Ryobi 4950301 User Manual

OPERATOR'S MANUAL
ROUTER MOUNTING KIT 4950301
(FOR USE WITH BT3000 AND BT3100 TABLE SAWS)
Your new router mounting kit has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Rules for Safe Operation ............................................................................................................................................3-4
Unpacking......................................................................................................................................................................5
Tools Needed.................................................................................................................................................................5
Loose Parts ...................................................................................................................................................................6
Assembly ..................................................................................................................................................................7-10
Router Mounting .....................................................................................................................................................11-12
Operation.....................................................................................................................................................................12
Exploded View and Repair Parts List .....................................................................................................................14-15
Warranty, Parts and Service ........................................................................................................................................16
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RULES FOR SAFE OPERATION
Safe operation of this accessory requires that you read and understand this operator's manual, the operator’s manual for the table saw and all labels affixed to the tool.
READ ALL INSTRUCTIONS
KNOW YOUR ACCESSORY. Read the operator's manual carefully. Learn the product's applications and limitations as well as the specific potential hazards related to this product.
KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw while operating.
ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-resis- tant lenses; they are NOT safety glasses.
DO NOT USE THIS PRODUCT WITH OTHER EQUIP­MENT OR FOR OTHER PURPOSES.
ALWAYS DISCONNECT THE SAW FROM THE POWER SUPPLY BEFORE ASSEMBLING THIS KIT. Make sure
the switch is off when reconnecting the saw to a power supply.
BEFORE MAKING A CUT, BE SURE ALL ADJUST­MENTS ARE SECURE.
DO NOT USE AWKWARD HAND POSITIONS.
KEEP FINGERS away from the cutter; use fixtures when
necessary.
ALWAYS USE THE DUST COVER for overhead guard- ing.
DO NOT REMOVE JAMMED CUT OFF PIECES UNTIL
the switch is off, the cutter has stopped, and the tool has been disconnected from the power source.
HOLD WORKPIECE FIRMLY AGAINST THE TABLE.
UNUSED SAW MAY CAUSE PERSONAL INJURY. Dis-
connect the motor cord from the receptacle on your saw and plug the router power cord into the receptacle. Always use the saw's master switch to turn the router ON and OFF.
NEVER USE A ROUTER BIT larger in diameter than the opening in the router mounting plate.
DO NOT MAKE ADJUSTMENTS until the switch is off, the cutter has come to a complete stop, and the tool has been disconnected from the power source.
FEED WORKPIECE AGAINST ROTATION OF THE CUTTER.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct other users. If you loan someone this product, also loan these instructions.
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RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning or caution. May be used in conjunction with
other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
NO HANDS: Failure to keep your hands away from the blade will result in serious personal injury.
WET CONDITIONS ALERT: Do not expose to rain or use in damp locations.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
Page 4
UNPACKING
WARNING:
Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this tool.
INTRODUCTION
This kit gives you the capability of mounting a router on the accessory table of your saw. A router mounted on the accessory table will provide expanded capabilities for making rabbets, grooves, chamfers, dovetails, and mortise and tenon joints.
The additional versatility gained from use of this kit will turn your table saw into a remarkable wood-shaping center.
NOTE:
This router kit has been specifically designed for use with Ryobi Routers Only. The hole pattern on the mounting plate has not been drilled to accommodate other routers.
WARNING:
Attempting to assemble the Router Mounting kit or to use in any way without obtaining any missing parts and installing them correctly, could result in an accident resulting in possible serious injury.
WARNING:
Unplug the power supply cord of your saw from the electrical outlet before you begin mounting this kit. It should remain disconnected until the mounting operation is complete, all attachments are installed properly, and they have been checked to make sure they are secure. Failure to unplug your saw could result in accidental starting causing possible serious personal injury.
INFORMATION
Remove the loose parts from the box. Make sure that all items listed in the loose parts list and shown in Figure 1 on page 6 are included.
Remove the loose parts from the box. Make sure that all items listed in the loose parts list are included.
Inspect all parts carefully to make sure no breakage or damage occurred during shipping.
If any parts are damaged or missing, please call 1-800-525-2579 for assistance.
WARNING:
If any parts are missing do not assemble the kit until the missing parts are replaced. Failure to do so could result in serious personal injury.
TOOLS NEEDED
Tools needed for assembly of this kit are a phillips screwdriver, two flat head screwdrivers, and an adjustable wrench.
NOTE: The adjustable wrench will be used to tighten the threaded post into one of the special 5/16 in. T-nuts provided.
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