Operator's Manual
Model: RY10MK
MPN: RA-MLT-0012
10 Gallon Melter Kettle
Torch Model
For Technical Support Please Visit www.RynoWorx.com or Call 1-855-382-9611
⚠ WARNING
⚠ Read all instructions and warnings in this manual before attempting to operate this equipment.
⚠ This equipment is designed for outdoor use only.
⚠ Be sure to always wear personal protective equipment when operating this equipment.
⚠ Improper assembly may be dangerous. Please follow the assembly instructions in this manual. Make sure all parts are
assembled and hardware is fully tightened before using. Make sure that there are no leaks in the liquid propane cylinder
connection or lines.
⚠ Do not operate the equipment if a gas leak is present. (check for leaks and connections with every use)
⚠ Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the equipment is in use.
⚠ A dented or rusty liquid propane tank may be hazardous and should be checked by your liquid propane supplier. Do
not use a liquid propane tank with a damaged valve.
⚠ Ensure that your propane cylinder is within its expiry date for your local jurisdiction. If the tank has expired it must be
properly requalified to continue using.
⚠ Do not store spare liquid propane cylinders within 10 feet (3m) of this equipment.
⚠ Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this equipment.
⚠ Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected.
⚠ Only genuine RynoWorx replacement parts should be used for any replacements or repairs. Do not attempt to modify
or alter this product in any way.
⚠ Do not attempt to make any repairs to gas carrying, gas burning, igniter components or structural components. Your
actions, if you fail to follow this warning, may cause a fire, an explosion, or structural failure resulting in serious personal
injury or death as well as damage to property.
⚠ Failure to follow these instructions could result in fire or explosion which could cause property damage, personal
injury or death.
No
P/N
Description
1
RA-VLV-0003
2" NPT Molasses Valve Assembly
2
RC-GCM-0010
Thermometer - 14" Probe - Shock Proof Liquid Filled
3
RC-FAB-0010
Thermometer Guard Bracket
4
RA-BAS-0048
Removable Lid Handle Assembly - 10MK
5
RC-FAB-0101
Melter Lid Support Slider
6
RC-FAB-0108
Agitation Sweep Bar - RY10MK
7
RA-GCM-0015
Torch Complete Assembly
MPN:
RA-MLT-0012
Model:
RY10MK
Description:
10 Gallon Melter Kettle Torch Model
• Replacement Parts
RA-GCM-0010 - Thermometer - 14" Probe - Shock Proof
RA-VLV-0003 - 2" NPT Molasses Valve
RA-GCM-0015 - Torch Complete Assembly
RC-GCM-0068 - Regulator and Hose - 0 - 30 Psi with
Pressure Gauge (10’ Hose)
RC-GCM-0016 - Torch for Melter Applicator with Valve
RC-STK-0001 - Flint Striker
• Introduction
Forward
Thank you very much for purchasing RynoWorx crack maintenance equipment. We pride ourselves in being different from
other equipment manufacturers with a relentless focus on innovation, simplicity, and quality.
This melter was designed to be used with ‘Direct Fire’ crack sealants only. Please be sure to purchase the correct material
to ensure safe and effective operation.
Within this document are complete instructions for how to assemble, use, and care for your equipment. Please make
sure you read and follow all instructions provided.
Within this document you will find the following resources:
• Assembly Instructions – These instructions will assist you in assembling and preparing your melter for first time
use.
• Operation Guide – This guide will explain the functions and controls of the melter and how to use them.
• Maintenance Guide – This guide will provide you with suggested maintenance tips and techniques to ensure
proper function and optimal performance.
• Troubleshooting Guide – This guide will provide you with the most commonly reported problems, possible causes,
and known solutions.
• Assembly Instructions
1) Install the Agitation Bar
Position the short side of
the agitation bar over
the left mounting stud
first and then carefully
bend the long (handle)
side over the right stud.
Thread one locknut on the
handle side, sufficient play
should be left between the
nut and agitation bar to
allow the bar to swing
freely – Note that since
these are locknuts, a
significant amount of force
will be required to thread
them on the stud. A long
wrench is recommended
to make the job easier.
RC-NUT-0022
2) Install the Lid Handle
3) Install the Lid Support
RK-FAS-0045
4) Install the Thermometer and Guard
5) Install the Lid Latch
Use a wrench to turn
the nut at the base of
the thermometer, do
not turn the
thermometer by the
dial as excessive force
on the thermometer
dial can cause damage
RK-FAS-0047
RK-FAS-0004
6) Install the Molasses Valve
Use a pipe wrench to
tighten the valve so that
the spout is facing down
• Operation Guide
Before beginning please check the following:
1. You have read and understand all warnings on page 2.
2. You are using new and full propane cylinder (use of a used cylinder can lead to reduced performance or
equipment failure).
3. You have inspected your regulator, hose, and torch assembly and verified there are no leaks or physical damage.
4. You are outdoors in a well-ventilated area that is free and clear of any flammable matter.
5. You have completed the assembly of the equipment correctly.
6. You have ‘Direct Fire’ type crack sealant such as GemSeal, SealMaster, Durafill, Craftco or Maxwell.
7. There is absolutely NO water in or around the kettle.
8. You are wearing a protective face shield.
9. You are wearing heat and fire-resistant protective gloves.
10. You are wearing heat and fire-resistant protective clothing which covers all exposed skin.
Part 1 – How to Load and Light your Melter
⚠ Inspect and ensure there are no leaks between any of the connections before proceeding.
1. Load crack sealant into kettle, while ensuring sealant is resting on the bottom of the kettle.
2. How to Light your Torch
1.
Fully CLOSE the regulator valve by turning the
knob on the regulator COUNTERCLOCKWISE
Fully OPEN the propane cylinder by
turning the valve COUNTERCLOCKWISE.
2.
3.
Remove the torch from the machine and turn the
regulator knob two turns CLOCKWISE
so that the propane starts to flow. Ignite the torch.
Insert the torch to the torch holder.
4.
⚠ Never exceed the manufacturer's recommended material maximum temperature.
Adjust the flame by turning
the knob on the regulator.
• Operation Guide
Part 2 – Agitating and Monitoring Temperature
1. Never leave melter unattended when the torch is lit. If the flame goes out, promptly turn off the flow of gas; double
check that the melter is free and clear of any gas odors before lighting the torch again.
2. While your melter is ignited you should continuously be monitoring the material temperature. Check with crack
sealant manufacturer for safe melting temperatures and ensure you continually adjust the torch regulator to
maintain the recommended temperature range. If the material becomes too hot, you may need to turn off your
torch periodically.
3. As material begins to melt, it’s important to consistently agitate. Agitation moves the solid crack sealant along the
bottom and prevents ‘hot spots’ from forming which can alter the effectiveness of the sealant after applied.
Agitation also prevents chunks of over-heated material from forming which will eventually plug or block your flow
valve which can slow down material flow.
Part 3 – Dispensing Crack Filler
Once you have effectively liquefied the crack sealant, you may begin to dispense it from the molasses valve into a pour
pot or other application device. Having a hot molasses valve helps facilitate the flow of melted crack fill. We recommend
using the heating torch to heat up the molasses valve before dispensing.
Part 4 – Turning Off and Draining
Once you have finished using the melter, make sure it is fully drained and no crack filler remains inside the kettle or the
flow valve. Leaving the flow valve empty after use will prevent the valve from being blocked the next time you use the
melter.
• Periodic Maintenance
This melter / applicator requires periodic maintenance before each use and at set intervals in order to ensure it is
performing safely and optimally. The list below describes checks and maintenance which are recommended.
-Check Propane Tank fuel level, refill as needed.
-Inspect regulator, hose, gas connections/ valves, and torch for physical damage or leaks before every use.
-Periodically inspect thermometer for physical damage or malfunctions.
-Periodically scrape crystallized material from the inside of the kettle.
• Troubleshooting Guide
Below we have provided a common problems and solutions table. Be sure to consult this table should you experience
any technical problems.
Description of Problem
Possible Causes
Known Solutions
The torch will not ignite or
the torch will not stay lit
1) The fuel level could be too low 2)
The propane cylinder valve could be
partially or fully closed, which can
restrict fuel flow 3) The pressure
regulator valve may be in the off
position or may not be providing
sufficient fuel flow
1) Check and refill your fuel tank 2)
Ensure your fuel valve is fully open.
You can do this by turning the knob
fully counter-clockwise 3) You may
increase the pressure from the
regulator by turning the knob
clockwise
Crack filler is hot, but will not come
out of the flow valve
1) Crack filler was left inside the
melter from a previous job. This crack
filler has solidified inside the
molasses valve and although the
material in the kettle is melted, the
material in the molasses valve may
not be.
1) Heat up the valve using the
propane torch assembly.
Torch will not stay lit
1) The fuel level may be too low
2) The fuel tank valve or torch
valve may not be fully open and
therefore restricting fuel flow, or
your regulator may not be
providing enough pressure
3) The wind may be blowing out
the flame.
1) Refill your fuel tank
2) Ensure your fuel tank valve and
torch valves are fully open and use
your regulator to increase or
decrease flame strength
3) Move equipment to a less windy
area or try turning equipment so that
the torch is not facing the wind
Crack filler is melting really slowly
1) Incorrect crack sealant being used
2) Burner is not providing enough
heat to melt the crack sealant
3) The temperature outside is cooler
than normal slowing down the
melting process
1) Double check that you are using an
approved crack sealant for use in
direct-fire melters
2) Increase the fuel to your burner
3) No solutions, melting takes longer
on cooler days
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