Ryobi 4950300 User Manual
OPERATOR'S MANUAL
#4950300 ROUTER MOUNTING KIT
(FOR USE WITH THE BT3000 TABLE SAW)
CONGRATULATIONS AND THANK YOU FOR BUYING THIS RYOBI ROUTER MOUNTING KIT.
Your new #4950300 Router Mounting Kit has been designed for use with the RYOBI BT3000 Table Saw. It has
been engineered and manufactured to Ryobi’s high standards for dependability, ease of operation, and operator
safety. This kit gives you the capability of mounting a router on the accessory table of your BT3000. Properly cared
for, it will provide years of dependable, trouble-free performance.
SAVE THIS MANUAL FOR FUTURE REFERENCE
RULES FOR SAFE OPERATION
■ READ THESE INSTRUCTIONS THOROUGHLY
before assembling or using this router mounting kit.
■ READ THE INSTRUCTIONS AND RULES OF
SAFE OPERATION FOR THE BT3000 TABLE
SAW before operating your saw with this kit.
■ KEEP ASSEMBLY AREA AND WORK AREA
CLEAN. Cluttered areas and benches invite accidents.
■ ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasses have only impact-resistant lenses; they
are NOT safety glasses.
■ DO NOT USE THIS PRODUCT WITH OTHER
EQUIPMENT OR FOR OTHER PURPOSES.
■ ALWAYS DISCONNECT SAW FROM POWER
SUPPLY BEFORE ASSEMBLING THIS KIT. Make
sure switch is off when reconnecting saw to power
supply.
■ DO NOT MAKE ADJUSTMENTS until cutter
has come to a complete stop and tool has been
disconnected from power source.
■ FEED WORKPIECE AGAINST ROTATION OF
CUTTER.
■ DO NOT USE AWKWARD HAND POSITIONS.
■ KEEP FINGERS away from revolving cutter, use
fixtures when necessary.
■ WHENEVER POSSIBLE, always use dust cover
for overhead guarding.
■ DO NOT REMOVE JAMMED CUT OFF PIECES
UNTIL cutter has stopped and tool has been
disconnected from power source.
■ HOLD WORKPIECE FIRMLY AGAINST THE
TABLE.
■ UNUSED SAW MAY CAUSE PERSONAL INJURY.
Disconnect motor cord from the receptacle on your
saw and plug accessory power cord into the
receptacle. Always use the saw's master switch to
turn the accessory ON and OFF.
■ NEVER USE A ROUTER BIT larger in diameter
than the opening in the router mounting plate.
■ SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you
loan someone this accessory, loan them these
instructions also.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. May be used in conjunction
with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock, and personal
injury.
WARNING: Failure to obey a safety warning can
Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the
equipment.
result in serious injury to yourself or to others.
Page 2
UNPACKING
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review frequently for continuing safe operation
and instructing others who may use this tool.
Your new Router Mounting kit includes one mounting
plate, two guide fences with guide blocks, a guard/dust
cover with pivot assembly, five throat plates, plus the
necessary brackets and connecting hardware required
to mount a Ryobi Router to the accessory table of your
BT3000 table saw.
INTRODUCTION
As mentioned previously, this kit gives you the capability of mounting a router on the accessory table of your
BT3000. A router mounted on the accessory table will
provide expanded capabilities for making rabbets,
grooves, chamfers, dovetails, and mortise and tenon
joints.
The additional versatility gained from use of this kit will
turn your BT3000 table saw into a remarkable woodshaping center.
WARNING:
Attempting to assemble the Router Mounting kit or
to use in any way without obtaining any missing
parts and installing them correctly, could result in
an accident resulting in possible serious injury.
TOOLS NEEDED
Tools needed for assembly of this kit are a phillips
screwdriver, two slotted screwdrivers, and an
adjustable wrench.
Note: The adjustable wrench will be used to tighten the
threaded post into one of the special 5/16 in. T-nuts
provided.
WARNING:
Unplug the power supply cord of your BT3000 from
the electrical outlet before you begin mounting this
kit. It should remain disconnected until the mounting
operation is complete, all attachments are installed
properly, and they have been checked to make sure
they are secure. Failure to unplug your saw could
result in accidental starting causing possible serious
personal injury.
Note:
This router kit has been specifically designed for use
with Ryobi Routers Only. The hole pattern on the
mounting plate has not been drilled to accommodate
other routers on the market.
CHECKING PARTS
Separate all parts from packing materials. Check your
parts with the parts list on page 4. Refer to Figure 1 if
you are unsure about the description of any part. If any
parts are missing, delay assembly of this kit until you
have obtained the missing part(s).
Page 3
5/16 in.
WASHERS
LOOSE PARTS
THROAT PLATES
1/2 in. KNOB BOLTS
5/16 in. T-NUTS
POST
GUIDE FENCE
WITH GUIDE BLOCK
ROUTER
MOUNTING PLATE
TABLE
CLAMPING
BRACKET
3/4 in. KNOB BOLT
M8 SCREWS
5/16 in. WASHER
#10-32 SCREWS
SPACER
LIST OF LOOSE PARTS
Your #4950300 Router Mounting Kit includes the following parts:
DESCRIPTION QUANTITY
Guide Fence with Guide Block................................2
Knob Bolt (5/16-18 x 1/2 in. for Guide Fence) ........4
5/16 in. Washer .......................................................5
5/16 in. T-Nut (Special) ...........................................6
Spacer ..................................................................... 1
Post ......................................................................... 1
Guard/Dust Cover with Pivot Assembly ..................1
Throat Plates ...........................................................5
GUARD/DUST COVER
WITH PIVOT ASSEMBLY
DESCRIPTION QUANTITY
Router Mounting Plate............................................. 1
Table Clamping Bracket.......................................... 1
Knob Bolt (#5/16-18 x 3/4 in. for Table Clamp) ...... 1
Screw (M8 x 24 mm flat head) ................................ 4
Screw (#10-32 x 1/2 in. flat head) ........................... 3
Screw (#5/16-18 x 3/4 in. flat head) ........................3
Screw (#1/4-20 x 1/2 in. flat head) ..........................4
Page 4
#5/16-18 SCREWS
#1/4-20 SCREWS
Fig. 1
ASSEMBLY
Read these instructions completely before beginning assembly of this kit.
ROUTER MOUNTING
WARNING:
The saw's motor cord must be disconnected from
the receptacle on the saw when using this kit. The
power cord of the router must be plugged into the
receptacle on the saw. The saw's master switch
must be used to turn the router ON and OFF.
Failure to do so could result in serious injury.
IMPORTANT
This router kit has been specifically designed for use
with Ryobi Routers. The hole pattern on the mounting
plate has not been drilled to accommodate other routers
on the market.
Note: Mounting screws for Ryobi routers, model
numbers R160, R165, RE170, RE170VS, R175,
RE175, R180, RE185, RE600, and RE601 are
provided in this kit. Model R175 must also use
#4830175 depth control kit.
TO INSTALL T-NUTS FOR GUIDE FENCE
BRACKETS:
See Figure 2.
This kit requires that five of the six special 5/16 in.
T-nuts provided fit in the top channel of the rip fence on
your BT3000 table saw.
■ Using the appropriate allen wrench supplied with
your BT3000 table saw, remove the rear adjustment screw and washer on top of the rip fence.
T-NUT SHOWN BETWEEN ADJUSTMENT SCREWS
ADJUSTMENT
SCREW
WASHER
RIP FENCE SHOWN
LOCKED AGAINST SAW BLADE
INSTALL T-NUTS FROM REAR OF RIP FENCE
T-NUT
Fig. 2
■ Slide one of the T-nuts into the top channel of rip
fence and place between the two adjustment screws.
Note: T-nuts install from the rear of the rip fence.
■ Replace the washer and the rear adjustment screw
and tighten securely.
■ Check the rip fence for squareness with the saw
blade.
■ Unlock the rip fence, slide it away from the saw
blade, and lock it in place.
■ Slide the four remaining T-nuts into the top channel
of rip fence.
Note: Five T-nuts should be in the top channel of the
rip fence with only one of them between the
adjustment screws on the rip fence.
See Figure 3.
T-NUT
Fig. 3
Page 5
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