Ryobi 720r User Manual

THANK YOU
Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator’s manual provides you with easy-to­understand operating instructions. Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition.
All information, illustrations and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
Copyright
©
2000 Ryobi Outdoor Products, Inc.
All Rights Reserved. Click-Link®is a registered trademark of Ryobi Outdoor
Products. Bump-Head™ is a trademark of Ryobi Outdoor
Products.
SplitLine™ is a trademark of Ryobi Outdoor Products.
SERVICE INFORMATION
Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer. Dial:
1-800-345-8746 or www.ryobi.com on the world wide
web for authorized service dealers in the United States
Or
• 1-800-668-1238 in Canada to obtain the listing of the
authorized service dealer nearest you.
DO NOT RETURN THE UNIT TO THE RETAILER. NOTE: PROOF OF PURCHASE WILL BE REQUIRED
FOR WARRANTY SERVICE.
Make sure this manual is carefully read and understood before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE US PATENTS, OTHER PATENTS PENDING.
A complete parts list can be viewed and printed by going to our web site, www.ryobi.com. Or, you can request a copy by calling 1-800-345-TRIM (1-800-345-8746). Please have the unit model and serial number when calling.
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INTRODUCTION TABLE OF CONTENTS
I. California Proposition 65 Warning: . . . . . . . . . . . . . . . 3
II. Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . 3-7
A. Important Safety Information . . . . . . . . . . . . . . . 4-5
B. Safety and International Symbols . . . . . . . . . . . 5-6
C. Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
III. Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . 8
A. Installing and Adjusting the D handle . . . . . . . . . . 8
B. Installing the Cutting Attachment Shield . . . . . . . . 8
IV. Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . . . 9
V. Starting/Stopping Instructions . . . . . . . . . . . . . . . . . 10
VI. Operating Instructions . . . . . . . . . . . . . . . . . . . . 11-13
A. Operating the Click-Link System . . . . . . . . . . . . . 11
B. Holding the Trimmer . . . . . . . . . . . . . . . . . . . . . . 12
C. Adjusting Trimming Line Length . . . . . . . . . . . . . 12
D. Tips for Best Trimming Results . . . . . . . . . . . . . . 12
E. Decorative Trimming . . . . . . . . . . . . . . . . . . . . . . 13
VII. Maintenance and Repair Instructions . . . . . . . . . 13-18
A. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 13
B. Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C. Installing a Prewound Reel . . . . . . . . . . . . . . . . . 15
D. Air Filter Maintenance . . . . . . . . . . . . . . . . . . . . . 16
E. Carburetor Adjustment . . . . . . . . . . . . . . . . . . . . 17
F. Replacing the Spark Plug . . . . . . . . . . . . . . . . . . 18
G. Accessories/Replacement parts . . . . . . . . . . . . . 18
H. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
I. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
J. Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . 18
VIII. Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . 19
IX. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
X. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CONTENTS OF CARTON
• Model 720r Trimmer with Bump Head Cutting Attachment
D-Handle and HardwareCutting Attachment Shield with Hardware
• Operator's Manual
• Product Registration Card
• Bottle of 2-Cycle Oil
This item will either be installed on the unit or in the
hardware pack
3
NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. All U.S. Forest
Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICE dealer to install the Accessory Part #182747 Spark Arrestor Kit.
Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.
FOR QUESTIONS, CALL 1-800-345-8746 IN U.S. OR 1-800-668-1238 in CANADA
SPARK ARRESTOR
WARNING!
DANGER: Failure to obey a safety warning
will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates
danger, warning, or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs.
NOTE: Advises you of information or instructions vital
to the operation or maintenance of the equipment.
RULES FOR SAFE OPERATION
CALIFORNIA PROPOSITION 65 WARNING:
WARNING
THE ENGINE EXHAUST FROM THIS
PRODUCT CONTAINS CHEMICALS
KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER, BIRTH DEFECTS
OR OTHER REPRODUCTIVE HARM.
RULES FOR SAFE OPERATION
4
• IMPORTANT SAFETY INFORMATION •
READ ALL INSTRUCTIONS
BEFORE OPERATING
• Read the instructions carefully. Be familiar with the controls and proper use of the unit.
• Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication.
• Children and teens under the age of 15 must not use the unit, except for teens guided by an adult.
• Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace cutting attachment parts that are cracked, chipped, or damaged in any way. Make sure the cutting attachment is properly installed and securely fastened. Be sure the cutting attachment shield is properly attached, and positioned as recommended. Failure to do so can result in personal injury to the operator and bystanders, as well as damage to the unit.
• Use only 0.080 inch (2.03 mm) diameter genuine Ryobi replacement line. Never use metal-reinforced line, wire, chain, or rope, etc. These can break off and become a dangerous projectile.
• Be aware of the risk of injury to the head, hands and feet.
• Clear the area to be cut before each use. Remove all objects such as rocks, broken glass, nails, wire, or string which can be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders and pets outside a 50 feet (15 m) radius; there still may be a risk to bystanders from thrown objects. Bystanders should wear eye protection. If you are approached, stop the engine and cutting attachment immediately.
• Squeeze the throttle control and check that it returns automatically to the idle position. Make all adjustments or repairs before using unit.
• This unit was not designed to be used as a brushcutter. Do not attach or operate this unit with any type of brushcutting blade or brushcutting attachment.
SAFETY WARNINGS FOR GAS TRIMMERS
WARNING: Gasoline is highly flammable, and its vapors
can explode if ignited. Take the following precautions:
• Store fuel only in containers specifically designed and approved for the storage of such materials.
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank, or add fuel, when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank.
• Add fuel in a clean, well-ventilated area outdoors where there are no sparks or flames. Slowly remove the fuel cap only after stopping engine. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately.
• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.
• Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke, keep sparks and open flames from the area while adding fuel or operating the unit.
WHILE OPERATING
• Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this unit only in a well ventilated area outdoors.
• Wear safety glasses or goggles that are marked as meeting ANSI Z87.1 standards, and ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty.
• Wear heavy, long pants, boots, gloves and a long sleeve shirt. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.
• The cutting attachment shield must always be in place while operating the unit. Do not operate unit without both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield.
• This unit has a clutch. The cutting attachment remains stationary when the engine is idling. If it does not, have the unit adjusted by an authorized service technician.
• Adjust the D-Handle to your size to provide the best grip.
• Be sure the cutting attachment is not in contact with anything before starting the unit.
• Use the unit only in daylight or good artificial light.
• Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and unit must be in a stable position while starting. See Starting/Stopping Instructions.
• Use the right tool. Only use this tool for the purpose intended.
• Do not overreach. Always keep proper footing and balance.
• Always hold the unit with both hands when operating. Keep a firm grip on both the front and rear handle or grips.
• Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the cutting attachment when it is rotating.
RULES FOR SAFE OPERATION
5
• Do not touch the engine, gear housing or muffler. These parts get extremely hot from operation. When turned off they remain hot for a short time.
• Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at high speed when not cutting.
• Always stop the engine when cutting is delayed or when walking from one cutting location to another.
• If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts.
• Stop and switch the engine to off for maintenance, repair, or for changing the cutting attachment or other attachments.
• Use only genuine Ryobi replacement parts and accessories for this unit. These are available from your authorized service dealer. Use of any non Ryobi parts or accessories could lead to serious injury to the user, or damage to the unit, and void your warranty.
• Keep unit clean of vegetation and other materials. They may become lodged between the cutting attachment and shield.
• To reduce fire hazard, replace faulty muffler and spark arrestor, keep the engine and muffler free from grass, leaves, excessive grease or carbon build up.
OTHER SAFETY WARNINGS
• Never store the unit, with fuel in the tank, inside a building where fumes may reach an open flame or spark.
• Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting.
• Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach of children.
• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage instructions.
• Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions.
SAVE THESE INSTRUCTIONS
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
•WARNING - READ OPERATOR'S MANUAL
Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.
• FOR SERVICE INFORMATION, CALL:
USA: 1-800-345-8746 CANADA: 1-800-668-1238
• WEAR EYE AND HEARING PROTECTION WARNING:
Thrown objects and loud noise can cause severe eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1 standards and ear protection when operating this unit.
RULES FOR SAFE OPERATION
6
SYMBOL MEANING
• KEEP BYSTANDERS AWAY WARNING:
Keep all bystanders, especially children and pets, at least 50 feet (15 m)
from the operating area.
• PRIMER BULB
Push primer bulb, fully and slowly, 5 to 7 times.
• UNLEADED FUEL
Always use clean, fresh unleaded fuel.
• OIL
Refer to operator's manual for the proper type of oil.
• THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY WARNING:
Do not operate without the cutting attachment shield in place.
Keep away from the rotating cutting attachment.
• ON/OFF STOP CONTROL
ON / START / RUN
• ON/OFF STOP CONTROL
OFF OR STOP
• HOT SURFACE WARNING
Do not touch a hot muffler, gear housing or cylinder. You may get burned. These parts get extremely hot from operation. When turned off they remain hot for a short time.
• SHARP BLADE
WARNING: Sharp blade on cutting attachment shield. To prevent serious injury, do not
touch line cutting blade.
• CHOKE CONTROL
A • FULL choke position. B • PARTIAL choke position. C • RUN position.
• DO NOT USE BLADES
WARNING: To prevent serious personal injury, do not attach or operate the
unit with any type of blade.
WARNING: The operation of any power tool can cause foreign objects to be thrown into your eyes. This can lead to severe eye damage. Before commencing power tool operation, always wear safety glasses or goggles that are marked as meeting ANSI Z87.1 standards, and a full face shield when needed.
RULES FOR SAFE OPERATION
7
RULES FOR SAFE OPERATION
8
OIL AND FUEL INFORMATION
9
WARNING: Gasoline is extremely
flammable. Ignited Vapors may explode. Always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames at a distance from the area.
WARNING: Remove fuel cap slowly to avoid
injury from fuel spray. Never operate the unit without the fuel cap securely in place.
WARNING: Add fuel in a clean, well
ventilated area outdoors. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors dissipate.
NOTE: Dispose of the old fuel/oil mix in accordance to
Federal, State, and Local regulations.
OIL AND FUEL MIXING INSTRUCTIONS
Old and/or improperly mixed fuel are the main reasons for the unit not running properly. Be sure to use fresh, clean unleaded fuel. Follow the instructions carefully for the proper fuel/oil mixture.
Definition of Blended Fuels
Today's fuels are often a blend of gasoline and oxygenates such as ethanol, methanol or MTBE (ether). Alcohol-blended fuel absorbs water. As little as 1% water in the fuel can make fuel and oil separate. It forms acids when stored. When using alcohol-blended fuel, use fresh fuel (less than 60 days old).
Using Blended Fuels
If you choose to use a blended fuel, or its use is unavoidable, follow recommended precautions.
• Always use fresh fuel mix per your operator's manual.
• Always agitate the fuel mix before fueling the unit.
• Drain the tank and run the engine dry before storing the unit.
Using Fuel Additives
The bottle of Ryobi 2-Cycle oil that came with your unit contains a fuel additive which will help inhibit corrosion and minimize the formation of gum deposits.It is recommended that you use only Ryobi 2-Cycle oil with this unit.
If unavailable, use a good 2-cycle oil designed for air-cooled engines along with a fuel additive, such as STA-BIL® Gas Stabilizer or an equivalent. Add 0.8 oz. (23 ml) of fuel additive per gallon of fuel according to the instructions on the container. NEVER add fuel additives directly to the unit's fuel tank.
CAUTION: For proper engine operation and
maximum reliability, pay strict attention to the oil and fuel mixing instructions on the 2-cycle oil container. Using improperly mixed fuel can severely damage the engine.
Thoroughly mix the proper ratio of 2-cycle engine oil with unleaded gasoline in a separate fuel can. Use a 32:1 fuel/oil ratio. Do not mix them directly in the engine fuel tank. See the table below for specific gas and oil mixing ratios.
NOTE: One gallon (3.8 liters) of unleaded gasoline mixed
with one 4 oz. (120 ml) bottle of RYOBI 2 CYCLE OIL makes a 32:1 fuel/oil ratio.
+
UNLEADED GAS RYOBI 2 CYCLE OIL
1 US. GALLON + 4.0 FL. OZ.
(3.8 LITERS) (120 ml)
1 LITER + 30 ml
MIXING RATIO - 32:1
STARTING/STOPPING INSTRUCTIONS
10
Fig. 5
Fig. 6
Fig. 7
OPERATING INSTRUCTIONS
11
CAUTION: The cutting attachment and
add-ons with the Click-Link® system are to be used in the primary hole unless stated otherwise in the specific add-ons operator’s manual. Using the wrong hole could lead to personal injury, or damage to the unit.
For edging when using the line head cutting attachment with Click-Link® models, lock the release button of the cutting attachment into the 90° edging hole or the 180°
edging hole (Fig. 10).
OPERATING THE CLICK-LINK®SYSTEM
The Click-Link®system enables the use of these optional add-ons.
Blower/Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . BV720r
Cultivator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GC720r
Edger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LE720r
Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . HS720r
Snow Thrower . . . . . . . . . . . . . . . . . . . . . . . . . . . ST720r
Straight Shaft Trimmer . . . . . . . . . . . . . . . . . . . . SS725r
Sweeper/Blower . . . . . . . . . . . . . . . . . . . . . . . . . SB720r
Tree Pruner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP720r
Turbo Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . TB720r
WARNING: Read and understand operator’s manual for add-on prior to operation.
Removing the Cutting Attachment or Add-Ons:
1. Turn the knob counterclockwise to loosen (Fig. 8).
2. Press and hold the release button (Fig. 8).
3. While firmly holding the upper shaft housing, pull the
cutting attachment or add-on straight out of the Click-Link®coupler (Fig. 9).
Installing the Cutting Attachment or Add-Ons:
WARNING: To avoid serious personal injury
and damage to the unit, shut unit off before removing or installing add-ons.
NOTE: To make installing or removing the add-on
easier, place the unit on the ground or on a work bench.
1. Turn knob counterclockwise to loosen (Fig. 8).
Fig. 8
Click-Link® Coupler
Release Button
Guide Recess
Knob
Primary Hole
Upper Shaft Housing
90˚ Edging Hole
Click-Link®Coupler
2. While firmly holding the add-on, push it straight into the Click-Link®coupler (Fig. 9).
NOTE: Aligning the release button with the guide recess
will help installation (Fig. 8).
3. Turn the knob clockwise to tighten (Fig. 10).
CAUTION: Lock the release button in the primary hole and securely tighten the knob before operating this unit.
Fig. 9
Fig. 10
Knob
180˚ Edging Hole
Lower Shaft Housing
Release Button
OPERATING INSTRUCTIONS
12
Each time the head is bumped, about 1 inch (25.4 mm) of trimming line is released. A blade in the cutting attachment shield will cut the line to the proper length if excess line is released.
For best results, tap the Bump Head™ on bare ground or hard soil. If line release is attempted in tall grass, the engine may stall. Always keep the trimming line fully extended. Line release becomes more difficult as the cutting line becomes shorter.
NOTE: Do not rest the Bump Head™ on the ground
while the unit is running .
CAUTION: Do not remove or alter the line cutting blade assembly. Excessive line length will make the clutch overheat. This may lead to serious personal injury or damage to the unit.
Some line breakage will occur from:
Entanglement with foreign matter
Normal line fatigue
Attempting to cut thick, stalky weeds
Forcing the line into objects such as walls or fence posts
TIPS FOR BEST TRIMMING RESULTS
Keep the cutting attachment parallel to the ground.
Do not force the cutting attachment. Allow the tip of the line to do the cutting, especially along walls. Cutting with more than the tip will reduce cutting efficiency and may overload the engine.
Cut grass over 8 inches (200 mm) by working from top to bottom in small increments to avoid premature line wear or engine drag.
Cut from left to right whenever possible. Cutting to the right improves the unit's cutting efficiency. Clippings are thrown away from the operator.
Slowly move the trimmer into and out of the cutting area at the desired height. Move either in a forward­backward or side-to-side motion. Cutting shorter lengths produces the best results.
Trim only when grass and weeds are dry.
The life of your cutting line is dependent upon;
Following the previous trimming techniques
What vegetation is being cut
Where it’s being cut
For example, the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree.
HOLDING THE TRIMMER
WARNING: Always wear eye, hearing, foot
and body protection to reduce the risk of injury when operating this unit.
Before operating the unit, stand in the operating position (Fig. 11). Check for the following:
The operator is wearing eye protection and proper clothing.
The right arm is slightly bent, and the hand is holding the shaft grip.
The left arm is straight, and the hand is holding the D-Handle.
The unit is at waist level.
The cutting attachment is parallel to the ground and easily contacts the vegetation to be cut without the operator having to bend over.
Fig. 11
ADJUSTING TRIMMING LINE LENGTH
The Bump Head™ cutting attachment allows you to release trimming line without stopping the engine. To release more line, lightly tap the cutting attachment on the ground (Fig. 12) while operating the trimmer at high speed.
NOTE: Always keep the trimming line fully extended.
Line release becomes more difficult as cutting line becomes shorter
Fig. 12
OPERATING INSTRUCTIONS
13
MAINTENANCE AND REPAIR INSTRUCTIONS
WARNING: To prevent serious injury, never
do maintenance or repairs with unit running. Always do maintenance and repairs on a cool unit. Disconnect spark plug wire to ensure the unit will not start.
NOTE: Some maintenance procedures may require
special tools or skills. If you are unsure about these procedures take your unit to an authorized service dealer.
MAINTENANCE SCHEDULE
These required maintenance procedures should be performed at the frequency stated in the table. They should also be included as part of any seasonal tune-up.
FREQUENCY MAINTENANCE REQUIRED REFER TO:
Before Starting Engine Fill fuel tank with correct oil and fuel mixture. Page 9 Every 10 Hours Clean and re-oil air filter. Page 16 Every 50 Hours Check spark plug condition and gap. Page 18
Fig. 13
DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all vegetation around trees, posts, fences, etc.
Rotate the whole unit so that the cutting attachment is at a 30° angle to the ground (Fig. 13).
MAINTENANCE AND REPAIR INSTRUCTIONS
14
Indexing Teeth
Fig. 16
Fig. 15
Fig. 17
Fig. 18
NOTE: Split-Line™ can only be used with the inner reel
with the slotted holes. Single line can be used on either type of inner reel. Use figure 17 to identify the inner reel you have.
NOTE: Always use the correct line length when installing
MAINTENANCE AND REPAIR INSTRUCTIONS
15
Fig. 20
Loop
Fig. 19
Split-Line™ Installation
8. Take approximately 12 feet (3.65 m) of new trimming line. Insert one end of the line through one of the two holes in the inner reel (Fig. 20). Pull the line through the inner reel until only about 4 inches is left out.
9. Insert the end of the line into the open hole in the inner reel and pull the line tight to make the loop as small as possible (Fig. 20).
10. Before winding, split the line back about 6 inches.
MAINTENANCE AND REPAIR INSTRUCTIONS
16
Fig. 24
Fig. 25
Fig. 26
4. Apply enough clean SAE 30 oil to lightly coat the filter (Fig. 26).
MAINTENANCE AND REPAIR INSTRUCTIONS
17
Fig. 28
CARBURETOR ADJUSTMENT
The idle speed of the engine is adjustable through the Air filter/Muffler cover (Fig. 28).
NOTE: Careless adjustments can seriously damage your
unit. An authorized service dealer should make carburetor adjustments.
Check Fuel Mixture
Old and/or improperly mixed fuel is usually the reason for the unit not running properly. Drain and refill the tank with fresh, properly mixed fuel prior to making any adjustments. Refer to Oil and Fuel Information Pg. 9.
Clean Air Filter
The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow and change the air/fuel mixture. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw. Refer to
Air Filter Maintenance Pg. 16. Adjust Idle Speed Screw
WARNING: The cutting attachment may be
spinning during idle speed adjustments. Wear protective clothing and observe all safety instructions to prevent serious personal injury.
NOTE: The cutting attachment should not rotate when
the engine idles.
3. If the cutting attachment rotates when the engine
idles, turn the idle speed screw counterclockwise 1/8 of a turn at a time (as needed), to reduce idle speed.
Checking the fuel mixture, cleaning the air filter, and adjusting the idle speed screw should solve most engine problems.
If not and:
• The engine will not idle,
• The engine hesitates or stalls on acceleration,
• There is a loss of engine power, have the carburetor adjusted by an authorized service
dealer.
WARNING: When the unit is turned off make
sure the cutting attachment has stopped before the unit is set down to prevent serious personal injury.
Idle Speed Screw
6. Replace the air filter inside the air filter/muffler cover (Fig. 24).
NOTE: Operating the unit without the air filter and air
filter/muffler cover assembly, will VOID the warranty.
Reinstalling the Air filter/Muffler Cover
1. Place the air filter/muffler cover over the back of the carburetor and muffler.
NOTE: The choke lever must be in the PARTIAL choke
position (B) (Fig. 23) to install the air filter/muffler cover.
2. Insert the four (4) screws into the holes in the air filter/muffler cover (Fig. 23) and tighten.
Do not over tighten.
5. Squeeze the filter to spread and remove excess oil (Fig. 27).
Fig. 27
If after checking the fuel mixture and cleaning the air filter the engine still will not idle, adjust the idle speed screw as follows.
1. Start the engine and let it run about 2-3 minutes at a high speed (full throttle) to warm up. See Starting/Stopping Instructions, Pg. 10.
2. Release the throttle trigger and let the engine idle. If the engine stops, insert a small phillips or flat blade screwdriver into the hole in the air filter/muffler cover (Fig. 28). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed) until the engine idles smoothly.
MAINTENANCE AND REPAIR INSTRUCTIONS
18
REPLACING THE SPARK PLUG
Use a Champion RDJ7Y spark plug (or equivalent). The correct air gap is 0.020 inch (0.5 mm). Remove the plug after every 50 hours of operation and check its condition.
1. Stop the engine and allow it to cool. Grasp the plug wire firmly and pull it from the spark plug.
2. Clean around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.
3. Replace cracked, fouled or dirty spark plug. Set the air gap at 0.020 in. (0.5 mm) using a feeler gauge (Fig. 29).
CAUTION: Do not sand blast, scrape, or
clean electrodes. Grit in the engine could damage the cylinder.
4. Install a correctly gapped spark plug in the cylinder head. Tighten by turning the 5/8 inch socket clockwise until snug.
If using a torque wrench torque to;
110-120 in.•lb. (12.3-13.5 N•m). Do not over tighten.
ACCESSORIES/REPLACEMENT PARTS
2-Cycle Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147543
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610311
Replacement Line . . . . . . . . . . . . . . . . . . . . . . . . 610375
Replacement Line Cartridge . . . . . . . . . . . . . . . . 153577
Inner Reel Spring . . . . . . . . . . . . . . . . . . . . . . . . 610317
Outer Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153599
Inner Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610318
Bump Knob™ . . . . . . . . . . . . . . . . . . . . . . . . . . . 153066
Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180000
Shoulder Strap . . . . . . . . . . . . . . . . . . . . . . . . . . 682075
These replacement parts can be purchased from your local authorized dealer.
0.020 in.
(0.5 mm)
Fig. 29
CLEANING
WARNING: To avoid serious personal injury,
always turn your trimmer off and allow it to cool before you clean or do any maintenance on it.
Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth.
STORAGE
• Never store the unit with fuel in the tank where fumes may reach an open flame or spark.
• Allow the engine to cool before storing.
• Store the unit locked up to prevent unauthorized use or damage.
• Store the unit in a dry, well ventilated area.
• Store the unit out of the reach of children.
LONG TERM STORAGE
If the unit will be stored for an extended time, use the following storage procedure.
1. Drain all fuel from the fuel tank and drain into a
container with the same 2-cycle fuel mixture. Do not use fuel that has been stored for more than 60 days. Dispose of the old fuel/oil mix in accordance to Federal, State, and Local regulations.
2. Start the engine and allow it to run until it stalls.
This ensures that all fuel has been drained from the carburetor.
3. Allow the engine to cool. Remove the spark plug
and put 1 oz. (30 ml) of any high quality motor oil or 2-cycle oil into the cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug.
NOTE: Remove the spark plug and drain all of the oil
from the cylinder before attempting to start the trimmer after storage.
4. Thoroughly clean the unit and inspect for any loose
or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. The unit is ready for storage.
TRANSPORTING
• Allow the engine to cool before transporting.
• Secure the unit while transporting.
• Drain fuel from unit.
• Tighten fuel cap before transporting.
TROUBLESHOOTING
19
CAUSE ACTION
Cutting attachment bound with grass Stop the engine and clean cutting attachment Cutting attachment out of line Refill with new line Inner reel bound up Replace the inner reel Cutting head dirty Clean inner reel and outer spool Line welded Disassemble, remove the welded section
and rewind the line Line twisted when refilled Disassemble and rewind the line Not enough line is exposed Push the Bump Knob and pull out line until
4 inches (102 mm) of line is outside of the
cutting attachment
CAUSE ACTION
Old or improperly mixed fuel Drain gas tank / Add fresh fuel mixture Improper carburetor adjustment Take to an authorized service dealer for
carburetor adjustment
CAUSE ACTION
On/Off Stop Control is in OFF position Turn On/Off Stop Control to ON Empty fuel tank Fill fuel tank with properly mixed fuel Primer bulb wasn't pressed enough Press primer bulb fully and slowly 5-7 times Engine flooded Use starting procedure with choke lever in the
RUN position, Pg. 9 Old or improperly mixed fuel Drain gas tank / Add fresh fuel mixture Fouled spark plug Replace or clean the spark plug
ENGINE WILL NOT START
ENGINE WILL NOT IDLE
ENGINE WILL NOT ACCELERATE
ENGINE LACKS POWER OR STALLS WHEN CUTTING
CAUSE ACTION
Air Filter is Plugged Replace or clean the air filter Old or improperly mixed fuel Drain gas tank / Add fresh fuel mixture Improper carburetor adjustment Adjust per instruction Pg. 17
CAUSE ACTION
Old or improperly mixed fuel Drain gas tank / Add fresh fuel mixture Improper carburetor adjustment Take to an authorized service dealer for
carburetor adjustment Cutting attachment bound with grass Stop the engine and clean the cutting attachment Dirty air filter Clean or replace the air filter
CUTTING ATTACHMENT WILL NOT ADVANCE LINE
If further assistance is required, contact your authorized service dealer.
CAUSE ACTION
Oil in cutting head Clean the cutting attachment
CUTTING LINE ADVANCES UNCONTROLLABLY
SPECIFICATIONS
20
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-Cooled, 2-Cycle
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 in. (31.75 mm)
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 cu in. (31 cc)
Clutch Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal
Idle Speed RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,800-3,600 rpm
Operating RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,200-8,300 rpm
Ignition Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slide Switch
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.020 in. (0.5 mm)
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel/Oil Mixture
Fuel/Oil Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32:1
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diaphragm, All-Position
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto Rewind
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Baffled with Guard
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Spring Return
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 oz. (355 ml)
ENGINE
DRIVE SHAFT and CUTTING ATTACHMENT
Drive Shaft Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steel Tube, Click-Link
Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finger-Tip Trigger
Unit Weight (No fuel, with cutting attachment, cutting attachment shield and D-handle) . . . . . . . . 12.5 lbs. (5.67 kg)
Cutting Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual String Cutting Head
Line Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bump Line Releaser
Line Spool Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 inches (76.2 mm)
Trimming Line Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.080 inches (2.03 mm)
Cutting Path Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 inches (38.1 cm)
NOTES
21
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