Russell UAH2-300 User Manual

Publication No. RU-UAH-0712A
Ultra - Temp
HEAVY DUTY
UNIT COOLER
Electric Defrost - 11,800 to 248,000 BTUH
Hot Gas Defrost - 11,800 to 248,000 BTUH
Large Walk-Ins and Warehouses
Cooler & Freezer Applications
2
ULTRA - TEMP
Features
APPLICATIONS — Ultra-Temp unit coolers are ideally suited for a wide range of large coolers, freezers and blast freezers. The U*U and U*L models are designed for use below +25°F room temperature. The U*M and UAH models are designed for coolers in the medium and high temperature ranges.
SIZES — There are 61 sizes available, ranging in capacity from 11,800 to 273,000 BTUH @ 10°TD, and ranging in air fl ow from 2,720 to 29,900 CFM.
HOUSING — Rust-free, heavy gauge textured Aluminum; lightweight and durable. Air and electric defrost models have hinged drain pans to allow for convenient servicing and maintenance (Hot Gas drain pans are not hinged).
LIFTING LEGS - 2 fan models and larger are shipped upright with removable lifting legs, allowing the unit to be installed quickly, and easily with a forklift. Slotted hangers are provided for fast installation.
COIL — Seamless copper tubes are mechanically expanded into heavy gauge corrugated Aluminum fi ns to assure maximum heat transfer. Die formed fi n collars are provided for accurate fi n spacing. Hangers are fastened directly to the tube sheets of the coil to provide high structural strength. All units are dehydrated, sealed and shipped with a nitrogen holding charge.
REFRIGERANTS — For use with direct expansion, R-22, R-404A, R-502 and R-507. Specify refrigerant when ordering. A separate compartment is provided for all refrigeration connections, allowing ample room for internal mounting of expansion valve(s). Ultra-Temps can also be used for chilled water or glycol solutions, contact factory for selection.
FANS — Powerful, heavy-duty Aluminum fans are individually balanced to provide vibration-free operation. Wire fan guards are epoxy coated for corrosion resistance. Optional air straighteners are available for increased air throw.
MOTORS — All standard motors are high effi ciency PSC, ball bearing type, life lubricated and thermally protected. U*U and U*L models use 3/4 HP, 1075 RPM or 3/4 HP, 1625 RPM motors. U*M and UAH models use 1/3 HP or 3/4 HP, 1075 RPM motors. Optional EC motors are now available for all Ultra- Temp models.
ELECTRICAL — Available in 115/1, 208/230/1, 208/230/3, 460/1 and 460/3 (see page 10). Ultra- Temps can also be operated on 220/1/50, 220/3/50, 380/1/50, and 380/3/50 power (contact factory for details). All components are factory wired to convenient screw-type terminal blocks. A large compartment is supplied for all electrical components and is easily accessible by removing the end panel.
AIR DEFROST — Available on UAM and UAH series only for use in coolers at +35°F and above. Complete Air Defrost systems are available from Russell.
ELECTRIC DEFROST — Available on all but the UAH models. Placement of the heaters within the refrigeration coil allow for a more effi cient and rapid defrost cycle. This arrangement enables heat to be conducted from the center of the core out, for a more even defrost pattern. All heaters are factory wired to screw-type terminal blocks, allowing for a quick fi eld change over from 1 to 3 phase or 230V to 460V and vice versa with the use of jumpers. An adjustable, remote bulb defrost termination and fan delay (DTFD) is mounted and wired. Drain pans are heated for fast, reliable drainage. Timer and contactors are available as options, see page 11. Complete Electric Defrost systems are available from Russell.
HOT GAS RE-EVAP DEFROST — Available on all but the UAH models. Includes an adjustable defrost termination and fan delay (DTFD), factory installed. A hot gas drain circuit is supplied, thus eliminating the need for electric heat and additional wiring. A Heat Exchanger/Re-Evaporator is supplied with every unit. Refer to the current Technical Bulletin HG for piping. Complete Hot Gas Re-Evap systems are available from Russell, contact factory.
HOT GAS REVERSE CYCLE DEFROST — Available on all but the UAH models. Includes an adjustable defrost termination and fan delay. (DTFD) factory installed. A hot gas drain pan circuit is supplied, thus eliminating the need for electric heat and additional wiring. Refer th the current Technical Bulletin HG For piping. This unit is also used for Alternating Evaporator Systems.
Features
Electric Defrost
Electrical Compartment
A. Defrost control (DTFD) B. DTFD sensing bulb C. Fin heater (typical) D. Field wiring terminal strips E. Fan motor capacitors
3
ULTRA - TEMP
D
C
E
B
A
F
Refrigerant Connection Compartment
Refrigerant End Compartment
(Larger two-circuit Hot Gas coil shown)
A. Hot gas supply (from drain pan) B. Hot gas inlet to coil (two-pipe) C. Hot gas inlet to coil (three-pipe)
Hot gas outlet from coil (two-pipe)
D. Liquid inlet from TX valve E. Suction connection F. External equalizer line
C
D
F
Options
• Copper fi ns.
• Coated fi ns (air and hot gas models only).
• Galvanized steel casing.
• High pressure propeller fans (up to 0.5” external pressure).
• Inherent 3 phase motors.
• Ultra low temperature motor grease for applications down to -60°F suction temperature.
• Insulated drain pans.
• Custom circuiting for chilled water or glycol applications.
• High air throw fan guards.
D
B
E
A
E
4
A
ULTRA - TEMP
Energy Savings per Motor
by Changing to More Efficient Unit Cooler Motors (based on Energy Cost of $0.10 per kWh)
Box
Cond. Unit
Energy
Savings
kWh/Yr
$/Yr
Reduced
Load
MBTU/Yr
Motor
HP and
RPM
1/3 1075 357 225 132 22 1060 106 3,617 695 70 176 0.9 3/4 1075 850 495 355 22 2851 285 9,726 1,870 187 472 0.4 3/4 1625 717 580 137 22 1100 110 3,754 722 72 182 1.0
Standard PSC
Motor Input
Power
Watts/Mtr
Optional EC
Motor Input
Power
Watts/Mtr
Reduced
Power
Consumption
Watts/Mtr
Run Time
Hrs/Day
Motor
Energy
Savings
kWh/Yr
Motor
Energy
Savings
Cond. Unit
Energy
Savings
$/Yr
Yearly
Savings
$/Motor
Pay-
back
Yrs
Yearly Savings per EC Motor
500.00
400.00
300.00
200.00
100.00
Dollars Saved
0.00 123456789101112
Months
1/3 HP EC Motor 3/4 HP (1075) EC Motor 3/4 HP (1625) EC Motor
Air Throw
Air throw is affected by installation variables. Optimum air throw is obtained by high ceiling with no interference from beams, product or return air restrictions.
MODEL WIRE FAN GUARD
U*U / U*L
U*M / UAH
60 - 80 feet 50 - 70 feet
FAN GUARD / AIR
STRAIGHTENER
80 - 100 feet
70 - 90 feet
MODEL NUMBER NOMENCLATURE
U U 1 – 118 – D P
MOT OR TYPE
Ultra-Temp
= Air Defrost (M & H) only E = Electric Defrost H = Hot Gas Re-Evap G = Hot Gas Rev. Cycle
(U, L & M only)
U = 4 Fins/Inch (Freezer) L = 6 Fins/Inch (Freezer) M = 6 Fins/Inch (Cooler) H = 8 Fins/Inch (Cooler)
Number of Fans
BTUH in Hundreds
VOLTAGE CODE
P = PERM. SPLIT
CAPACITOR
E = EC MOTOR
A = 115/1/60 D = 208-230/1/60 E = 208-230/3/60 F = 460/1/60 G = 460/3/60 J = 575/3/60
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