Ryobi 769-004142-TBGC-TROYBILT User Manual
Cultivator
TBGC
Operator’s Manual
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
MTD SOUTHWEST INC, Chandler, AZ 85226-2434
P/N 769-00414 (9/02)
PRINTED IN USA
TABLE OF CONTENTS
2
I. Rules for Safe Operation . . . . . . . . . . . . . . . . . . . 3-6
A. Important Safety Information . . . . . . . . . . . . . . 3-4
B. Safety and International Symbols . . . . . . . . . . . . 5
C. Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
II. Operating Instructions . . . . . . . . . . . . . . . . . . . . . 7-8
A. Assembling the Coupler . . . . . . . . . . . . . . . . . . . 7
B. Operating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
III. Maintenance and Repair Instructions . . . . . . . . 9-10
A. Tine Removal and Replacement . . . . . . . . . . . . . 9
B. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C.Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D.Accessories/Replacement Parts . . . . . . . . . . . . 10
IV. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
V. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CONTENTS OF CARTON
This unit should consist of the following:
• TBGC Cultivator Add-On
• Hanger
•Operator's Manual
• Product Registration Card
NOTE: This product has been rated for use on both gas
and electric powerheads.
THANK YOU
Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful
service. You will find it to be a great labor-saving device.
This operator’s manual provides you with easy-tounderstand operating instructions. Read the whole
manual and follow all the instructions to keep your new
outdoor power tool in top operating condition.
PRODUCT REFERENCES, ILLUSTRATIONS AND
SPECIFICATIONS
All information, illustrations and specifications in this
manual are based on the latest product information
available at the time of printing. We reserve the right to
make changes at any time without notice.
Copyright ©2002 MTD SOUTHWEST INC
All Rights Reserved.
Troy-Bilt
®
is a registered trademark of
MTD SOUTHWEST INC
SERVICE INFORMATION
Service on this unit both within and after the
warranty period should be performed only by an
authorized and approved service dealer.
Dial:
• 1-330-558-7220
Or
• 1-866-840-6483 to obtain the listing of the
authorized service dealer nearest you.
DO NOT RETURN THE UNIT TO THE RETAILER.
NOTE: PROOF OF PURCHASE WILL BE
REQUIRED FOR WARRANTY SERVICE.
Make sure this manual is carefully read and understood
before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE US
PATENTS. OTHER PATENTS PENDING.
INTRODUCTION
Read the Operator’s Manual(s) and follow all
warnings and safety instructions. Failure to do
so can result in serious injury to the operator
and/or bystanders.
WARNING!
• Always stop the engine and allow it to cool before filling
the fuel tank. Never remove the cap of the fuel tank, or
add fuel, when the engine is hot. Never operate the unit
without the fuel cap securely in place. Loosen the fuel
tank cap slowly to relieve any pressure in the tank.
•Mix and add fuel in a clean, well-ventilated area
outdoors where there are no sparks or flames. Slowly
remove the fuel cap only after stopping engine. Do not
smoke while fueling or mixing fuel. Wipe up any spilled
fuel from the unit immediately.
• Avoid creating a source of ignition for spilled fuel. Do
not start the engine until fuel vapors dissipate.
• Move the unit at least 30 feet (9.1 m) from the fueling
source and site before starting the engine. Do not
smoke. Keep sparks and open flames away from the
area while adding fuel or operating the unit.
• Never start or run the unit inside a closed room or
building. Breathing exhaust fumes can kill. Operate this
unit only in a well ventilated area outdoors.
SPECIAL SAFETY WARNINGS FOR ELECTRIC
POWERHEADS AND CULTIVATORS
• CORD SETS: Make sure your cord set is in good
condition. When using a cord set, be sure to use a
cord that is heavy enough to carry the current that your
unit will draw. An undersized cord set will cause a drop
in line voltage resulting in loss of power and
overheating. See the operator’s manual for the unit that
will power this add-on for the recommended cord size.
READ ALL INSTRUCTIONS
BEFORE OPERATING
• Carefully read and understand the operator's manual
of the unit that powers this attachment.
• Read this operating instruction manual carefully. Be
thoroughly familiar with the controls and the proper use
of the equipment. Know how to stop the unit and
disengage the controls quickly.
• Do not operate this unit when tired, ill, or under the
influence of alcohol, drugs, or medication.
• Never allow children to operate the equipment. Never
allow adults unfamiliar with the instructions to use the
unit. Never allow adults to operate the equipment
without proper instruction.
• All guards and safety attachments must be installed
properly before operating the unit.
• Inspect the unit before use. Ensure the tines are
installed correctly and secure.
• Clear the area to be cultivated before each use.
Remove all objects such as rocks, broken glass, nails,
wire, or string which can be thrown or become
entangled in the cultivator attachment.
SPECIAL SAFETY WARNINGS FOR GAS
POWERHEADS AND CULTIVATORS
• Store fuel only in containers specifically designed and
approved for the storage of such materials.
RULES FOR SAFE OPERATION
3
• IMPORTANT SAFETY INFORMATION •
DANGER:
Failure to obey a safety warning will
result in serious injury to yourself or to others.
Always follow the safety precautions to reduce
the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning
can result in injury to yourself and others.
Always follow the safety precautions to
reduce the risk of fire, electric shock, and
personal injury.
CAUTION: Failure to obey a safety warning
may result in property damage or personal
injury to yourself or to others. Always follow
the safety precautions to reduce the risk of
fire, electric shock, and personal injury.
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their
explanations, deserve your careful attention and
understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give
are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates
danger, warning, or caution. Attention is
required in order to avoid serious personal
injury. May be used in conjunction with other
symbols or pictographs.
NOTE: Advises you of information or instructions vital
to the operation maintenance of the equipment.
WARNING: Gasoline is highly flammable, and
its vapors can explode if ignited. Take the
following precautions:
WARNING: When using the unit, the safety
rules must be followed. For your own safety
and that of bystanders, please read these
instructions before operating the unit. Please
keep the instructions safe for later use.
WARNING: To reduce the risk of electrical
shock, use only extension cords approved for
outdoor use, such as an extension cord of
cord type SW-A, SOW-A, STW-A, STOW-A,
SJW-A, SJOW-A, SJTW-W or SJTOW-A.
Extension cords are available from your local
retailer. Use only round-jacketed extension
cords approved for outdoor use.
RULES FOR SAFE OPERATION
4
• Inspect all extension cords and the unit power connection
periodically. Look closely for deterioration, cuts or cracks
in the insulation. Also inspect the connections for damage.
Replace the cords if any defects or damage appear.
• Prevent disconnection of the cultivator powerhead
from extension cord during operation by using a plugreceptacle retaining strap, connector, or by making a
knot as shown below:
• Avoid dangerous environments. Never operate your unit
in damp or wet conditions. Moisture is a shock hazard.
•
Do not use the unit in the rain. Do not use in or around water.
• Do not handle the plug or unit with wet hands or
standing on any wet surfaces.
• Do not leave the unit plugged in when not in use, changing
attachments or add-ons, or while being serviced.
WHILE OPERATING
• Keep bystanders, especially children and pets, at least
50 ft (15 m) away.
• Wear safety glasses or goggles that are marked as
meeting ANSI Z87.1 standards, and ear/hearing
protection when operating this unit. Wear a face or
dust mask if the operation is dusty.
• Wear heavy, long pants, boots, gloves and a long sleeve
shirt. Do not wear loose clothing, jewelry, short pants,
sandals or go barefoot. Secure hair above shoulder level.
• Use the unit only in daylight or good artificial light.
•
Use the right tool. Only use this tool for the purpose intended.
• Do not force unit. It will do the job better and with less
likelihood of injury at a rate for which it was designed.
• Use extreme caution when reversing or pulling the unit
towards you.
•
Do not overreach, take extra care when working on steep
slopes or inclines. Always keep proper footing and balance.
• Always hold the unit with both hands when operating.
Keep a firm grip on both the front and rear handle or grips.
• Keep hands, face, and feet at a distance from all moving
parts. Do not touch or try to stop the tines when they are
rotating. Do not operate without guards in place.
• Do not operate the engine faster than the speed
needed to do the job. Do not run the engine at high
speed when not in use.
• Always stop the engine/motor when operation is
delayed or when walking from one location to another.
• Stop the engine/motor for maintenance, repair, to
install or remove the tines. The unit must be stopped
and the tines no longer turning to avoid injury.
• The tines become very sharp from use. Always wear
heavy gloves when handling, removing, installing or
cleaning the tines.
• If you strike or become entangled with a foreign object,
stop the engine/motor immediately and check for
damage. Have any damage repaired before attempting
further operations.
•Stop the unit IMMEDIATELY if you feel excessive
vibration. Vibration is a sign of trouble. Inspect thoroughly
for loose nuts, bolts or damage before continuing. Repair
or replace affected parts as necessary.
• Stop and switch the unit to off for maintenance, repair,
or for changing add-ons or other attachments.
•
Keep unit clean of vegetation and other materials. They may
become lodged between the tines and gearbox or guard.
• Use only genuine factory replacement parts and
accessories for this unit. These are available from
your authorized service dealer. Use of any unauthorized
parts or accessories could lead to serious injury to the
user or damage to the unit, and void your warranty.
MAINTENANCE AND STORAGE
• Allow the unit to cool before storing or transporting. Be
sure to secure the unit while transporting.
• Store the unit in a locked up and dry or high and dry
place to prevent unauthorized use or damage, out of
the reach of children.
• Clean the tines with a hose and water. Wipe the tines
with a light machine oil to prevent rust.
• Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and free from debris.
Clean after each use.
• Keep these instructions. Refer to them often and use
them to instruct other users. If you loan someone this
unit, also loan them these instructions.
• Only qualified personnel should perform any repairs
or maintenance procedures that are not described
in this manual.
• Check shear bolts, engine mounting bolts and other
bolts at frequent intervals for proper tightness to be
sure the equipment is in safe working condition.
• Inside a building store the machine away from ignition
sources. Allow the engine to cool before storing in any
enclosure.
• Always refer to the Operator’s Manual instructions for
important details if the cultivator is to be stored for an
extended period.
• Do not attempt to repair the machine unless you have
the proper tools, and instructions for disassembly and
repair of the machine.
SAVE THESE INSTRUCTIONS
Extension
Cord
Cultivator
Cord
Cultivator
Cord
Extension
Cord
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning, or caution. May be used in conjunction with other symbols or
pictographs.
•WARNING - READ OPERATOR'S MANUAL
Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can
result in serious injury to the operator and/or bystanders.
• WEAR EYE AND HEARING PROTECTION
WARNING: The operation of any power tool can be the source of thrown objects and loud noise
which can cause severe eye injury and hearing loss. Always wear safety glasses or goggles eye
protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use a full face
shield when needed.
• KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m) from the
operating area.
• THROWN OBJECTS CAN CAUSE SEVERE INJURY
WARNING: Do not operate unit without proper attachments and guards in place.
• GARDEN CULTIVATORS – ROTATING TINES CAN CAUSE SEVERE INJURY
WARNING: Stop the engine/motor and allow the tines to stop before installing or removing tines,
or before cleaning or performing any maintenance. Keep hands and feet away from rotating tines.
5
RULES FOR SAFE OPERATION
6
RULES FOR SAFE OPERATION
KNOW YOUR UNIT
APPLICATIONS
With Cultivator Add-On:
• Cultivating sod and light soil. Also for cultivating in
garden areas, around trees, etc.
Hanger
Shaft Housing
Gearbox
Tines
Tine Guard
Clevis Pin Clips
7
OPERATING INSTRUCTIONS
The cultivator add-on should be installed with the release
button in the primary hole.
Check Flex Shaft Engagement Prior to Using
1. Start the unit.
2. Briefly engage and release the trigger.
3. Check that add-on is operating.
4. If the add-on is not operating, remove add-on and
repeat steps for installing the add-on.
5. Recheck operation of add-on attachment.
4. Turn the knob clockwise to tighten (Fig. 3).
ASSEMBLING THE COUPLER
The following Troy-Bilt Add-Ons are also available for your unit:
Blower/Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . TBBV
Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . TBHS
Edger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBLE
Straight Shaft Trimmer . . . . . . . . . . . . . . . . . . . . . . TBSS
Snow Thrower . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBST
Turbo Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBTB
Tree Pruner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TBTP
Removing the add-on:
1. Turn the knob counterclockwise to loosen (Fig. 1).
2. Press and hold the release button (Fig. 1).
3. While firmly holding the upper shaft housing, pull the
garden cultivator Add-On out of the coupler (Fig. 2).
Installing the add-on:
NOTE: To make installing or removing the Add-On easier,
place the unit on the ground or on a work bench.
1. Remove the hanger from the top of the shaft housing.
2. Turn knob counterclockwise to loosen (Fig. 1).
3. While firmly holding the add-on, push it straight into
the coupler (Fig. 2).
Fig. 1
Coupler
Release Button
Guide Recess
Knob
Primary Hole
Upper Shaft
Housing
Coupler
NOTE: Aligning the release button with the guide recess
will help installation (Fig. 1).
Fig. 2
Fig. 3
Knob
Lower Shaft
Housing
Release Button
Knob
ClockwiseCounterclockwise
WARNING: To avoid serious personal injury
and damage to the unit, shut unit off before
removing or installing add-ons.
WARNING: Read and understand operator’s
manual for unit to be used with this add-on
prior to operation.
CAUTION: The add-ons with the coupler
system is to be used in the primary hole only.
Using the wrong hole could lead to personal
injury or damage to the unit.
CAUTION: Lock the release button in the
primary hole (Fig. 2) and securely tighten the
knob before operating this unit.
OPERATING INSTRUCTIONS
8
OPERATING TIPS
1. Move the cultivator to the work area prior to starting
the engine/motor.
2. Start the unit.
3. With the engine running and the tines off the ground,
depress the throttle control to increase the engine
speed.
4. Holding both of the shaft and handle grips firmly,
slowly lower the cultivator until the tines make
contact with the ground (Figs. 4 & 5).
5. As cultivating action begins, pull back on the
cultivator so that the tines can penetrate the ground.
6. Once the ground has been broken, continue at a
moderate pace until you are familiar with the controls
and the handling of the cultivator.
Fig. 4
Fig. 5
WARNING: To prevent serious personal
injury, use extreme caution when reversing
or pulling the unit towards you.
WARNING: Dress properly to reduce the risk
of injury when operating this unit. Do not
wear loose clothing or jewelry. Wear eye and
ear/hearing protection. Wear heavy, long
pants, boots and gloves. Do not wear short
pants, sandals or go barefoot.
MAINTENANCE AND REPAIR INSTRUCTIONS
9
Clevis Pin Clip
Felt
Washers
Shaft
Felt Washers
Align Tips
R
R
L
L
Clevis Pin
Fig. 6
Fig. 7
TINE REMOVAL AND REPLACEMENT
All 4 tines should be replaced at the same time because
they will wear evenly through normal use. Work on one
side at a time.
1. Stop engine/motor before installing or removing
tines. Disconnect unit from the powerhead.
2. Remove the clevis pin clips and clevis pins (Fig. 6).
3. Remove the tines and felt washers from the shaft.
4. Clean and oil the shaft.
5. The tines are stamped with the letter "R" or "L" to
identified their position on each side of the gearbox
when facing the front of the unit.
6. Replace the tines and felt washers onto the shaft with
the hubs on the tines facing each other.
7. Ensure the tips on tines are aligned in the same
direction with each other before reinstalling the clevis
pins and pin clips (Fig. 7).
8. Repeat this procedure on the opposite side.
NOTE: When installed correctly, there will be an "R" and
"L" tine on each side of the gearbox and the tips
on the tines line up in the same direction. It is
important that the tines are installed correctly.
WARNING: To prevent serious personal
injury, always wear heavy gloves when
handling the tines.
10
MAINTENANCE AND REPAIR INSTRUCTIONS
STORAGE
• Check unit before storage to be sure the equipment is
in safe working condition.
• Stop the engine or motor.
• Store the unit indoors, in a dry and locked place, out of
the reach of children.
For gas powerhead units:
• Allow the unit to cool before storing in any enclosure.
• Drain fuel from unit. Never store the unit with fuel in the
fuel tank inside a building where ignition sources are
present such as hot water and space heaters, clothes
dryers, etc.
TRANSPORTING
• Allow the unit to cool before transporting.
• Secure the unit while transporting.
For gas powerhead units:
• Drain fuel from unit.
• Tighten fuel cap before transporting.
ACCESSORIES/REPLACEMENT PARTS
Tine Assembly (Left Outer and Right Inner) .791-182729
Tine Assembly (Left Inner and Right Outer) .791-182730
Tine Fastener Assembly . . . . . . . . . . . . . . . .791-147473
Use only original genuine factory replacement parts.
SPECIFICATIONS
CULTIVATOR ADD-ON
Operating Weight of Attachment: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 lbs. (4.65 kg)
Adjustable Tine Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6" to 10.25"
Steel Tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8"
11
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