assembled correctly.
3. Place the clamps and j-handle the over the shaft housing and onto the bottom clamp.
4. Hold each hex nut in the bottom clamp recess with a finger. Start screws with a large Phillips screwdriver. Do not tighten until you make the handle adjustment.
5. Slide the J-handle in or out until the arrow/white line on the decal touches the clamp assembly (Fig. 2).
Fig. 1
7. Tighten the clamp screws evenly, until the J-handle is secure.
6. While holding the unit in the operating position (Fig. 3), position the J-handle to the location that provides you the best grip.
Fig. 3
Decal
Fig. 2
Install the cutting attachment shield when using the unit as a grass trimmer.
WARNING: To avoid serious
personal injury, the cutting attachment shield SHALL be in place at all times while operating the unit as a grass trimmer.
Install the cutting attachment shield on the shield mount by inserting the three (3) screws into the shield mount. Tighten securely with a flat blade screwdriver (Fig. 7).
ASSEMBLY INSTRUCTIONS
11
REMOVING AND INSTALLING CUTTING ATTACHMENT SHIELD
Remove the cutting attachment shield when using the unit as a brushcutter.
WARNING: The cutting attachment
shield should NOT be installed when operating the unit with a blade. Remove the cutting attachment shield before removing or installing the blade.
Remove the cutting attachment shield from the shield mount by removing the three (3) screws with a flat blade screwdriver (Fig. 7). Store parts for future use.
3. Snap it on to the support fitting (Fig. 5).
INSTALLING THE HARNESS
WARNING: Always use the shoulder
harness when using the cutting blade to avoid serious personal injury.
1. Push the strap through the center of the buckle.
2. Pull the strap over the cross bar and down through the slot in the buckle (Fig. 4).
(3) Screws
Cutting Attachment Shield
Shield Mount
Fig. 4
Fig. 5
Fig. 7
Support Fitting
Fig. 6
4. Adjust length to fit the operators size. Pull tab to lengthen, pull strap to shorten (Fig 6).
4. Center the cutting blade on the pilot step of the output shaft bushing (Fig. 11).
Guard Mount
Fig. 10
ASSEMBLY INSTRUCTIONS
12
Install the Cutting Blade
WARNING: To avoid serious
personal injury, always wear gloves while handling or installing the blade.
3. Place the cutting blade on the output shaft (Fig. 10).
Cutting Attachment
Locking Rod
Cutting
Blade
Blade Retainer
Nut
Locking Rod Slot
Blade Cover
Locking Rod
REMOVING THE CUTTING ATTACHMENT AND INSTALLING THE CUTTING BLADE
NOTE: To make removing or installing the
cutting blade or cutting attachment easier, place the unit on the ground or on a work bench.
Remove the Cutting Attachment Shield
See Removing and Installing Cutting
Attachment Shield, Pg. 11.
Remove the Cutting Attachment
WARNING: The gear housing gets
hot with use and can result in injury to the operator. When the unit is turned off it remains hot for a short time. Do not touch the gear housing until it has cooled.
1. Align the shaft bushing hole with the locking rod slot and insert the locking rod into the shaft bushing hole (Fig. 8).
Fig. 9
Output Shaft
Pilot Hole
Fig. 8
Shaft Bushing
Hole
Locking
Rod Slot
Output Shaft
Bushing
Locking Rod
Output Shaft
Pilot Step
2. While holding the locking rod, remove the cutting attachment by turning it clockwise off of the output shaft (Fig. 9). Store the cutting attachment for future use.
Fig. 11
Output Shaft
Bushing
Output Shaft
5. Make sure that the cutting blade is centered on the pilot step and sitting flat against the output shaft bushing (Fig. 12).
WARNING: If the cutting blade is off-center, the unit will vibrate, and the blade may fly off, which can cause serious personal injury.
ASSEMBLY INSTRUCTIONS
13
6. Align the shaft bushing hole with the locking rod slot and insert the locking rod into the bushing hole (Fig. 8).
7. Put the blade retainer and nut on the output shaft. Make sure that the blade is installed correctly.
8. Tighten counterclockwise against the blade while holding the locking rod (Fig. 13).
Fig. 12
9. Remove the locking rod from the locking rod slot.
WARNING: To avoid serious personal injury or damage to the unit, do not start or operate this unit with the
locking rod in the locking rod
slot.
10.Remove the cutting blade cover by un-snapping the plastic lock on the cover and pulling it from the blade. Store the cover for future use.
WARNING: Do not sharpen the cutting blade. Sharpening the blade can cause the blade tip to break off while in use. This can result in severe personal injury. Replace the blade.
NOTE: A replacement cutting blade,
Part # 145873 can be purchased from you local authorized dealer.
1/4-1/2 turn
Counterclockwise
Fig. 14
Fig. 13
Counterclockwise
Pilot Step
If using a torque wrench and an 5/8 inch socket tighten to;
325 - 335 inlb, 27 - 28 ft.lb, 37 -38 Nm.
Without a torque wrench, use a 5/8 inch closed-end or socket wrench, turning the nut until the blade retainer is snug against the shaft bushing. Make sure that the blade is installed correctly, then rotate the nut an additional 1/4 to 1/2 turn counterclockwise (Fig. 14).
ASSEMBLY INSTRUCTIONS
14
Cutting Attachment
Locking Rod
4. Remove the nut, blade retainer, and blade. Store the nut and blade together for future use in a secure place. Store out of reach of children.
Install the Cutting Attachment
5. Align the shaft bushing hole with the locking rod slot and insert the locking rod into the shaft bushing hole. (Fig. 15). Place the blade retainer on the output shaft with the flat surface against the output shaft bushing as shown in Fig. 17. Screw the cutting attachment counterclockwise onto the output shaft. Tighten securely.
NOTE: The
blade retainer must be installed on the output shaft in the position shown for the cutting attachment to work correctly.
Fig. 17
clockwise
Fig. 16
REMOVE THE CUTTING BLADE AND INSTALL THE CUTTING ATTACHMENT
Remove the Cutting Blade
WARNING: To avoid serious
personal injury, always wear gloves while handling or installing the blade.
1. Install the cutting blade cover. Pull the cover around the blade and click the plastic lock.
2. Align the shaft bushing hole with the locking rod slot and insert the locking rod into the bushing hole (Fig. 15).
6. Remove the locking rod.
7. Install the cutting attachment shield. See
Removing and Installing Cutting Attachment Shield, Pg. 11.
WARNING: To avoid serious
personal injury, the cutting attachment shield SHALL be in place at all times while operating the unit as a grass trimmer.
3. While holding the locking rod, loosen the nut on the blade by turning it clockwise with a 5/8 inch closed-end or socket wrench (Fig. 16).
Fig. 15
Shaft Bushing
Hole
Locking
Rod Slot
Output Shaft
Bushing
Locking Rod
Output Shaft
Blade Retainer
Output Shaft
Bushing
15
WARNING: Gasoline is extremely
flammable. Ignited Vapors may explode. Always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames at a distance from the area.
WARNING: Remove fuel cap slowly to avoid injury from fuel spray. Never operate the unit without the fuel cap securely in place.
WARNING: Add fuel in a clean, well ventilated area outdoors. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors dissipate.
NOTE: Dispose of the old fuel/oil mix in
accordance to Federal, State, and Local regulations.
OIL AND FUEL MIXING INSTRUCTIONS
Old and/or improperly mixed fuel are the main reasons for the unit not running properly. Be sure to use fresh, clean
unleaded fuel. Follow the instructions carefully for the proper fuel/oil mixture.
Definition of Blended Fuels
Today's fuels are often a blend of gasoline and oxygenates such as ethanol, methanol or MTBE (ether). Alcohol-blended fuel absorbs water. As little as 1% water in the fuel can make fuel and oil separate. It forms acids when stored. When using alcohol-blended fuel, use fresh fuel (less than 60 days old).
Using Blended Fuels
If you choose to use a blended fuel, or its use is unavoidable, follow recommended precautions.
Always use fresh fuel mix per your operator's manual.
Use the fuel additive STA-BIL®or an equivalent.
Always agitate the fuel mix before fueling the unit.
Drain the tank and run the engine dry before storing the unit.
Using Fuel Additives
The use of fuel additives, such as STA-BIL®Gas Stabilizer or an equivalent, will inhibit corrosion and minimize the formation of gum deposits. Using a fuel additive can keep fuel from forming harmful deposits in the carburetor for up to six (6) months. Add 0.8 oz. (23 ml.) of fuel additive per gallon of fuel according to the instructions on the container. NEVER add fuel additives directly to the unit's fuel tank.
CAUTION: For proper engine operation and maximum reliability, pay strict attention to the oil and fuel mixing instructions on the 2-cycle oil container. Using improperly mixed fuel can severely damage the engine.
OIL AND FUEL INFORMATION
Thoroughly mix the proper ratio of 2-cycle engine oil with
unleaded gasoline in a separate fuel can. Use a 32:1 fuel/oil ratio. Do not mix them directly in the engine fuel tank. See the table below for specific gas and oil mixing ratios.
NOTE: One gallon (3.8 liters) of unleaded
gasoline mixed with one 4 oz. (120 ml.) bottle of RYOBI 2 Cycle OIL makes a 32:1 fuel/oil ratio.
+
UNLEADED GAS RYOBI 2 CYCLE OIL
1 US. GALLON +4.0 FL. OZ.
(3.8 LITERS) (120 ml)
1 LITER
+ 30 ml
MIXING RATIO - 32:1
STARTING/STOPPING INSTRUCTIONS
16
4. Place the choke lever in the FULL choke position (A) (Fig. 19).
8. If the engine does not start, repeat steps 4 through 7.
NOTE: If the engine floods while trying to
start, place the choke lever in the RUN position (C). Squeeze the throttle control. Pull the starter rope briskly. The engine should start within three (3) to eight (8) pulls.
9. Squeeze the throttle control to warm up engine for 5 to 10 seconds. Place the choke lever in the RUN position (C) (Fig. 19).
NOTE: Choking is unnecessary when starting
a warm engine.
Put the On/Off Stop
Control in the ON position (Fig. 18), and
start in PARTIAL Choke position
(B) (Fig. 19).
WARNING: Operate this unit only
in a well ventilated area outdoors. Carbon monoxide exhaust fumes can be lethal in a confined area.
STOPPING INSTRUCTIONS
1. Release your hand from the throttle control (Fig. 20). Allow the engine to cool down by idling.
2. Put the On/Off Stop Control in the OFF position (Fig. 18).
STARTING INSTRUCTIONS
WARNING: Avoid accidental
starting. Be in the starting position when pulling the starter rope (Fig. 20). The operator and unit must be in a stable position while starting to avoid serious personal injury.
1. Mix gas with oil. Fill fuel tank with fuel/oil
mixture. See Oil and Fuel Mixing Instructions on Pg.15.
2. Put the On/Off Stop Control in the ON
position (Fig. 18).
Choke Lever
Full Choke
Position (A)
Run
Position (C)
Partial Choke
Position (B)
Starter Rope
Throttle Control
On/Off Stop Control
5. With the unit on the ground, squeeze the throttle control and hold. Pull starter rope briskly (Fig. 20). Continue pulling until the engine sounds as though it wants to run (normally 2 to 5 pulls).
NOTE: Squeeze the throttle control until the
engine has started and warmed up.
6. Place the choke lever in the PARTIAL choke position (B) (Fig. 19).
7. Pull starter rope briskly 1 to 3 times to start the engine (Fig. 20).
Fig. 18
Fig. 19
Fig. 20
Primer Bulb
3. Fully press and release primer bulb slowly 5 to 7 times. Fuel should be felt and visible in the bulb (Fig. 19). If fuel hasnt entered the bulb, press three more times, or until it does.
CAUTION: The cutting attachment and add-ons with the Click-Link
®
system are to be used in the primary hole unless stated otherwise in the specific add-ons operators manual. Using the wrong hole could lead to personal injury, or damage to the unit.
NOTE: For edging with Click-Link®models,
lock the release button of the cutting attachment into the 90° edging hole or the 180° edging hole (Fig. 23).
OPERATING INSTRUCTIONS
17
2. While firmly holding the add-on, push it straight into the Click-Link®coupler (Fig. 22).
NOTE: Aligning the release button with the
guide recess will help installation (Fig. 21).
3. Turn the knob clockwise to tighten (Fig. 23).
CAUTION: Lock the release button in the primary hole and securely tighten the knob before operating this unit.
OPERATING THE CLICK-LINK
®
SYSTEM - MODEL 790r
The model 790r Click-Link®system enables the use of these optional add-ons.
Blower/Vacuum . . . . . . . . . . . . . . . . . . BV720r
Cultivator . . . . . . . . . . . . . . . . . . . . . . . GC720r
Edger . . . . . . . . . . . . . . . . . . . . . . . . . . LE720r
Hedgetrimmer . . . . . . . . . . . . . . . . . . . HS720r
Snowthrower . . . . . . . . . . . . . . . . . . . . ST720r
Straight Shaft Trimmer . . . . . . . . . . . . . SS725r
Sweeper/Blower . . . . . . . . . . . . . . . . . . SB720r
Tree Pruner . . . . . . . . . . . . . . . . . . . . . . TP720r
Turbo Blower . . . . . . . . . . . . . . . . . . . . TB720r
WARNING: Read and understand operators manual for add-on prior to operation.
Removing the Cutting Attachment or Add-Ons:
1. Turn the knob counterclockwise to loosen (Fig. 21).
2. Press and hold the release button (Fig. 21).
3. While firmly holding the upper shaft housing, pull the cutting attachment or add-on straight out of the Click-Link®coupler (Fig. 22).
Installing the Cutting Attachment or Add-Ons:
WARNING: To avoid serious
personal injury, shut unit off before removing or installing add-ons.
NOTE: To make installing or removing the
add-on easier, place the unit on the ground or on a work bench.
1. Turn knob counterclockwise to loosen (Fig.21).
Click-Link®Coupler
Release Button
Guide Recess
Knob
Primary Hole
Upper Shaft Housing
Lower Shaft Housing
Release Button
90˚ Edging Hole
180˚ Edging Hole
Knob
Fig. 21
Fig. 22
Fig. 23
Click-Link®Coupler
HOLDING THE TRIMMER
WARNING: Always wear eye,
hearing, foot and body protection to reduce the risk of injury when operating this unit.
Before operating the unit, stand in the operating position (Fig. 24). Check for the following:
The operator is wearing eye protection and proper clothing.
The right arm is slightly bent, and the hand is holding the shaft grip.
The left arm is straight, and the hand is holding the handle.
The unit is below waist level.
The cutting attachment is parallel to the
ground and easily contacts the vegetation to be cut without the operator having to bend over.
18
Each time the head is bumped, about 1 in (25.4 mm.) of trimming line is released. A blade in the cutting attachment shield will cut the line to the proper length if excess line is released. For best results, tap the Bump Head on bare ground or hard soil. If line release is attempted in tall grass, the engine may stall. Always keep the trimming line fully extended. Line release becomes more difficult as the cutting line becomes shorter.
NOTE: Do not rest the Bump Head on
the ground.
CAUTION: Do not remove or alter the line cutting blade assembly. Excessive line length will make the clutch overheat. This may lead to serious personal injury or damage to the unit.
Some line breakage will occur from:
Entanglement with foreign matter
Normal line fatigue
Attempting to cut thick, stalky weeds
Forcing the line into objects such as walls or
fence posts
OPERATING INSTRUCTIONS
ADJUSTING TRIMMING LINE LENGTH
The Bump Head cutting attachment allows you to release trimming line without stopping the engine. To release more line, lightly tap the cutting attachment on the ground (Fig. 25) while operating the trimmer at high speed.
NOTE: Always keep the trimming line fully
extended. Line release becomes more difficult as cutting line becomes shorter.
Fig. 25
Fig. 24
TIPS FOR BEST TRIMMING RESULTS
Keep the cutting attachment parallel to the ground.
Do not force the cutting attachment. Allow the tip of the line to do the cutting, especially along walls. Cutting with more than the tip will reduce cutting efficiency and may overload the engine.
Cut grass over 8 in. (200 mm.) by working from top to bottom in small increments to avoid premature line wear or engine drag.
Cut from left to right whenever possible. Cutting to the right improves the unit's cutting efficiency. Clippings are thrown away from the operator.
Slowly move the trimmer into and out of the cutting area at the desired height. Move either in a forward-backward or side-to-side motion. Cutting shorter lengths produces the best results.
Trim only when grass and weeds are dry.
The life of your cutting line is dependent
upon;
Following the previous trimming
techniques
What vegetation is being cut
Where its being cut
For example, the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree.
DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all vegetation around trees, posts, fences, etc.
Rotate the whole unit so that the cutting attachment is at a 30° angle to the ground (Fig. 26).
OPERATING INSTRUCTIONS
19
USING THE CUTTING BLADE
WARNING: Always wear eye,
hearing, foot, body protection and the strap to reduce the risk of injury when operating this unit.
Before operating the unit with the cutting blade stand in the operating position (Figs. 27). Refer to Holding the Trimmer, Pg. 18.
Fig. 26
Fig. 27
Cutting Blade Operating Tips:
To establish a rhythmic cutting procedure:
Plant feet firmly, comfortably apart.
Bring the engine to full throttle before
entering the material to be cut. The blade has maximum cutting power at full throttle and is less likely to bind, stall, or cause blade thrust, which can result in serious personal injury to the operator or others.
WARNING:
Blade thrust may occur
when the spinning blade contacts an object that it does not immediately cut. Blade thrust can be violent enough to cause the unit and/or operator to be propelled in any direction, and possibly lose control of the unit. Blade thrust can occur without warning if the blade snags, stalls or binds. This is more likely to occur in areas where it is difficult to see the material being cut.
Cut while swinging the upper part of your body from right to left.
Always release the throttle trigger and allow the engine to return to idle speed when not cutting.
WARNING: The blade continues to spin after the engine is turned off. The coasting blade can seriously cut you if accidentally touched.
Swing the unit in the same direction as the blade spins, which increases the cutting action.
Move forward to the next area to be cut after the return swing and plant feet again.
The cutting blade is designed with a second cutting edge, which can be used by removing the blade, turning it upside down, and reinstalling it.
WARNING: Do not sharpen the cutting blade. Sharpening the blade can cause the blade tip to break off while in use. This can result in severe personal injury to yourself or others. Replace the blade.
OPERATING INSTRUCTIONS
20
MAINTENANCE AND REPAIR INSTRUCTIONS
NOTE: Some maintenance procedures may
require special tools or skills. If you are unsure about these procedures take your unit to an authorized service dealer.
MAINTENANCE SCHEDULE
These required maintenance procedures should be performed at the frequency stated in the table. They should also be included as part of any seasonal tune-up.
WARNING: Never do maintenance or repairs with unit running. Always do maintenance and repairs on a cool unit. Disconnect spark plug wire to ensure the unit will not start.
Fig. 28
To reduce the chance of material wrapping around the blade, follow these steps:
Cut at full throttle.
Swing the unit into material to be cut from
your right to your left (Fig. 28).
Avoid the material just cut as you make the return swing.
WARNING: Do not clear away cut material with the engine running or blade turning. To avoid serious personal injury, turn off engine. Allow the blade to stop before removing materials wrapped around the blade shaft.
FREQUENCY MAINTENANCE REQUIRED REFER TO:
Before Starting Engine Fill fuel tank with correct oil and fuel mixture. Page 15
Every 10 Hours Clean and re-oil air filter. Page 24
Every 50 Hours Check spark plug condition and gap. Page 26
MAINTENANCE AND REPAIR INSTRUCTIONS
21
LINE INSTALLATION
Always use genuine Ryobi 0.095 in. (2.41 mm.) replacement line. Larger line may make the engine overheat or fail.
WARNING: Do not use metal reinforced line.
There are two methods to replace the trimming line.
Wind the inner reel with new line
Install a prewound inner reel
NOTE: Replacement line Part # 612454, or a
prewound reel, Part # 147345 can be purchased from you local authorized dealer.
Winding the Existing Inner Reel
1. Hold the outer spool with one hand and unscrew the Bump Knobclockwise (Fig. 29). Inspect the bolt inside the Bump Knob to make sure it moves freely. Replace the Bump Knob if damaged.
NOTE: A Bump Knob, Part # 180814 can
be purchased from you local authorized dealer.
4. Use a clean cloth to clean the the inner reel, spring, shaft, and inner surface of the outer spool (Fig. 30).
5. Check the indexing teeth on the inner reel and outer spool for wear (Fig. 31). If necessary, remove burrs or replace the reel and spool.
NOTE: A cutting attachment outer spool, Part
# 147494 can be purchased from your local authorized dealer.
Fig. 29
Fig. 30
Fig. 31
2. Remove the inner reel from the outer spool (Fig. 29).
3. Remove spring from the inner reel (Fig. 29).
NOTE: An inner reel spring, Part # 610636
can be purchased from you local authorized dealer.
Indexing Teeth
Inner Reel
Spring
Outer Spool
Bump Knob
9. Place the spring in the inner reel. Insert the ends of the line through the eyelets in the outer spool and place inner reel inside the outer spool (Fig. 35). Push the inner reel and outer spool together. While holding the inner reel and outer spool, grasp the ends and pull firmly to release the line from the holding slots in the spool.
NOTE: The spring must be assembled on
the inner reel before reassembling the cutting attachment.
MAINTENANCE AND REPAIR INSTRUCTIONS
22
7. Wind the lines in tight even layers, onto the reel (Fig. 33). Wind the line in the direction indicated on the inner reel. Place your index finger between the two lines to stop the lines from overlapping. Do not overlap the ends of the line.
NOTE: Failure to wind the line in the direction
indicated will cause the cutting attachment to operate incorrectly.
8. Insert the ends of the line into the two holding slots (Fig. 34).
Fig. 33
Fig. 34
Fig. 35
Fig. 32
6. Take approximately 25 feet (7.6 m) of new trimming line, loop it into two equal lengths. Insert each end of the line through one of the two holes in the inner reel (Fig. 32). Pull the line through the inner reel so that the loop is as small as possible.
NOTE: Always use the correct line length
when installing trimming line on the unit. The line may not release properly if the line is too long.
10.Hold the inner reel in place and install the Bump Knob by turning counterclockwise. Tighten securely.
Holding Slots
MAINTENANCE AND REPAIR INSTRUCTIONS
23
Installing a Prewound Reel
1. Hold the outer spool with one hand and unscrew the Bump Knob counterclockwise (Fig. 29, Pg 21). Inspect the bolt inside the Bump Knob to make sure it moves freely. Replace the Bump Knob if damaged.
2. Remove the old inner reel from the outer spool (Fig. 29, Pg. 21.
3. Remove the spring from the old inner reel (Fig. 29, Pg. 21.
4. Place the spring in the new inner reel.
NOTE: The spring must be assembled on
the inner reel before reassembling the cutting attachment.
5. Insert the ends of the line through the eyelets in the outer spool (Fig. 35).
6. Place the new inner reel inside the outer spool. Push the inner reel and outer spool together. While holding the inner reel and outer spool, grasp the ends and pull firmly to release the line from the holding slots in the spool.
7. Hold the inner reel in place and install the Bump Knob by turning clockwise. Tighten securely.
AIR FILTER MAINTENANCE
Removing the Air Filter/Muffler Cover
WARNING: To avoid serious
personal injury, always turn your trimmer off and allow it to cool before you clean or do any maintenance on it.
1. Place the choke lever in the PARTIAL choke position (B).
NOTE: The choke lever must be in the
PARTIAL choke position (B) (Fig. 36)
to remove the air filter/muffler cover.
2. Remove the four (4) screws securing the air filter/muffler cover (Fig. 36). Use a flat blade or # T20 Torx bit screwdriver.
Choke Lever
Screws
Screws
Partial Choke Position (B)
Fig. 36
3. Pull the cover from the engine. Do not force.
MAINTENANCE AND REPAIR INSTRUCTIONS
24
6. Replace the air filter in the air filter/muffler cover (Fig. 37).
NOTE: Operating the unit without the air filter
and air filter/muffler cover assembly, will VOID the warranty.
Reinstalling the Air Filter/Muffler Cover
1. Place the air filter/muffler cover over the back of the carburetor and muffler.
NOTE: The choke lever must be in the
PARTIAL choke position (B)
(Fig. 36, Pg. 23) to install the air filter/muffler cover.
2. Insert the four (4) screws into the holes in the air filter/muffler cover (Fig. 36, Pg. 23) and tighten. Use a flat blade or # T20 Torx bit screwdriver. Do not over tighten. Do not force.
4. Apply enough clean SAE 30 oil to lightly coat the filter (Fig. 39).
5. Squeeze the filter to spread and remove excess oil (Fig. 40).
Air Filter
3. Wash the filter in detergent and water (Fig. 38). Rinse the filter thoroughly. Squeeze out excess water. Allow it to dry completely.
Cleaning the Air Filter
WARNING: To avoid serious
personal injury, always turn your trimmer off and allow it to cool before you clean or do any maintenance on it.
Clean and re-oil the air filter every 10 hours of operation. It is an important item to maintain. Not maintaining the air filter will VOID the warranty.
1. Remove the air filter/muffler cover. See Removing the Air filter/Muffler Cover, Pg. 23.
2. Remove the air filter from behind the air filter/muffler cover. (Fig. 37).
Fig. 37
Fig. 38
Fig. 39
Fig. 40
MAINTENANCE AND REPAIR INSTRUCTIONS
25
CARBURETOR ADJUSTMENT
The idle speed of the engine is adjustable though the Air filter/muffler cover (Fig 41).
NOTE: Careless adjustments can seriously
damage your unit. An authorized service dealer should make carburetor adjustments.
Check Fuel Mixture
Old and/or improperly mixed fuel is usually the reason for the unit not running properly. Drain and refill the tank with fresh, properly mixed fuel prior to making any adjustments. Refer to
Oil and Fuel Information, Pg. 15.
Clean Air Filter
The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow and change the air/fuel mixture. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw. Refer to
Air Filter Maintenance Pg. 24.
Adjust Idle Speed Screw
WARNING: The cutting attachment
may be spinning during idle speed adjustment. Wear protective clothing and observe all safety instructions to prevent serious personal injury.
If after checking the fuel mixture and cleaning the air filter the engine still will not idle, adjust the idle speed screw as follows.
1. Start the engine and let it run at a high idle for a minute to warm up.
2. Release the throttle trigger and let the engine idle. If the engine stops, insert a small phillips or flat blade screwdriver into the hole in the air filter/muffler cover (Fig. 41). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed) until the engine idles smoothly.
NOTE: The cutting attachment should not
rotate when the engine idles.
3. If the
cutting attachment rotates when the
engine idles,
turn the idle speed screw counterclockwise 1/8 of a turn at a time (as needed), to reduce idle speed.
Checking the fuel mixture, cleaning the air filter, and adjusting the idle speed screw should solve most engine problems.
If not and:
The engine will not idle,
The engine hesitates or stalls on
acceleration,
There is a loss of engine power, have the carburetor adjusted by an authorized
service dealer.
WARNING: When the unit is turned off make sure the cutting attachment has stopped before the unit is set down to prevent serious personal injury.
Fig. 41
Idle Speed Screw
MAINTENANCE AND REPAIR INSTRUCTIONS
26
REPLACING THE SPARK PLUG
Use a Champion RDJ7Y spark plug (or equivalent). The correct air gap is 0.020 in. (0.5 mm.). Remove the plug after every 50 hours of operation and check its condition.
1. Stop the engine and allow it to cool. Grasp the plug wire firmly and pull the cap from the spark plug.
2. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.
3. Replace cracked, fouled or dirty spark plug. Set the air gap at 0.020 in. (0.5 mm.) using a feeler gauge (Fig. 42).
CAUTION: Do not sand blast, scrape, or clean electrodes. Grit in the engine could damage the cylinder.
4. Install a correctly gaped spark plug in the cylinder head. Tighten by turning the 5/8 in. socket clockwise until snug.
If using a torque wrench torque to; 110-120 in.lb. (12.3-13.5 Nm). Do not over tighten.
ACCESSORIES/REPLACEMENT PAR TS
2-Cycle Oil . . . . . . . . . . . . . . . . . . . . . . 147543
Spark Plug . . . . . . . . . . . . . . . . . . . . . . 610311
Replacement Line . . . . . . . . . . . . . . . . 612454
Replacement Line Cartridge . . . . . . . . . 147345
Inner Reel Spring . . . . . . . . . . . . . . . . . 610636
Bump Head Knob Assembly . . . . . . . . 180814
Outer Spool . . . . . . . . . . . . . . . . . . . . .147494
Cutting Attachment Head Assembly . . .147498
Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . 180000
Shoulder Harness . . . . . . . . . . . . . . . . 682075
Cutting Blade . . . . . . . . . . . . . . . . . . . . 145873
Blade Retaining Kit . . . . . . . . . . . . . . . .180014
0.020 in.
(0.5 mm.)
Fig. 42
CLEANING AND STORAGE
27
TRANSPORTING
Allow the engine to cool before transporting.
Secure the unit while transporting.
Drain the fuel tank before transporting.
Tighten fuel cap before transporting.
CLEANING
WARNING: To avoid serious
personal injury, always turn your trimmer off and allow it to cool before you clean or do any maintenance on it.
Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth.
STORAGE
Never store the unit with fuel in the tank where fumes may reach an open flame or spark.
Allow the engine to cool before storing.
Store the unit locked up to prevent
unauthorized use or damage.
Store the unit in a dry, well ventilated area.
Store the unit out of the reach of children.
LONG TERM STORAGE
If the unit will be stored for an extended time, use the following storage procedure.
1. Drain all fuel from the fuel tank and drain into a container with the same 2-cycle fuel mixture. Do not use fuel that has been stored for more than 60 days. Dispose of the old fuel/oil mix in accordance to Federal, State, and Local regulations.
2. Start the engine and allow it to run until it stalls. This ensures that all fuel has been drained from the carburetor.
3. Allow the engine to cool. Remove the spark plug and put 1 oz. (30 ml.) of any high quality motor oil or 2-cycle oil into the cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug.
NOTE: Remove the spark plug and drain all
of the oil from the cylinder before attempting to start the trimmer after storage.
4. Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. The unit is ready for storage.
TROUBLESHOOTING
28
Engine will not start
Engine will not idle
Low idle speed
Engine will not accelerate
Engine lacks power or stalls when cutting
Cutting head will not advance line
Ignition switch is OFF
Empty fuel tank
Primer bulb wasn't pressed enough
Engine flooded
Old or Improperly Mixed Fuel
Fouled spark plug
Air Filter is Plugged
Old or Improperly Mixed Fuel
Improper carburetor adjustment
Old or Improperly Mixed Fuel
Improper carburetor adjustment
Cutting head bound with grass
Dirty air filter
Old or Improperly Mixed Fuel
Improper carburetor adjustment
Cutting head bound with grass
Cutting head out of line
Inner reel bound up
Cutting head dirty
Line welded
Line twisted when refilled
Not enough line is exposed
Turn switch to ON
Fill fuel tank
Press primer bulb fully and slowly 5-7 times
Use starting procedure with choke lever in the RUN position Pg. 16
Drain fuel tank / Add fresh fuel mixture
Replace or clean the spark plug
Replace or clean the air filter
Drain fuel tank / Add fresh fuel mixture
Adjust per instruction Pg. 25
Drain fuel tank / Add fresh fuel mixture
Take to an authorized service dealer for carburetor adjustment
Stop the engine and clean the cutting attachment
Clean or replace the air filter
Drain fuel tank / Add fresh fuel mixture
Take to an authorized service dealer for carburetor adjustment
Stop the engine and clean cutting attachment
Refill with new line
Replace the inner reel
Clean inner reel and outer spool
Disassemble, remove the welded section and rewind the line
Disassemble and rewind the line
Push the Bump Knob and pull out line until 4 in. (102 mm.) of line is outside of the cutting attachment
PROBLEM CAUSE ACTION
SPECIFICATIONS
29
ENGINE
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-Cooled, 2-Cycle
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 in. (31.75 mm.)
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 cu. in. (31 cc.)
Clutch Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal
Operating RPM (Trimmer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6100-7300 rpm
Operating RPM (Cutting Blade) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8500-9500 rpm
Idle Speed RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2800-3900 rpm
Ignition Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slide Switch
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.020 in. (0.5 mm.)
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel/Oil Mixture
Fuel/Oil Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32:1
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diaphragm, All-Position
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto Rewind
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Baffled with Guard
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Spring Return
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 oz. (530 ml.)
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HD Polyethylene
DRIVE SHAFT & CUTTING ATTACHMENT
Drive Shaft Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steel Tube
Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finger-Tip Trigger
Unit Weight (No fuel, with cutting attachment, cutting attachment shield and J handle) 14 lbs. (6.4 kg.)
Cutting Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . 4-Tooth Cutting Blade, Dual String Cutting Head
Line Spool Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 in. (101.6 mm.)
Trimming Line Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.095 in. (2.41 mm.)
Cutting Path Diameter, Cutting Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 in. (45.7 cm.)
Cutting Path Diameter, Cutting Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Inches (204 mm.)
Shoulder Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Quick-Snap
NOTES
30
31
The California Air Resources Board and Ryobi Outdoor Products (ROP), are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the State's stringent anti-smog standards. ROP must warrant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, ROP will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
The 1995 and later small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by ROP.
OWNER'S WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your operator's manual. ROP recommends that you retain all receipts covering maintenance on your small off-road engine, but ROP cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that ROP may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to a Ryobi Authorized Service Center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should call 1-800-345-8746.
MANUFACTURER'S WARRANTY COVERAGE:
The warranty period begins on the date the engine or equipment is delivered to the retail purchaser.
The manufacturer warrants to the initial owner and each subsequent purchaser, that the engine is free from defects in material and workmanship which cause the failure of a warranted part for a period of two years.
Repair or replacement of warranted part will be performed at no charge to the owner at an Authorized Ryobi Service Center. For the nearest location, please contact Ryobi at: 1-800-345-8746.
Any warranted part which is not scheduled for replacement, as required maintenance which is scheduled only for regular inspection to the effect of "Repair or replace as necessary" is warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part.
The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an Authorized Ryobi Service Center.
The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
Failures caused by abuse, neglect or improper maintenance are not covered under warranty.
The use of add-on or modified parts can be grounds for disallowing a warranty claim. The manufacturer is not liable to cover failures or warranted parts caused by the use of add-on or modified parts.
In order to file a claim, go to your nearest Authorized Ryobi Service Center. Warranty services or repairs will be provided at all Authorized Ryobi Service Centers.
Any manufacturer approved replacement part may be used in the performance of any warranty maintenance or repair of emission related parts and will be provided without charge to the owner. Any replacement part that is equivalent in performance or durability may be used in non-warranty maintenance or repair and will not reduce the warranty obligations of the manufacturer.
The following components are included in the emission related warranty of the engine, air filter, carburetor, primer, fuel lines, fuel pick up/fuel filter, ignition module, spark plug and muffler.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
RYOBI OUTDOOR PRODUCTS warrants each new RYOBI Product for two (2) years according to the following terms.
This warranty extends to the original retail purchaser only and commences on the date of original retail purchase.
Any part of the RYOBI Product manufactured or supplied by RYOBI and found in the reasonable judgement of RYOBI to be defective in material or workmanship will be repaired or replaced by an authorized RYOBI service dealer without charge for parts and labor.
The RYOBI Product including any defective part must be returned to an authorized service dealer within the warranty period. The expense of delivering the RYOBI Product to the dealer for warranty work and the expense of returning it back to the owner after repair or replacement will be paid for by the owner. RYOBIs responsibility in respect to claims is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any RYOBI Product. Proof of purchase will be required by the dealer to substantiate any warranty claim. All warranty work must be performed by an authorized RYOBI service dealer.
This warranty is limited to ninety (90) days from the date of original retail purchase for any RYOBI Product that is used for rental or commercial purposes, or any other income-producing purpose.
This warranty does not cover any RYOBI Product that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the RYOBI Operator’s Manual. This warranty does not apply to any damage to the RYOBI Product that is the result of improper maintenance or to any RYOBI Product that has been altered or modified so as to adversely affect the product's operation, performance or durability or that has been altered or modified so as to change its intended use. The warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which are either incompatible with the RYOBI Product or adversely affect its operation, performance or durability.
In addition, this warranty does not cover: A. Tune-ups - Spark Plugs, Carburetor
Adjustments, Filters
B. Wear items - Bump Knobs, Outer Spools,
Cutting Line, Inner Reels, Starter Pulley, Starter Ropes, Drive Belts
RYOBI reserves the right to change or improve the design of any RYOBI Product without assuming any obligation to modify any product previously manufactured.
ALL IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE TWO (2) YEAR WARRANTY PERIOD OR NINETY (90) DAYS FOR PRODUCTS USED FOR ANY COMMERCIAL PURPOSE. ACCORDINGLY, ANY SUCH IMPLIED WARRANTIES INCLUDING MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE, ARE DISCLAIMED IN THEIR ENTIRETY AFTER THE EXPIRATION OF THE APPROPRIATE TWO-YEAR OR NINETY DAY WARRANTY PERIOD. RYOBIS OBLIGATION UNDER THIS WARRANTY, IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS, AND ROP DOES NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME FOR THEM ANY OTHER OBLIGATION. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
RYOBI ASSUMES NO RESPONSIBILITY FOR INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES INCLUDING, BUT NOT LIMITED TO EXPENSE OF RETURNING THE RYOBI PRODUCT TO AN AUTHORIZED SERVICE DEALER AND EXPENSE OF DELIVERING IT BACK TO THE OWNER, MECHANICS TRAVEL TIME, TELEPHONE OR TELEGRAM CHARGES, RENTAL OF A LIKE PRODUCT DURING THE TIME WARRANTY SERVICE IS BEING PERFORMED, TRAVEL, LOSS OR DAMAGE TO PERSONAL PROPERTY, LOSS OF REVENUE, LOSS OF USE OF THE PRODUCT, LOSS OF TIME, OR INCONVENIENCE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
This warranty applies to all RYOBI Products manufactured by RYOBI and sold in the United States and Canada.
To locate your nearest service dealer dial 1-800-345-8746 in the United States or 1-800-265-6778 in Canada.
RYOBI OUTDOOR PRODUCTS
550 N. 54th Street
Chandler, AZ 85226 U.S.A.
RYOBI CANADA INC.
275 Industrial Rd
Cambridge, Ontario N1R 6K2 CANADA
LIMITED TWO-YEAR WARRANTY
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
FOR QUESTIONS CALL 1-800-345-8746 IN U.S.
OR 1-800-265-6778 IN CANADA
OPERATORS MANUAL PART NO. 182091 REV. A (7714) PRINTED IN U.S.A. 9/98
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